ABS JEEP LIBERTY 2002 KJ / 1.G Workshop Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: LIBERTY, Model: JEEP LIBERTY 2002 KJ / 1.GPages: 1803, PDF Size: 62.3 MB
Page 1781 of 1803
JEEP LIBERTY 2002
SPARE WHEEL & HARDWARE19-020-<8)
21-522~
23 .lLI
11
b
RACK & PINION10
~66~ -
24I14~
~2~
!
31~J~L2S--£3J
!;:;q)17
118-#~ I~
12~
/~004-09516 ~~'"
5~132616A-15~~
1 Wheel, Spare 14Steel 5GL65S4AAA 160.00 16 004 09907Alloy --
16x7Code WLD 10 Arm, Upper Control AiL 52088632AA m #2.0 128.00To 10-1-01 5GL67PAKAA 249.00 #W/Steering Knuckle Assy Removed Deduct 1.2 004 09522 c~From 10-1-01 5GL67PAKAB 24900 11 Bum~r, Control Arm AiL 52088684AB m 25.75 -
Code WND 5GL66PAKAB 260'00 12 Knuckle Assy, Steering R 52088652AA m #1.7 127.0017x7.5 .L 52088653AA m #1.7 127.00 1 Gear Assy, SteeringCode WGO 5HW90ZDRM 249.00 #/ncludes R&R Brake Rotor and Hub & Bearing Assy, 2.4L Eng 52128588M m #1.9 484.00Code WGR 5HW90AFMAA 24900 R&R Both Sides 3.2 37L Eng 52128518M m #1.9 459.002 Jack 52059104 83:35 13 Joint, Lower Balll] AiL 5069161AB m 2.0 27.50 #W/4WD Add 3.63 Wrench, Lug 52059478AA 12.85" l]/nc/uded w/Steering Knuckle Assy 2 Boot, Steering Gear1J AiL 5O72446M m 57.104 Bracket, Jack 52059369M 16.35!114Arm,LowerControl R 52088636AD m#2.2 117.00 3Bolt,Mountingl] AiL 6506517M 7.505 Label, Jack Instructions-See InforrnatJon Labels SectJon L 52088637AD m #2.2 117.00 4 Nut, MountJng:~ AiL 6504707 2.456 Bracke~ Spare. Wheel 55155933AB 59.10 #Includes R&R Bushings, w/Steering Knuckle 5 Bushing, Steering Gear1J AiL 52038783AB 15.20Cover, :opare Tire 5JG141X7M Removed Deduct.9 l1/nc/uded w/Steering Gear AssyAiL 52088746M m 12.25 6 Rod, Outer Tie R 5O72444M 46.70AiL 52088649AC m L 5072445M 46.70
AIL 6507080AA18 Bolt, Lower Carn (2/Side) AiL 6507321M19 Nut, Absorber AiL 6506443M 1.5020 Retainer, Absorber AiL 52089069M 2.25 2.4L ENG21 Mount, Absorber R 52128532AA m #1.8 91.70L 52128533AA m #1.8 91.7022 Isolator, Upper Spring AiL 52088686M m #1.8 16.25 423 Springl] AiL 52088625M m #1.8 35.75~.tr24 Absorber, Shock11 AiL 52088650AB m #1.8 36.95 111Additional Parts &lor Dealer Contact Required 0 3125 Isolator, Lower Spring AiL 52088686M m #1.8 16.25 -
I #R&R One Side Complete, Includes R&R ClevisAbsorber, w/Steering Knuckle Assy Removed Deducr ~.7, R&R Both Sides 3.426 Clevis, Absorber AiL 52088748AC m #.6 49.75#W/Steering Knuckle Assy Removed Deduct.4
29\",~~-l 004-09908
27 Retainer, Stab Bar AiL 52088631M m #.3 9.70 I128 Bushing, Slab Bar AiL 52088778M m #.3 4.60 c 004 09909#R&R One Side Complete, Not Included in O/H! -
29 Link, Stab Bar Ail 52088662AB m #.3 43.75PS.#Not Included in O/H 1 ump, teerlng30 Bar, Stabilizer 52088660M m #.8 98.25 2 Pulley, ~ump#Includes R&R Stab Bar Links, Bushings & Retainers 3 Reservoir, Pu~pNot Included in O/H 4 Cap, Reservoir.Bracket, Reservoir
6
~",,3
2
m .3m .3
52
Use Procedure Explanation 11 with the following text.
R&I Suspension/Sub.Frame Assy2WD m#2.74 WD m #3.6#Not Included in O/H SuspensionO/H SuspensionOne Side , R/Lm 4.7Both Sides. m 8.4Bleed Brake Systemw/ABS m .6w/oABS m .3AdjustFrontAlignment m 1.5NOTE 1: R&UR&R or O/H Does Not include alignment or bleedbrake system.
