vent JEEP LIBERTY 2002 KJ / 1.G Workshop Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: LIBERTY, Model: JEEP LIBERTY 2002 KJ / 1.GPages: 1803, PDF Size: 62.3 MB
Page 587 of 1803

TRAILER TOW RELAY
DESCRIPTION
The trailer tow relays are located in a connector
bank above the right rear wheelhouse and behind the
quarter trim panel on vehicles equipped with the
optional factory-installed trailer towing package.
Four individual relays are used, one each for fused
ignition switch output (run), brake lamps, right turn
signal, and left turn signal outputs to a trailer
through the rear body wiring and connectors. The
trailer tow relays are conventional International
Standards Organization (ISO) micro relays (Fig. 64).
Relays conforming to the ISO specifications have
common physical dimensions, current capacities, ter-
minal patterns, and terminal functions. The relay is
contained within a small, rectangular, molded plastic
housing and is connected to all of the required inputs
and outputs by five integral male spade-type termi-
nals that extend from the bottom of the relay base.
The trailer tow relays cannot be adjusted or
repaired and, if faulty or damaged, the inoperative
relay must be replaced.
OPERATION
The trailer tow relays are electromechanical
switches. The relays each use an input from the cir-
cuit that they isolate from the trailer wiring to con-
trol a high current output to the trailer. The movable
common feed contact point is held against the fixed
normally closed contact point by spring pressure.When the relay coil is energized, an electromagnetic
field is produced by the coil windings. This electro-
magnetic field draws the movable relay contact point
away from the fixed normally closed contact point,
and holds it against the fixed normally open contact
point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.
The terminals of each trailer tow relay are con-
nected to the vehicle electrical system through a con-
nector bank in the rear lighting wire harness above
the right rear wheelhouse. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds. The trailer tow relays can be diagnosed
using conventional diagnostic tools and methods.
DIAGNOSIS AND TESTING - TRAILER TOW
RELAY
The trailer tow relays (Fig. 65) are located in a
connector bank above the right rear wheelhouse.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
Fig. 64 Trailer Tow Relays
1 - RELAY CONNECTOR BANK
2 - REAR BODY WIRE HARNESS
3 - LEFT TURN RELAY
4 - RIGHT TURN RELAY
5 - BRAKE LAMP RELAY
6 - FUSED IGNITION SWITCH OUTPUT (RUN) RELAY
8Ls - 62 LAMPSKJ
Page 590 of 1803

LAMP BAR
DESCRIPTION
The lamp bar is used to better illuminate the driv-
ers field of vision under certain driving conditions. It
consists of a cover, two or four lamp assemblies
(depending upon which market), and a wiring har-
ness. These components are mounted to a reinforce-
ment, then sealed and secured to the roof panel.
Lamp bar illumination is controlled by a manually
operated momentary rocker switch, mounted to the
instrument panel. The lamps are adjustable in the
vertical position only.
OPERATION
Battery and ignition voltage are supplied to the
lamp bar switch assembly. When the switch is in the
on position the internal relay contacts close, complet-
ing the circuit through the lamp bar bulbs, to
ground. The lamp bar assembly is grounded to the
chassis. The hard wired circuits of the lamp bar may
be diagnosed and tested using conventional methods
and procedures.
DIAGNOSIS AND TESTING - LAMP BAR
CONDITION POSSIBLE CAUSES CORRECTION
LAMP BAR LAMPS
INOPERATIVEFaulty or missing fuse Test and replace lamp bar fuse
as required
Faulty feed circuit Test and repair open battery or
ignition feed circuit.
Faulty ground circuit Test and repair high resistance
or open lamp bar ground circuit
Faulty lamp bar sense circuit Test and repair short to voltage
in lamp bar sense circuit
Faulty switch Test and replace lamp bar
switch
LAMP BAR LAMPS ON AT
ALL TIMESFaulty switch Test and replace lamp bar
switch
Lamp bar feed circuit Test and repair short to voltage
in lamp bar feed circuit
ONE OR MORE LAMPS
INOPERATIVEFaulty or missing bulb Test and repair lamp bar lamp
bulb(s) as required
Faulty lamp bar wiring harness Test and repair short/open lamp
bar wiring harness
STANDARD PROCEDURE - LAMP BAR AIMING
NOTE: The lamp bar lamps are adjustable to the
vertical position only.
