cable JEEP LIBERTY 2002 KJ / 1.G Workshop Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: LIBERTY, Model: JEEP LIBERTY 2002 KJ / 1.GPages: 1803, PDF Size: 62.3 MB
Page 500 of 1803

Be certain any removed bulb is replaced with the
same bulb size and type that was removed.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the rear lamp unit from the end of the
quarter panel. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/REAR LAMP UNIT -
REMOVAL).
(3) Firmly grasp the socket on the socket plate at
the back of the rear lamp unit housing for the bulb
that is being removed (Fig. 59).
(4) Rotate the socket on the socket plate at the
back of the rear lamp unit housing counterclockwise
about 30 degrees.
(5) Pull the socket and bulb straight out of the
back of the rear lamp unit housing.
(6) Pull the bulb straight out of the rear lamp unit
socket.
INSTALLATION
CAUTION: Always use the correct bulb size and
type for replacement. An incorrect bulb size or type
may overheat and cause damage to the lamp, the
socket and/or the lamp wiring.
(1) Align the base of the bulb with the receptacle
in the rear lamp unit socket.
(2) Push the bulb straight into the rear lamp unit
socket until it is firmly seated.
(3) Align the socket and bulb with the opening in
the socket plate on the back of the rear lamp unit
housing (Fig. 59).(4) Push the socket and bulb straight into the rear
lamp unit housing until the socket is firmly seated
against the socket plate.
(5) Rotate the socket on the socket plate at the
back of the rear lamp unit housing clockwise about
30 degrees.
(6) Reinstall the rear lamp unit onto the end of the
quarter panel. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/REAR LAMP UNIT -
INSTALLATION).
(7) Reconnect the battery negative cable.
REAR LAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Open the tailgate to access and remove the two
screws that secure the inboard side of the rear lamp
unit to the side jamb of the tailgate opening (Fig. 60).
(3) Pull the outboard side of the rear lamp unit
rearward (away from the end of the quarter panel)
far enough to unsnap the two ball studs on the out-
board side of the lamp housing from the plastic nuts
in the quarter panel.
(4) Pull the rear lamp unit away from the quarter
panel far enough to access and disconnect the wire
harness connector for the lamp unit from the connec-
tor receptacle on the lamp socket plate.
(5) Remove the rear lamp unit from the quarter
panel.
Fig. 59 Rear Lamp Bulb Remove/Install
1 - REAR LAMP HOUSING
2 - BULB HOLDER
3 - BULB
4 - SOCKET PLATE
Fig. 60 Rear Lamp Unit Remove/Install
1 - PLASTIC NUT (2)
2 - WIRE HARNESS CONNECTOR
3 - PLASTIC NUT (2)
4 - REAR LAMP UNIT
5 - SCREW (2)
KJLAMPS/LIGHTING - EXTERIOR 8L - 59
REAR LAMP BULB (Continued)
Page 501 of 1803

(6) Remove the plastic nuts from the quarter panel
and discard.
INSTALLATION
(1) Install new plastic nuts into the quarter panel
(Fig. 60).
(2) Position the rear lamp unit to the quarter
panel.
(3) Reconnect the wire harness connector for the
rear lamp unit to the connector receptacle on the
lamp socket plate.
(4) Align the two ball studs on the outboard side of
the rear lamp unit housing with the plastic nuts in
the quarter panel.
(5) Using hand pressure, push the outboard side of
the rear lamp unit forward (towards the end of the
quarter panel) far enough to snap the two ball studs
on the outboard side of the lamp housing into the
plastic nuts in the quarter panel.
(6) Align the mounting holes on the inboard side of
the rear lamp unit housing with the plastic nuts in
the side jamb of the tailgate opening.
(7) Install and tighten the two screws that secure
the inboard side of the rear lamp unit housing to the
plastic nuts in the side jamb of the tailgate opening.
Tighten the screws to 2 N´m (20 in. lbs.).
(8) Reconnect the battery negative cable.
REPEATER LAMP BULB
REMOVAL
Side repeater lamps are used only on vehicles man-
ufactured for certain markets where these lamps are
required.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the repeater lamp unit from the front
fender panel. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/REPEATER LAMP UNIT -
REMOVAL).