NOTE 2: All Parts in this section are included in overhaulunless noted otherwise.
/1
I'~~II::It
52088711AA m 1.7 130.0053031722AA m 21.6052088713AA m .5 40.2552128513AA 10.4552088874AD 43.4552088722AC m .8 163.0052088718AC m 23.4552128561AA m .9 174.00
5
~L-7 Cooler, SteeringR&I Axle Housing Assy m 3.0R&I Outer Axle Shaft Assy R/Lm #1.5#WlSteering Knuckle Assy Removed Deduct .93.7L ENG
4004-09906
004-09520
1 Nut, Axle AiL 6506454AA m 8.502 Rotor, Brake AiL 52128247AA m #.9 104.00#R&R Both Sides 1.63 Caliper, Brake R 5066422AA m #.5 182.00 IL 5066423AA m #.5 182.00 I4 Bracket, Caliper Mounting AIL 5019986AA m #.5 42.50#R&R One Side Complete, w/Brake Rotor RemovedDeduct .3, R&R Both Sides .85 Pad Set, Brake 5066427AA m #1.0 128.00#Deduct .5 for Each Brake Caliper Removed6 Hub & Bearingw/ABS R 52128692AA m #1.3 259.00L 52128693AA m #1.3 259.00w/o ABS AiL 52128352AB m #1.3 259.00I#Includes R&R Brake Rotor, R&R Both Sides 2.47 Stud, Wheel AiL 6O36388AA m 2.958 Sensor, Front ABS-See ABSIBrakes Section9 Hose, Front Brake R 52128312AA m #.3 18.35L 52128311AA m #.3 18.35#W/Caliper Removed Deduct .2
567Procedure Explanation Pages Must Be Used with the Above Text for an Accura'~ Damage Report.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.CH
R&I Steering Gear Assy m #1.7#W/4WD Add 3.6
NOTE: R&R Does Not include adjust wheel alignment.~
6~9 2
67rl1
~'~
3 2,
51 Shaft Assy, Outer Axle f IA
~,::;~~~~2.4LEng R 5066022AA m#1.5 994.00cJ1y L 5066023AA m #1.5 1155.00'
3.7L Eng R 5066020AA m #1.5 1020.00L 5066021AA m #1.5 1155.00#WlSteering Knuckle Assy Removed Deduct .92 Boot Kit, Inner1j AiL 5066024AA m 26 203 Boot Kit, Outer1j AiL 5066025AA m 25:50~/ncluded w/Outer Axle Shaft Assy 004-09524
Bracket, Mountin~2.4L Eng R 52059472AB m 81.85 1 PumplReservoir. Assy, Steering 52088710AA m 2.4 130.00L 52059473AB m 54.50 2 Cap, Reservolr1j 52088956AA 27.453.7L Eng R 52059464AB m 81.85 ~/ncluded w/Steering Pumf)/ReseIVo;r AssyL 52059465AB m 30.85 I 3 Pulley, Pump 5:3010258AC m #.3 20.25
Page 1786 of 1803
JEEP LIBERTY 2002
FRONT SEAT Cont'd25.000.00#.4 799.00 I 5 Adjuster;. Seat Belt R/L 55315033AC#.4 799.00 6 Buckle, :oeat Belt11 R/L 5GM341L5AB '.2lIAdditional Parls &/or Deater Contact Required#w/Front Seat ASBY RemovedLIMITED MODEL Cont'd18 Switch, HeatPassenger Side 5GW44DX9ABDriver Side 5GW44DX9AB19 Switch, PowerPassen.Qer Side 55352782AADriver Side 55352782AA20 WIring, Seet1lPassenger Side 5O71990AADriver Side 5071991AA11Additional Parts &/or Dealer Contact Required21 Module, Heat ControlPassenger Side 56010113AADriver Side 56010113AA
25.4525.45
27.5027.50
40.9539.60
REAR
1
~2~
t'ower -