(1) Remove lamp bar cover.
(2) Using a fairly dark and level area, drive the
vehicle perpendicular to and 25 ft. away from a wall.
(3) Measure up the wall 7ft. 9in. and place tape on
the wall parallel to the ground.
(4) Turn on the lamp bar lamps.
(5) Using the adjustment screw in the rear of each
lamp, adjust the lamp beam to the center of the tape.
REMOVAL
REMOVAL - LAMP BAR
(1) Disconnect the negative battery cable.
(2) Remove the lamp bar cover retaining screws,
slide the cover forward and up to remove.
(3) Disconnect lamp electrical connector.
(4) Remove the lamp bar reinforcement to roof
stud retainers.
CAUTION: The reinforcement is held to the roof by
protective tape. Remove the tape carefully to pre-
vent damage to roof panel. After removal, the area
must be cleaned with the appropriate solvent.
KJLAMPS8Ls-65
Page 605 of 1803

are closed and the accelerator pedal is depressed.
The rolling door lock feature can be disabled if
desired.
This vehicle also offers several customer program-
mable features, which allows the selection of several
optional electronic features to suit individual prefer-
ences.
The power lock system for this vehicle can also be
operated remotely using the available Remote Key-
less Entry (RKE) system radio frequency transmit-
ters, if equipped.
Certain functions and features of the power lock
system rely upon resources shared with other elec-
tronic modules in the vehicle over the Programmable
Communications Interface (PCI) data bus network.
For proper diagnosis of these electronic modules or of
the PCI data bus network, the use of a DRBIIItscan
tool and the appropriate diagnostic information are
required.
REMOTE KEYLESS ENTRY
A Radio Frequency (RF) type Remote Keyless
Entry (RKE) system is an available factory-installed
option on this model. The RKE system allows the use
of a remote battery-powered radio transmitter to sig-
nal the Body Control Module (BCM) to actuate the
power lock system. The RKE receiver operates on
non-switched battery current through a fuse in the
Junction Block (JB), so that the system remains
operational, regardless of the ignition switch position.
The RKE transmitters are also equipped with a
Panic button. If the Panic button on the RKE trans-
mitter is depressed, the horn will sound and the
exterior lights will flash on the vehicle for about
three minutes, or until the Panic button is depressed
a second time. A vehicle speed of about 25.7 kilome-
ters-per-hour (15 miles-per-hour) will also cancel the
panic event.
The RKE system can also perform other functions
on this vehicle. If the vehicle is equipped with the
optional Vehicle Theft Security System (VTSS), the
RKE transmitter will arm the VTSS when the Lock
button is depressed, and disarm the VTSS when the
Unlock button is depressed.
The RKE system includes two transmitters when
the vehicle is shipped from the factory, but the sys-
tem can retain the vehicle access codes of up to four
transmitters. The transmitter codes are retained in
the RKE receiver memory, even if the battery is dis-
connected. If an RKE transmitter is faulty or lost,
new transmitter vehicle access codes can be pro-
grammed into the system using a DRBIIItscan tool.
This vehicle also offers several customer program-
mable features, which allows the selection of several
optional electronic features to suit individual prefer-ences. Customer programmable feature options
affecting the RKE system include:
²Remote Unlock Sequence- Allows the option
of having only the driver side front door unlock when
the RKE transmitter Unlock button is depressed the
first time. The remaining doors and the tailgate
unlock when the button is depressed a second time
within 5 seconds of the first unlock press. Another
option is having all doors and the tailgate unlock
upon the first depression of the RKE transmitter
Unlock button.
²Sound Horn on Lock- Allows the option of
having the horn sound a short chirp as an audible
verification that the RKE system received a valid
Lock request from the RKE transmitter, or having no
audible verification.
²Flash Lights with Lock and Unlock- Allows
the option of having the lights flash as an optical ver-
ification that the RKE system received a valid Lock
request or Unlock request from the RKE transmitter,
or having no optical verification.
²Programming Additional Transmitters-
Allows up to four transmitter vehicle access codes to
be stored in the receiver memory.