(3) Rotate the repeater lamp socket in the lamp
lens counterclockwise about 30 degrees (Fig. 61).
(4) Pull the socket and bulb straight out of the
repeater lamp lens.
(5) Pull the bulb straight out of the repeater lamp
socket.
INSTALLATION
Side repeater lamps are used only on vehicles man-
ufactured for certain markets where these lamps are
required.
CAUTION: Always use the correct bulb size and
type for replacement. An incorrect bulb size or typemay overheat and cause damage to the lamp, the
socket and/or the lamp wiring.
(1) Align the base of the bulb with the receptacle
in the repeater lamp socket.
(2) Push the bulb straight into the repeater lamp
socket until it is firmly seated.
(3) Align the socket and bulb with the socket open-
ing in the repeater lamp lens (Fig. 61).
(4) Push the socket and bulb straight into the
repeater lamp lens until it is firmly seated
(5) Rotate the repeater lamp socket in the lamp
lens clockwise about 30 degrees.
(6) Reinstall the repeater lamp unit onto the front
fender panel. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/REPEATER LAMP UNIT -
INSTALLATION).
(7) Reconnect the battery negative cable.
REPEATER LAMP UNIT
REMOVAL
Side repeater lamps are used only on vehicles man-
ufactured for certain markets where these lamps are
required.
(1) Disconnect and isolate the battery negative
cable.
(2) Using a trim stick or another suitable wide
flat-bladed tool, carefully pry at the clearance notch
in the lower edge of the repeater lamp lens to disen-
gage the snap features of the lens from the mounting
hole in the front fender panel (Fig. 62).
(3) Pull the repeater lamp unit out from the front
fender panel far enough to access and disconnect the
Fig. 61 Repeater Lamp Bulb Remove/Install
1 - FRONT FENDER
2 - SOCKET
3 - BULB
4 - LENS
8L - 60 LAMPS/LIGHTING - EXTERIORKJ
REAR LAMP UNIT (Continued)
Page 502 of 1803

repeater lamp wire harness connector from the con-
nector receptacle on the back of the repeater lamp
unit socket.
(4) Remove the repeater lamp unit from the front
fender panel.
INSTALLATION
Side repeater lamps are used only on vehicles man-
ufactured for certain markets where these lamps are
required.
(1) Position the repeater lamp unit to the front
fender panel (Fig. 62).
(2) Reconnect the repeater lamp wire harness con-
nector to the connector receptacle on the back of the
repeater lamp unit socket.
(3) Position the repeater lamp unit into the mount-
ing hole in the front fender panel. Be certain that the
clearance notch on the edge of the repeater lamp lens
is oriented toward the bottom.
(4) Using hand pressure, press on the repeater
lamp unit firmly and evenly until the snap features
of the lens are fully engaged in the mounting hole of
the front fender panel.
(5) Reconnect the battery negative cable.
TRAILER TOW CONNECTOR
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the four screws that secure the trailer
tow connector to the bracket on the trailer hitch
receiver (Fig. 63).(3) Pull the trailer tow connector rearward from
the bracket on the trailer hitch receiver far enough to
access and disconnect the rear body wire harness
connector from the receptacle on the back of the
trailer tow connector.
(4) Remove the trailer tow connector from the
trailer hitch receiver.
INSTALLATION
(1) Position the trailer tow connector to the trailer
hitch receiver (Fig. 63).
(2) Reconnect the rear body wire harness connec-
tor to the receptacle on the back of the trailer tow
connector.
(3) Position the trailer tow connector into the
bracket on the trailer hitch receiver.
(4) Install and tighten the four screws that secure
the trailer tow connector to the bracket on the trailer
hitch receiver. Tighten the screws to 4 N´m (35 in.
lbs.).
(5) Reconnect the battery negative cable.
TRAILER TOW RELAY
DESCRIPTION
The trailer tow relays are located in a connector
bank above the right rear wheelhouse and behind the
quarter trim panel on vehicles equipped with the
optional factory-installed trailer towing package.