Passenger Side WD24WL8AADriver Side WD25XDVAA#WISest Assy Removed7 Handle, AdjusterPassenjjer Side 5072003AADriver Side 5072003AA8 Cable, ReclinerPassenjjer Side 5066458AADriver Side 5066458AA9 Shield, Adjuster1jManualPassenger Side R UZ50WL5AA .1L UZ42TL2AA .1Driver Side R UZ51WL5AA .1L UZ43TL2AA .1PowerPassenger SideHeateiJ R UZ541L2AAL UZ42TL2AANon-Heated R UZ52TL2AAL UZ43TL2AADriver SideHeated R UZ43TL2AAL UZ551L2AANon-Heated R UZ43TL2AAL UZ53WL5AA10 Recliner, Seal11Passenger Side R 5072020AAL 5072021AADriver Side R 5072022AAL 5072023AA1]Additional Paris &lor Dealer Contact Required11 Handle, ReclinerLight TaupePassenger SideTo 6-1-01 UZ281L2AAFrom 6-1-01 UZ281L2ABDriver SideTo 6-1-01 UZ291L2AAFrom 6-1-01 UZ291L2ABSlate GrayPassenger SideTo 6-1-01 UZ281DVAAFrom 6-1-01 UZ281 DVABDriver SideTo 6-1-01 UZ291 DVAAFrom 6-1-01 UZ291 DVABTaupePassenger SideTo 6-1-01 UZ281L5AAFrom 6'1-01 UZ281L5ABDriver SideTo 6-1-01 UZ291L5AAFrom 6-1-01 UZ291L5AB12 Knob, SwitchPassenjjer Side 4607042Driver Side 460704313 Switch, HeatPassenger Side 5GW44DX9ABDriver Side 5GW44DX9AB14 Switch, PowerPassenjjer Side 55352782AADriver Side 55352782AA15 Wiring, Seal11! Passenger Side 5071990AAIDriver Side 5071991AA1]Additional Paris &lor Dealer Contact Required16 Module, Heat Control! PassenSJer Side 56010113AADriver Side 56010113AA
16.3516.35
15.3515.35
19.3513.3519.3513.35~62.5062.50
RENEGADE, SPORT MODEL.1.1.1.1.1.1.1.1
3
~004-09550 ~20.50 1 Belt, Outer Rear Seat1] R 5HG341DVAD #1.0 112.0013.35 L 5HG331DVAB #1.0 209.0021.70 #Includes R&R Quarter Trim Panel13.35 2 Belt, Center Rear Seat1] 5HK441D2AA 119.003 Buckle, Rear Seat1] R 5GU581DVAD .2 30.9513.35 L 5GE491L5AD .2 45.6020.50 ~Additional Parts &/or Dealer Contact Required
83.60 I Use Procedure Explanations 16 and 28 with the following text.83.6083.60SHEET METAL
Refinish Door Outside. ...Add for Jambs & InteriorAddforJambs R&I Door Assy .""""'"
AIL 2.3AIL 1.0AIL .5AIL .612.7012.70
12.7012.70
1
""-l
12.7012.70
12.7012.70
#.8 28700#.8 287.00I#.8 287.00I#.8 287.0012.12:
12:12:
4.'4.'
25.25.
27.27.
40;39.'
~~004-09551
1 Cover, Seat BackSlate GrayPassenJjer Side UZ061DVAADriver Side UZ061DVAATaupePassenger Side UZ061L5AADriver Side UZ061L5AA2 Frame, Seat BackSlate GrayPassenger Side UZ321DVAA #.8 624.00Driver Side UZ331DVAA #.8 624.00TaupePassenJjer Side UZ321L5AA #.B 624.00Driver Side UZ331 L5AA #.B 624.00#R&R One Side Complete, wlSeat Assy Removed3 Cover, Seat CushionllSlate GrayPassenJjer Side UZ141DVAA 274.00Driver Side UZ141DVAA 274.00TaupePassenJjer Side UZ141L5AA 274.00Driver Side UZ141L5AA 274.004 Freme, Seat CushionManualPassenJjer Side 5O72110AA 144.00Driver Side 5O72111AA 144.00PowerPassenger Side 5O72110AA 144.00Driver S'tde 5O72126AA
~
1 Shell Assy, Door R 55176890AB #4.5 409.00L 55176891AB #4.5 410.00"ncludes R&UR&R Resr VIew Mirror2 Panel, Door Repair11 R 5066542AA #7.0 83.35L 5066543AA #7.0 0.001]lncluded wlDoor Shell Assy"ncludes R&UR&R Resr View MI"or & Door Glsss
EXTERIOR TRIM
R/L .4AiL #.6Refinish Side Moulding R&IRearViewMirror #Includes R&I Trim Panel
62.50!62.50
5-f1R&I Seal~Y:-: ;.,...~:::.:.:::::;;:.4
FRONT
1~~~~~~~~~~-, ~2
~~4~004-09552 --31 Moulding, Side (Adhesive)Limited ModelCode K2B I
Code K2E 1
Code K2F I
Code K2M
Code K2Q
Code K2R
Code K2S
Code K2T
Code K2W
Code K2X
\-52-t\)~
8/
i ~ TI\V6I
004-0954943