Certain functions and features of the RKE system
rely upon resources shared with other electronic
modules in the vehicle over the Programmable Com-
munications Interface (PCI) data bus network. The
PCI data bus network allows the sharing of sensor
information. This helps to reduce wire harness com-
plexity, internal controller hardware, and component
sensor current loads. For diagnosis of these electronic
modules or of the PCI data bus network, the use of a
DRBIIItscan tool and the appropriate diagnostic
information are required.
TAILGATE / FLIP-UP GLASS POWER RELEASE
SYSTEM
A power operated tailgate / flip-up glass release
system is standard factory installed equipment on
this model. The entire system is controlled by the
Body Control Module (BCM). The tailgate / flip-up
glass power release system allows the flip-up glass
latch to be released electrically by actuating a switch
located integral to the outside tailgate handle. By
pulling the handle to the first detent or turning the
key cylinder to unlock, the flip-up glass will open.
Pulling the handle to the second detent will allow the
tailgate to open.
The tailgate / flip-up glass release system operates
on non-switched battery current supplied through a
fuse in the junction block so that the system remains
functional, regardless of the ignition switch position.
However, the BCM prevents the flip-up glass latch
from being actuated when the tailgate latch is
locked.
8N - 2 POWER LOCKSKJ
POWER LOCKS (Continued)
Page 606 of 1803

The tailgate will lock and can not be unlocked if
the rear wiper switch is activated. The tailgate will
also lock if battery power is lost and then restored.
The tailgate/flip-up glass will not function with the
battery discharged or disconnected.
COMBINATION FLASHER
This flasher can be energized by the BCM to flash
all of the park/turn signal lamps as a optical alert for
the RKE panic function and, if the Flash Lights with
Lock programmable feature is enabled, as an optical
verification for the RKE lock event.
HORN RELAY
This relay can be energized by the BCM to sound
the horns as an audible alert for the RKE panic func-
tion and, if the Sound Horn on Lock programmable
feature is enabled, as an audible verification for the
RKE lock event.
LOW BEAM HEADLAMP RELAY
This relay can be energized by the BCM to flash
the headlamp low beams as an optical alert for the
RKE panic function.
OPERATION
POWER LOCKS
The Body Control Module (BCM) locks or unlocks
the doors when an actuation input signal from a door
lock switch or Remote Keyless Entry Module (RKE)
is received. The BCM turns on the output drivers
and provides a voltage level to the door lock motor
for a specified time. All passenger doors can be
locked or unlocked using a mechanical button
mounted on the door trim panel. The front passenger
doors and tailgate can be locked or unlocked by using
the key cylinder (tailgate cylinder does not lock/un-
lock vehicle. It only unlocks the tailgate). The tail-
gate will lock and can not be unlocked if the rear
wiper switch is activated (this prevents the wiper
from operating when the tailgate is ajar). The tail-
gate will also lock if battery power is lost and then
restored.
AUTOMATIC DOOR LOCKS
When the automatic door locks are ENABLED the
door locks will lock when the vehicle is moving at
about 25.7 Km/h (15 mph), all doors are closed and
the accelerator pedal is depressed. This feature can
be switched ON or OFF as desired. When the system
is DISABLED the door locks will operate normally,
but will not lock automatically when the vehicle is
rolling. Once the automatic door locks have been
actuated, they will not try to lock the doors again
until a door is opened.
DOOR LOCK INHIBIT
If the key is in the ignition, in any position, and
either front door is ajar, the doors can not be locked,
but the unlock function still operates. Pressing the
RKE lock/unlock button under these conditions will
result in a normal lock/unlock activation.
After the key is removed from the Ignition Switch,
or the doors are closed, the power door locks will
operate normally.
DOOR LOCK CIRCUIT PROTECTION
The BCM controls the door lock relays. If the door
lock switch is actuated continuously for more than
five seconds the BCM will turn the output driver
OFF (the BCM would consider the switch stuck).
Each lock motor is protected with a Positive Temper-
ature Coefficient device that prevents motor burn
out.
REMOTE KEYLESS ENTRY
²LOCK: Pressing the LOCK button locks all
doors, sounds horn (chirp) if enabled, and arms the
Vehicle Theft Security System, if enabled. The chirp
verifies that the RKE receiver has sent a message to
the BCM for door lock operation. If a door has not
been closed before pressing the LOCK button, the
vehicle may not be secured and the VTSS (if
equipped) will not arm until the door is closed.