Four individual relays are used, one each for fused
ignition switch output (run), brake lamps, right turn
signal, and left turn signal outputs to a trailer
through the rear body wiring and connectors. The
trailer tow relays are conventional International
Standards Organization (ISO) micro relays (Fig. 64).
Fig. 62 Repeater Lamp Unit Remove/Install
1 - REPEATER LAMP UNIT
2 - FRONT FENDER PANEL
3 - INNER FENDER
4 - FRONT FASCIA WIRE HARNESS
Fig. 63 Trailer Tow Connector Remove/Install
1 - HITCH RECEIVER
2 - 7-WAY TRAILER TOW CONNECTOR
3 - SCREW (4)
4 - BRACKET
5 - WIRE HARNESS CONNECTOR
KJLAMPS/LIGHTING - EXTERIOR 8L - 61
REPEATER LAMP UNIT (Continued)
Page 503 of 1803

Relays conforming to the ISO specifications have
common physical dimensions, current capacities, ter-
minal patterns, and terminal functions. The relay is
contained within a small, rectangular, molded plastic
housing and is connected to all of the required inputs
and outputs by five integral male spade-type termi-
nals that extend from the bottom of the relay base.
The trailer tow relays cannot be adjusted or
repaired and, if faulty or damaged, the inoperative
relay must be replaced.
OPERATION
The trailer tow relays are electromechanical
switches. The relays each use an input from the cir-
cuit that they isolate from the trailer wiring to con-
trol a high current output to the trailer. The movable
common feed contact point is held against the fixed
normally closed contact point by spring pressure.
When the relay coil is energized, an electromagnetic
field is produced by the coil windings. This electro-
magnetic field draws the movable relay contact point
away from the fixed normally closed contact point,
and holds it against the fixed normally open contact
point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.
The terminals of each trailer tow relay are con-
nected to the vehicle electrical system through a con-nector bank in the rear lighting wire harness above
the right rear wheelhouse. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds. The trailer tow relays can be diagnosed
using conventional diagnostic tools and methods.
DIAGNOSIS AND TESTING - TRAILER TOW
RELAY
The trailer tow relays (Fig. 65) are located in a
connector bank above the right rear wheelhouse.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Remove the trailer tow relay from the connec-
tor bank. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/TRAILER TOW RELAY -
REMOVAL).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75 8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, test the input and output circuits of
the relay. Refer to the appropriate wiring informa-
tion.
Fig. 64 Trailer Tow Relays
1 - RELAY CONNECTOR BANK
2 - REAR BODY WIRE HARNESS
3 - LEFT TURN RELAY
4 - RIGHT TURN RELAY
5 - BRAKE LAMP RELAY
6 - FUSED IGNITION SWITCH OUTPUT (RUN) RELAY
8L - 62 LAMPS/LIGHTING - EXTERIORKJ
TRAILER TOW RELAY (Continued)
Page 504 of 1803

REMOVAL
The trailer tow relay bank contains four relays.
The service procedures for each relay are the same.
Be certain any removed relay is replaced with the
same relay size and type that was removed.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the trim from the right side quarter
inner panel. (Refer to 23 - BODY/INTERIOR/QUAR-
TER TRIM PANEL - REMOVAL).
(3) Reach through the access hole in the quarter
inner panel behind the right rear wheelhouse to
locate and retrieve the trailer tow relay connector
bank, which is enveloped in foam rubber and placedon the top of the right rear wheelhouse between the
quarter inner and outer panels (Fig. 66).
(4) Pull the trailer tow relay connector bank into
the cargo area far enough to access the unit for ser-
vice.
(5) Carefully remove the trailer tow relay connec-
tor bank from the foam wrap.
(6) Remove the trailer tow relay by grasping it
firmly and pulling it straight out from the connector
bank (Fig. 67).
Fig. 65 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
Fig. 66 Trailer Tow Relay Wrap
1 - FOAM WRAP
2 - REAR BODY WIRE HARNESS
Fig. 67 Trailer Tow Relay Remove/Install
1 - RELAY CONNECTOR BANK
2 - REAR BODY WIRE HARNESS
3 - LEFT TURN RELAY
4 - RIGHT TURN RELAY
5 - BRAKE LAMP RELAY
6 - FUSED IGNITION SWITCH OUTPUT (RUN) RELAY
KJLAMPS/LIGHTING - EXTERIOR 8L - 63
TRAILER TOW RELAY (Continued)
Page 505 of 1803

INSTALLATION
The trailer tow relay bank contains four relays.