1 Belt, Front Seat1JTo 12-17-01 R 5HG341DVAD #.7 112.00L 5HG331DVAB #.7 209.00From 12-17-01 R 5HG341DVAC #.7 112.00L 5HG331DVAF #.7 260,00llAdditional Palts &lor Dealer Contact Required#Includes R&R Up~r & Lower Center Trim Panels2 Nut, Seat Belt R/L 6506002AA ,3 Plug, Lower TrimLight Taupe AiL 5HM79TL2AASlate Gray R/L 5HM79WL5AATaupe AiL 5HM79XDVAA
F 5GF54WB7ABL 5GF55WB7ABR 5GF54XGRABL 5GF55XGRABR 5GF54WE5ABL 5GF55WE5ABR 5GF54XRVABL 5GF55XRVABR 5GF54XBQABL 5GF55XBQABR 5GF54PR4ABL 5GF55PR4ABR 5GF54WS2ABL 5GF55WS2ABR 5GF54YU2ABL 5GF55YU2ABR 5GF54SW1ABL 5GF55SW1ABR 5GF54DX8ABL 5GF55DX8AB
.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 50.00.2 50.00.2 5f35.2 51.35.2 51.35.2 51.35.2 50.00.2 50.00..2 50.00.2 50.00
70
1.101.10
I1.10
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 8~;8/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.572CH
7070
707060
604545
50501
95601
Page 1790 of 1803
JEEP LIBERTY 2002
QUARTER GLASS Conf'd410
OjJ.::::::::~~~~::::::::::;;;')t';
0.000.000.000.00
,...,.,,-
Privacyw/Antenna A 55360056AB #1.5L 55235923AB #1.5w/o Antenna A 55235922AB #1.5L 55235923AB #1.5NAGSTintedw/Antenna A DQO9990GTN #1.5 0.00L DQO9989GTN #1.5 302.751w/o Antenna AIL DO09988-9GTN #1.5 302.75Privacyw/Antenna A DO10069YPN #1.5 270.85L DQ10068YPN #1.5 297.95w/o Antenna AIL DO10067-8YPN #1.5 297.95#Includes Clean Up Old Adhesive as Necessary2 Spacer, Glass (4) 55360509M .35
32~
3~4~004-09943
55156554M55156275AB55156405M55156277M
Decal, Aear Gate1 "Jeep""3.7L""CAD"4 "Up Country"Use Procedure Explanations 25 and 28 with the fol/owing text.
R&IGlassAssy 3~
R&I Trim Panel ~~~~
~ '
.2~2 3
1\11 ..1-1[1\1
4~ '--004-09573-J2~
j~
.2 22.85 2 004-09575.2 13.101.2 25.45 1 Drum, Brake Ail 52128270AA m '.3 85.00.2 11.00 #R&R Both Sides.52 Shoe Set, Brake 5O66147AA m 11.4 108.00#Includes R&R Brake Drums3 Plate, Backing R 5066150AA m #.3 30.45l 506615tAA m #.3 30.45#W/Axle Shaft Assy Removed4 Shaft Assy, Axle R 5066484AA m.7 294.00l 5O66485AA m.7 295.005 Studl Wheell1 (5/Side) Ail 5016496AA m 1.2516 Retainer, Axle~ Ail 5O66486AA m'1.1 9.007 Seal, Axle~ Ail 5O12824AA m'1.1 3.458 Bearing, Axle1[ Ail 5012825AA m #1.1 56.509 Retainer, Beann9~ Ail 5O72894AA m #1.1 12.25~Included w/Axle Shaft Assy#R&R One Side Com~lefeSensor, Rear ABS-See ABS7Brakes Section10 Housing Assy, AxIe1] 5O66495AB m #5,0 1485.00~Additional Parts &/or Dealer Contact RequiredHousing, Axle (a) 5O66477AA m 17.7 817.00(a) Included w/Axle Housing Assy#Includes R&R Axle Shafts Assemblies
1 GlassChrYslerTinted 55360340AB.6 458.00Pnvacy 55360342AB650000NAGS ..
Tinted DBO9991GTY.6 1042.75 004-09572Pnvacy DBO9991YPY.6 1177301.Solar DB10070YPY.6 1177:30 1 Panel,RearGaIeTrlm~2 Hinge, Glass R 55360216AB #.4 23.95 wlStorage NetL 55360217AB #.4 23.95 Slate Gray#R&R Both Sides .5, Included in R&R Glass Taupe3 Stay, Glass AiL 55360171AA 2 3135 wlo Storage Net4 Striker, Glass 55360220AA #:2 21:50 Slate Gray#Included in R&R Glass Taupe
SHE6S)(DVACSHE6S\'lL5AC
SGE69;(DVACSGE69"lL5AC
.2 220.00.2 220.00
.2 125.00.2 125.00
#.1 20.4555360309M#WlTrim Panel Removed17111
WIPER SYSTI:MUse Procedure Explanations 25 and 28 with the fol/owing text.