²UNLOCK: Pressing the UNLOCK button once
will unlock the driver's door and activate the illumi-
nated entry system and disarm Vehicle Theft Secu-
rity System, if equipped. Pressing the UNLOCK
button twice within five seconds will unlock all doors.
²TAILGATE: Pressing the TAILGATE BUTTON
unlocks the tailgate remotely and opens the flip-up
glass.
²PANIC: Pressing the PANIC button sounds the
horns at half second intervals, flashes the exterior
lamps, and turns ON the interior lamps. The panic
alarm will remain on for three minutes, or until the
PANIC button is actuated again or the ignition
switch is turned to the RUN position.
The Remote Keyless Entry Module is capable of
retaining the transmitter Vehicle Access Code(s) in
its memory even after vehicle power has been inter-
rupted.
DIAGNOSIS AND TESTING - POWER LOCKS
The Body Control Module (BCM) enters a
reduced power mode after the key is turned
OFF. All diagnosis and testing of the power lock
system must be done with the key in the ON
position unless otherwise stated.
The most reliable, efficient, and accurate
means to diagnose the power lock system
requires the use of a DRBIIItscan tool and the
KJPOWER LOCKS 8N - 3
POWER LOCKS (Continued)
Page 609 of 1803

(4) Using an ohmmeter, check for continuity
between the pins of the wire harness connector while
pulling on the tailgate handle.
(5) If no continuity is found, replace the tailgate
handle assembly (Refer to 23 - BODY/DECKLID/
HATCH/LIFTGATE/TAILGATE/EXTERIOR HAN-
DLE - REMOVAL).
DOOR LOCK RELAY
DESCRIPTION
The power door lock system uses the following
relays for the front and rear passenger doors only:
²Driver door unlock relay
²Door lock relay
²Passenger Doors unlock relay
The tailgate uses outputs from the Body Control
Module (BCM).
The relays are electromechanical devices that
switch battery current to the door lock circuit when
the Body Control Module (BCM) grounds the relay
coil. These relays are located in the Junction Block
(JB). For complete circuit diagrams, refer to the
appropriate wiring information. The wiring informa-
tion includes wiring diagrams, proper wire and con-
nector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
The relays are a International Standards Organi-
zation (ISO) micro-relay. Relays conforming to the
ISO specifications have common physical dimensions,
current capacities, terminal patterns, and terminal
functions. The ISO micro-relay terminal functions
are the same as a conventional ISO relay. However,
the ISO micro-relay terminal pattern (or footprint) is
different, the current capacity is lower, and the phys-
ical dimensions are smaller than those of the conven-
tional ISO relay.
The relay cannot be repaired or adjusted and, if
faulty or damaged, it must be replaced.
OPERATION
The ISO relay consists of an electromagnetic coil, a
resistor and three (two fixed and one movable) elec-
trical contacts. The movable (common feed) relay con-
tact is held against one of the fixed contacts
(normally closed) by spring pressure. When the elec-
tromagnetic coil is energized, it draws the movable
contact away from the normally closed fixed contact,
and holds it against the other (normally open) fixed
contact.When the electromagnetic coil is de-energized,
spring pressure returns the movable contact to the
normally closed position. The resistor is connected in
parallel with the electromagnetic coil in the relay,
and helps to dissipate voltage spikes that are pro-
duced when the coil is de-energized.
DIAGNOSIS AND TESTING - DOOR LOCK
RELAY
The power lock relays (Fig. 4) are located in the
Junction Block (JB) under the instrument panel. For
complete circuit diagrams, refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Remove suspected faulty relay from the (JB).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75 8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If not OK, replace the faulty relay.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Reach up under instrument panel and remove
the relay from Junction Block (JB).
8N - 6 POWER LOCKSKJ
FLIP-UP GLASS RELEASE SWITCH (Continued)
Page 610 of 1803

INSTALLATION
(1) Position the horn relay in the proper receptacle
in the Junction Block (JB).
(2) Push down firmly on the relay until the termi-
nals are fully seated.
(3) Connect the battery negative cable.