The service procedures for each relay are the same.
Be certain any removed relay is replaced with the
same relay size and type that was removed.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Position the trailer tow relay to the proper con-
nector in the connector bank (Fig. 67).
(2) Align the trailer tow relay terminals with the
terminal cavities in the connector.
(3) Push firmly and evenly on the top of the trailer
tow relay until the terminals are fully seated in the
terminal cavities in the connector.
(4) Carefully restore the foam wrap around the
trailer tow relay connector bank (Fig. 66).
(5) Reach through the access hole in the quarter
inner panel behind the right rear wheelhouse to
place the trailer tow relay connector bank on the top
of the right rear wheelhouse between the quarter
inner and outer panels.
(6) Reinstall the trim onto the right side quarter
inner panel. (Refer to 23 - BODY/INTERIOR/QUAR-
TER TRIM PANEL - INSTALLATION).
(7) Reconnect the battery negative cable.
TRAILER TOW WIRING
DESCRIPTION
Vehicles equipped with an optional factory-in-
stalled (not dealer-installed or port-installed) trailer
towing package have a rear body wire harness that
includes an integral trailer tow wiring take out that
connects to a heavy duty, sealed, 7-pin trailer tow
connector located on a bracket on the trailer hitch
receiver (Fig. 68). This harness includes a second
take out with a trailer tow relay connector bank and
four trailer tow relays that isolate the right turn sig-
nal, left turn signal, and brake lamp circuits of the
vehicle from the electrical system of the trailer. The
fourth relay in the connector bank provides a fused
ignition switch output (run) source of battery current
to the trailer tow connector through a trailer tow
relay output circuit. The package also includes an
adapter harness (stored beneath the left rear seat
cushion of the vehicle when it is shipped from the
factory) that adapts the 7-pin trailer tow connector to
a standard, light-duty, 4-pin trailer tow connector.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices and grounds.
Fig. 68 Trailer Tow Wiring
1 - RETAINER CLIP (4)
2 - REAR BODY HARNESS (TRAILER TOW TAKE OUT)
3 - RETAINER CLIP (2)
4 - WIRE HARNESS CONNECTOR
8L - 64 LAMPS/LIGHTING - EXTERIORKJ
TRAILER TOW RELAY (Continued)
Page 509 of 1803

path to the switches using another internal driver
through the courtesy lamp load shed circuit. The
BCM provides a battery saver (load shedding) feature
for all courtesy lamps, which will automatically turn
these lamps off if they are left on for more than
about eight minutes with the ignition switch in the
Off position.
PANEL LAMPS DIMMER CIRCUIT The panel
lamps dimmer circuit includes the ElectroMechanical
Instrument Cluster (EMIC), heater-air conditioner
control, hazard switch and, depending upon the
selected vehicle options, ash receiver, and automatic
transmission range indicator illumination lamps. All
lamps in the panel lamps dimmer circuit are pro-
vided a path to ground at all times through a hard
wired ground circuit. These lamps illuminate based
upon inputs to the Body Control Module (BCM) from
the exterior lighting control knob and the interior
lighting control ring on the left (lighting) control
stalk of the multi-function switch. The control knob
on the left control stalk of the multi-function switch
selects the exterior lights, while the control ring
selects the panel lamps intensity (dimming) level.
When the exterior lighting is turned On, the BCM
energizes the park lamp relay and provides an elec-
tronic dimming level message to the ElectroMechani-
cal Instrument Cluster (EMIC), the radio, and the
Compass Mini-Trip Computer (CMTC) over the Pro-
grammable Communications Interface (PCI) data
bus. The energized park lamp relay provides a hard
wired battery current signal input to the EMIC on
the park lamp relay output circuit. The EMIC
responds to these inputs by supplying a 12-volt Pulse
Width Modulated (PWM) output to all of the incan-
descent lamps in the panel lamps dimmer circuit
over the fused panel lamps dimmer switch signal cir-
cuit. This shared PWM output synchronizes the
selected illumination intensity level of all of the
incandescent lamps in the panel lamps dimmer cir-
cuit.