SHEET METAUHARDWAREr10
1--17.l1
19-f1 ~21
~ E:-22 24
23~ ~~~
~~:==~~Y~::C:;==::~~O9576
11 Arm Assy, Upper Control 52088901AB m .8 212.0012 Joint, Ball~ 52088647M m #.3 50.0013 Bushing, Control Arm~ AiL 52086425 m #.2 11.95#W/Upper Control Arm Assy Removed.1 16.60 14 Bracket, Ball Join~ 52088894M m 56.25#.2 20.45 15 Bolt, Bracke~ 6503610 2.2016 Nu1, Bo~ 6503711 1'.451.60 ~/ncluded wlUpper Control Ann Assy4.95 17 Bolt, No.1 Mounting AiL 6504748 3.851.60 18 Bolt, No.2 Mounting (3) 6505445M 2.455.50 19 Absorber, Shock AiL 52088673AB m #.4 0.005.60 #R&R Both Sides .6, wlCoil Spring Removed Deduct .37.75 20 Isolator, Upper Spring AiL 52088707AA m 7.85#.3 125.00 1 Bumper, Ul?per AiL 52088705AB m 16.602 Spring, ColI'l AiL 52088695AB m #.6 54.95#.2 7.95 1jAdditlonal Palts &/or Dealer Contact Required#R&R Both Sides 1.0AiL 52128524M m 17.95AiL 52088682AB m #.6 102.00#WIAxle Housing Removed Deduct .325 Bar, Stabilizer 52088677AB m .5 127.00
~~~ "I fJ-s
9
~
Refinish Rear Gate Panel Outside 2.0Add for Jambs & Interior 1.0RefinishUpperGateHinge .2Refinish Lower Gate Hinge .2R&I Rear Gale Assy #1.4#Includes R&VR&R Left Qualter Trim PanelR&I Outside Handle #.4#Includes R&I Trim PanelR&ISpareTireBracket .2
7 56 I 8
l.s~-10 m'-
I004-09574 ---
1 Blade, Wiper 5066964AA2 Arm, Wiper 5066965AA#Includes R&R Wiper Blade3 Cover, Wiper Arm 550766504 Nut, Wiper Arm 65001655 Cover, Motor 550766506 Nut, Motor 65022637 Bezel, Motor 55155B87AA8 Stop, Wiper 5515~~86AA9 Motor, Wiper 55155e:84AA#w!rrim Panel Removed10 Nozzle, Washer 55156158AA#Included in R&R Roof Panel
4WD
4
-~~_~~~7~"'- --~3~ 1 ~~ 004-09570
1 Panel, Rear Gate 55176934AC #4.0 375.00#Includes R&VR&R Left Qualter Trim Panel2 Hinge, GateUpper 52850558AA #.2Lower 52850559AA #.2#WlRear Gate Assy RemovedCheck, Gate 55360170AA #.2 38.8513 Latch, Glass 55360357 AA #.2 70.85 Use Procedure Explanation 23 with the following text.Latch, Gate 55360359AA #.2 55.754 Handle, Outside 55360331AC #.35 Weatherstrip, Upper Gate 55360065AA #.2 -14.10 I#Wnrim Panel Removed6 Sta.bilizer, Gate 55360324AC 6.20 l R&I Suspension/Axle Assy .m 3.07Stnker 55176954AA.2 12.60~ Check Rear Alignment .m .88 Spacer, Striker 5507548.3 1.50, Add to Adjustrront Alignment9Bracket,SpareWheel-SeeWheelSecllon 2WD m .710 Weatherstrip, Rear 55716958AA .2 0.00 4WD m 1.0Bleed Brake Systemwi ABS m .6w/oABS m .3
NOTE: R&I/R&R Does Not include illignment or bleed brakesystem
Illustration Located in Next Column
1 Drum, Brake AIL 52128270AA m #.3 85.00#R&R Both Sides .52 Shoe Set, Brake 5066147AA m #1.4 108.00#Includes R&R Brake Drums3 Plate, Backing R 5066150AA m #.3 30.45L 5066151AA m #.3 30.45#W/Axle Shaft Assy Removed
labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call1-80D-854-7030 or 8!i8/578-6550, Ex1 8220. Fax 1-888-256-7969 or 858/549-0629.576CH