REMOTE KEYLESS ENTRY
MODULE
DESCRIPTION
When an RKE lock message is sent to the Body
Control Module (BCM), the BCM actuates the doors
and the tailgate lock, the interior lighting is turned
off, the horn chirps (if this feature is enabled), the
exterior lamps flash (if this feature is enabled) and, if
the vehicle is so equipped, the Vehicle Theft Security
System (VTSS) is armed. When an RKE unlock mes-
sage is sent to the BCM, the BCM actuates the
driver side front door (or all doors and the tailgate if
this feature is enabled) unlock, the interior lighting
is turned on and, if the vehicle is so equipped, the
VTSS is disarmed.When an RKE panic message is sent to the BCM,
the BCM actuates the driver side front door (or all
doors and the tailgate if this feature is enabled)
unlock, the interior lighting is turned on and, if the
vehicle is so equipped, the VTSS is disarmed. The
panic message will also cause the exterior lamps
(including the headlights) to flash, and the horn to
pulse for about three minutes, or until a second panic
message is sent to the BCM. A vehicle speed of about
25.7 kilometers-per-hour (15 miles-per-hour) will also
cancel the panic event.
Refer to the owner's manual for more information
on the features, use and operation of the RKE sys-
tem.
OPERATION
Whenever the vehicle battery power is interrupted,
the Remote Keyless Module (RKE) Module will retain
all vehicle access codes in its memory. When replac-
ing or adding a key fob transmitter (maximum of 4) a
DRB IIItscan tool is required to program the RKE
Module to accept the new Vehicle Access Code if a
customer owned transmitter is not available.
If a functioning transmitter is available, (Refer to 8
- ELECTRICAL/POWER LOCKS/KEYLESS ENTRY
TRANSMITTER - STANDARD PROCEDURE)
DIAGNOSIS AND TESTING - REMOTE KEYLESS
ENTRY MODULE
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices and grounds. Refer to the
proper Body Diagnostic Procedures Manual for test-
ing the Remote Keyless Entry system using a DRB
IIItscan tool.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the Junction Block (JB) (Refer to 8 -
ELECTRICAL/POWER DISTRIBUTION/JUNCTION
BLOCK - REMOVAL).
(3) Remove Remote Keyless Entry module from
Body Control Module (Fig. 5).
INSTALLATION
(1) Install Remote Keyless Entry module to Body
Control Module.
(2) Install Junction Block (JB) (Refer to 8 - ELEC-
TRICAL/POWER DISTRIBUTION/JUNCTION
BLOCK - INSTALLATION).
(3) Connect the battery negative cable.
Fig. 4 Power Lock Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
KJPOWER LOCKS 8N - 7
DOOR LOCK RELAY (Continued)
Page 632 of 1803

Typically, the vehicle occupants recall more about
the events preceding and following a collision than
they have of an airbag deployment itself. This is
because the airbag deployment and deflation occur so
rapidly. In a typical 48 kilometer-per-hour (30 mile-
per-hour) barrier impact, from the moment of impact
until the airbags are fully inflated takes about 40
milliseconds. Within one to two seconds from the
moment of impact, the airbags are almost entirely
deflated. The times cited for these events are approx-
imations, which apply only to a barrier impact at the
given speed. Actual times will vary somewhat,
depending upon the vehicle speed, impact angle,
severity of the impact, and the type of collision.
When the ACM monitors a problem in any of the
dual front airbag system circuits or components,
including the seat belt tensioner, it stores a fault
code or Diagnostic Trouble Code (DTC) in its memory
circuit and sends an electronic message to the EMIC
to turn on the airbag indicator. When the SIACM
monitors a problem in any of the side curtain airbag
system circuits or component, it stores a fault code or
Diagnostic Trouble Code (DTC) in its memory circuit
and sends an electronic message to the ACM, and the
ACM sends an electronic message to the EMIC to
turn on the airbag indicator. Proper testing of the
airbag system components, the Programmable Com-
munication Interface (PCI) data bus, the data bus
message inputs to and outputs from the EMIC, the
SIACM, or the ACM, as well as the retrieval or era-
sure of a DTC from the ACM, SIACM, or EMIC
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of all of the factory-installed passive restraints.
WARNING - RESTRAINT SYSTEM
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE DAIMLERCHRYSLER MOPAR PARTS
CATALOG.WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSOR, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: AN AIRBAG INFLATOR UNIT MAY CON-
TAIN SODIUM AZIDE AND POTASSIUM NITRATE.