The EMIC and the radio each use the electronic
dimming level message from the BCM to control and
synchronize the illumination intensity of their own
Vacuum Fluorescent Display (VFD), while the CMTC
uses the dimming level message to control the illumi-
nation intensity of both its VFD and its incandescent
lighting. In addition, when the control ring on the
left (lighting) control stalk of the multi-function
switch is moved to the Parade Mode detent position,
all of the VFDs are illuminated at their full intensity
levels for increased visibility when the vehicle is
driven during daylight hours with the exterior lights
turned On.DIAGNOSIS AND TESTING - LAMPS/LIGHTING
- INTERIOR
The hard wired circuits and components of the
interior lighting system may be diagnosed and tested
using conventional diagnostic tools and procedures.
However, conventional diagnostic methods may not
prove conclusive in the diagnosis of the Body Control
Module (BCM), the ElectroMechanical Instrument
Cluster (EMIC), or the Programmable Communica-
tions Interface (PCI) data bus network. The most
reliable, efficient, and accurate means to diagnose
the BCM, the EMIC, and the PCI data bus network
inputs and outputs related to the various interior
lighting systems requires the use of a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
When diagnosing the interior lighting circuits,
remember that high generator output can burn out
bulbs rapidly and repeatedly; and, that dim or flick-
ering bulbs can be caused by low generator output or
poor battery condition. If one of these symptoms is a
problem on the vehicle being diagnosed, be certain to
diagnose and repair the battery and charging system
as required. Also keep in mind that a good ground is
necessary for proper lighting operation. If a lighting
problem is being diagnosed that involves multiple
symptoms, systems, or components the problem can
often be traced to a loose, corroded, or open ground.
For complete circuit diagrams, refer to the appropri-
ate wiring information. The wiring information
includes wiring diagrams, proper wire and connector
repair procedures, details of wire harness routing
and retention, connector pin-out information and
location views for the various wire harness connec-
tors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
8L - 68 LAMPS/LIGHTING - INTERIORKJ
LAMPS/LIGHTING - INTERIOR (Continued)
Page 512 of 1803

SPECIFICATIONS - LAMPS/LIGHTING -
INTERIOR
BULB SPECIFICATIONS
LAMP BULB
Ash Receiver 161
Cargo 214-2
Cluster Illumination 103
Compass Mini-Trip
IlluminationMOPAR 4437661
Courtesy 906
Heater-A/C Control
Illumination74
Map/Reading 192
Transmission Range
Indicator IlluminationS14V
Vanity Mirror MOPAR 6501966
ASH RECEIVER LAMP BULB
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the ash receiver lamp unit from the
top of the ash receiver housing. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - INTERIOR/ASH
RECEIVER LAMP UNIT - REMOVAL).
(3) Carefully disengage the ash receiver lamp hood
from the integral snap features on each side of the
lamp unit socket and remove the hood (Fig. 2).
(4) Pull the ash receiver lamp bulb straight out of
the lamp unit socket.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, DRIVER AIRBAG, PASSENGER
AIRBAG, SEAT BELT TENSIONER, FRONT IMPACT
SENSORS, SIDE CURTAIN AIRBAG, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE. DIS-
CONNECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE SUP-
PLEMENTAL RESTRAINT SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
CAUTION: Always use the correct bulb size and
type for replacement. An incorrect bulb size or type
may overheat and cause damage to the lamp, the
socket and/or the lamp wiring.
(1) Align the base of the ash receiver lamp bulb
with the receptacle in the lamp unit socket.
(2) Push the ash receiver lamp bulb straight into
the lamp unit socket until it is firmly seated (Fig. 2).
(3) Carefully slide the ash receiver lamp hood onto
the lamp unit socket until it is fully engaged with
the integral snap features on each side of the socket.
(4) Reinstall the ash receiver lamp unit onto the
top of the ash receiver housing. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - INTERIOR/ASH
RECEIVER LAMP UNIT - INSTALLATION).
(5) Reconnect the battery negative cable.
Fig. 2 Ash Receiver Lamp Bulb Remove/Install
1 - SOCKET
2 - BULB
3 - HOOD
KJLAMPS/LIGHTING - INTERIOR 8L - 71
LAMPS/LIGHTING - INTERIOR (Continued)
Page 513 of 1803

ASH RECEIVER LAMP UNIT
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the center bezel from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL CENTER BEZEL - REMOV-
AL).
(3) While pulling the ash receiver lamp unit away
from the top of the ash receiver housing, from inside
the housing carefully release the four integral latches
that secure the lamp unit to the mounting hole in the
top of the housing.
(4) Remove the ash receiver lamp unit from the
top of the ash receiver housing (Fig. 3).
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Align the four integral latches of the ash
receiver lamp unit to the mounting hole on the top of
the ash receiver housing (Fig. 3).
(2) Using hand pressure, press firmly and evenly
on the ash receiver lamp unit until the four integral
latches snap into place in the ash receiver housing
mounting hole.
(3) Reinstall the center bezel onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL CENTER BEZEL - INSTAL-
LATION).
(4) Reconnect the battery negative cable.
CARGO LAMP BULB
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Using a small thin-bladed screwdriver, gently
pry outward on either side near the top of the cargo
lamp lens until the lens pivot unsnaps from the pivot
pin within the lamp unit housing (Fig. 4).
(3) Move the cargo lamp lens upward far enough
to disengage the switch tab at the bottom of the lens
from between the switch plunger and the lamp unit
housing.
(4) Remove the cargo lamp lens from the lamp
unit housing.
(5) Firmly grasp the cargo lamp bulb and pull each
end outward until it is disengaged from its respective
bulb holder within the lamp unit housing (Fig. 5).
(6) Remove the cargo lamp bulb from the lamp
unit housing.
Fig. 3 Ash Receiver Lamp Unit Remove/Install
1 - CENTER BEZEL
2 - ASH RECEIVER HOUSING
3 - ASH RECEIVER LAMP UNIT
8L - 72 LAMPS/LIGHTING - INTERIORKJ
Page 514 of 1803

INSTALLATION
CAUTION: Always use the correct bulb size and
type for replacement. An incorrect bulb size or type
may overheat and cause damage to the lamp, the
socket and/or the lamp wiring.
(1) Position the cargo lamp bulb into the lamp unit
housing.(2) Align the ends of the cargo lamp bulb with
each of the bulb holders within the lamp unit hous-
ing (Fig. 5).
(3) Using hand pressure, press firmly and evenly
on both ends of the cargo lamp bulb until they snap
into their respective bulb holders within the lamp
unit housing.
(4) Position the cargo lamp lens to the lamp unit
housing.
(5) Insert the switch tab at the bottom of the cargo
lamp lens between the switch plunger and the lamp
unit housing.
(6) Align the pivots on each side near the top of
the cargo lamp lens with the pivot pins within the
lamp unit housing.
(7) Using hand pressure, press firmly and evenly
on the cargo lamp lens over both pivots until they
snap into place over the pivot pins within the lamp
unit housing.
(8) Reconnect the battery negative cable.
CARGO LAMP SWITCH
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cargo lamp unit from the headliner
near the rear roof header. (Refer to 8 - ELECTRI-
CAL/LAMPS/LIGHTING - INTERIOR/CARGO
LAMP UNIT - REMOVAL).
(3) From the back of the cargo lamp unit housing,
firmly grasp the switch body (Fig. 6).
Fig. 4 Cargo Lamp Lens Remove
1 - HEADLINER
2 - CARGO LAMP
3 - LENS
4 - SCREWDRIVER
Fig. 5 Cargo Lamp Bulb Remove/Install
1 - HEADLINER
2 - CARGO LAMP
3 - LENS PIVOT PIN
4 - BULB
5 - SWITCH
Fig. 6 Cargo Lamp Switch Remove/Install
1 - CARGO LAMP UNIT HOUSING
2 - SWITCH
KJLAMPS/LIGHTING - INTERIOR 8L - 73
CARGO LAMP BULB (Continued)