THESE MATERIALS ARE POISONOUS AND
EXTREMELY FLAMMABLE. CONTACT WITH ACID,
WATER, OR HEAVY METALS MAY PRODUCE HARM-
FUL AND IRRITATING GASES (SODIUM HYDROXIDE
IS FORMED IN THE PRESENCE OF MOISTURE) OR
COMBUSTIBLE COMPOUNDS. AN AIRBAG INFLA-
TOR UNIT MAY ALSO CONTAIN A GAS CANISTER
PRESSURIZED TO OVER 2500 PSI. DO NOT
ATTEMPT TO DISMANTLE AN AIRBAG UNIT OR
TAMPER WITH ITS INFLATOR. DO NOT PUNCTURE,
INCINERATE, OR BRING INTO CONTACT WITH
ELECTRICITY. DO NOT STORE AT TEMPERATURES
EXCEEDING 93É C (200É F).
WARNING: WHEN HANDLING A SEAT BELT TEN-
SIONER RETRACTOR, PROPER CARE SHOULD BE
EXERCISED TO KEEP FINGERS OUT FROM UNDER
THE RETRACTOR COVER AND AWAY FROM THE
SEAT BELT WEBBING WHERE IT EXITS FROM THE
RETRACTOR COVER.
WARNING: REPLACE ALL RESTRAINT SYSTEM
COMPONENTS ONLY WITH PARTS SPECIFIED IN
THE DAIMLERCHRYSLER MOPAR PARTS CATA-
LOG. SUBSTITUTE PARTS MAY APPEAR INTER-
CHANGEABLE, BUT INTERNAL DIFFERENCES MAY
RESULT IN INFERIOR OCCUPANT PROTECTION.
KJRESTRAINTS 8O - 5
RESTRAINTS (Continued)
Page 633 of 1803

WARNING: THE FASTENERS, SCREWS, AND
BOLTS ORIGINALLY USED FOR THE RESTRAINT
SYSTEM COMPONENTS HAVE SPECIAL COATINGS
AND ARE SPECIFICALLY DESIGNED FOR THE
RESTRAINT SYSTEM. THEY MUST NEVER BE
REPLACED WITH ANY SUBSTITUTES. ANY TIME A
NEW FASTENER IS NEEDED, REPLACE IT WITH
THE CORRECT FASTENERS PROVIDED IN THE
SERVICE PACKAGE OR SPECIFIED IN THE
DAIMLERCHRYSLER MOPAR PARTS CATALOG.
WARNING: WHEN A STEERING COLUMN HAS AN
AIRBAG UNIT ATTACHED, NEVER PLACE THE COL-
UMN ON THE FLOOR OR ANY OTHER SURFACE
WITH THE STEERING WHEEL OR AIRBAG UNIT
FACE DOWN.
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM
Proper diagnosis and testing of the supplemental
restraint system components, the PCI data bus, the
data bus message inputs to and outputs from the
ElectroMechanical Instrument Cluster (EMIC), the
Airbag Control Module (ACM), or the Side Impact
Airbag Control Module (SIACM) as well as the
retrieval or erasure of a Diagnostic Trouble Code
(DTC) from the ACM or SIACM requires the use of a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL RESTRAINTS
At no time should any source of electricity be per-
mitted near the inflator on the back of a non-de-
ployed airbag or seat belt tensioner. When carrying a
non-deployed airbag, the trim cover or airbag cushion
side of the unit should be pointed away from the
body to minimize injury in the event of an accidental
deployment. If the airbag unit is placed on a bench or
any other surface, the trim cover or airbag cushion
side of the unit should be face up to minimize move-
ment in the event of an accidental deployment. When
handling a non-deployed seat belt tensioner, take
proper care to keep fingers out from under the
retractor cover and away from the seat belt webbing
where it exits from the retractor cover. In addition,
the supplemental restraint system should be dis-
armed whenever any steering wheel, steering col-
umn, seat belt tensioner, driver airbag, passenger
airbag, front impact sensor, side curtain airbag, or
instrument panel components require diagnosis or
service. Failure to observe this warning could result
in accidental airbag deployment and possible per-
sonal injury.
All damaged, faulty or non-deployed airbags and
seat belt tensioners which are replaced on vehicles
are to be handled and disposed of properly. If an air-
bag or seat belt tensioner unit is faulty or damaged
and non-deployed, refer to the Hazardous Substance
Control System for proper disposal. Dispose of all
non-deployed and deployed airbags and seat belt ten-
sioners in a manner consistent with state, provincial,
local and federal regulations.
SUPPLEMENTAL RESTRAINT STORAGE
Airbags and seat belt tensioners must be stored in
their original, special container until they are used
for service. Also, they must be stored in a clean, dry
environment; away from sources of extreme heat,
sparks, and high electrical energy. Always place or
store any airbag on a surface with its trim cover or
airbag cushion side facing up, to minimize movement
in case of an accidental deployment.
STANDARD PROCEDURE - SERVICE AFTER A
SUPPLEMENTAL RESTRAINT DEPLOYMENT
Any vehicle which is to be returned to use follow-
ing a supplemental restraint deployment, must have
the deployed restraints replaced. In addition, if the
driver airbag has been deployed, the clockspring
must be replaced. If the passenger airbag is
deployed, the passenger airbag door and both passen-
ger airbag mounting brackets must be replaced. If a
side curtain airbag has been deployed, the complete
8O - 6 RESTRAINTSKJ
RESTRAINTS (Continued)
Page 634 of 1803

airbag unit, the headliner, as well as the upper A, B,
and C-pillar trim must be replaced. These compo-
nents are not intended for reuse and will be damaged
or weakened as a result of a supplemental restraint
deployment, which may or may not be obvious during
a visual inspection.
On vehicles with an optional sunroof, the sunroof
drain tubes and hoses must be closely inspected fol-
lowing a side curtain airbag deployment. It is also
critical that the mounting surfaces and/or mounting
brackets for the Airbag Control Module (ACM), Side
Impact Airbag Control Module (SIACM), and front
impact sensors be closely inspected and restored to
their original conditions following any vehicle impact
damage. Because the ACM, SIACM, and each front
impact sensor are used by the supplemental restraint
system to monitor or confirm the direction and sever-
ity of a vehicle impact, improper orientation or inse-
cure fastening of these components may cause
airbags not to deploy when required, or to deploy
when not required. All other vehicle components
should be closely inspected following any other sup-
plemental restraint deployment, but are to be
replaced only as required by the extent of the visible
damage incurred.
AIRBAG SQUIB STATUS
Multistage airbags with multiple initiators (squibs)
must be checked to determine that all squibs were
used during the deployment event. The driver and
passenger airbags in this model are deployed by elec-
trical signals generated by the Airbag Control Mod-
ule (ACM) through the driver or passenger squib 1
and squib 2 circuits to the two initiators in the air-
bag inflators. Typically, both initiators are used andall potentially hazardous chemicals are burned dur-
ing an airbag deployment event. However, it is possi-
ble for only one initiator to be used due to an airbag
system fault; therefore, it is always necessary to con-
firm that both initiators have been used in order to
avoid the improper handling or disposal of poten-
tially live pyrotechnic or hazardous materials. The
following procedure should be performed using a
DRBIIItscan tool to verify the status of both airbag
squibs before either deployed airbag is removed from
the vehicle for disposal.
CAUTION: Deployed front airbags having two initia-
tors (squibs) in the airbag inflator may or may not
have live pyrotechnic material within the inflator. Do
not dispose of these airbags unless you are sure of
complete deployment. Refer to the Hazardous Sub-
stance Control System for proper disposal proce-
dures. Dispose of all non-deployed and deployed
airbags in a manner consistent with state, provin-
cial, local, and federal regulations.
(1) Be certain that the DRBIIItscan tool contains
the latest version of the proper DRBIIItsoftware.
Connect the DRBIIItto the 16-way Data Link Con-
nector (DLC). The DLC is located on the driver side
lower edge of the instrument panel, outboard of the
steering column.
(2) Turn the ignition switch to the On position.
(3) Using the DRBIIIt, read and record the active
(current) Diagnostic Trouble Code (DTC) data.
Using the active DTC information, refer to theAir-
bag Squib Statustable to determine the status of
both driver and/or passenger airbag squibs.
AIRBAG SQUIB STATUS
IF the Active DTC is: Conditions Squib Status
Driver or Passenger Squib 1 openANDthe stored DTC minutes for both
Driver or Passenger squibs are within 15
minutes of each otherBoth Squib 1 and 2
were used.
Driver or Passenger Squib 2 open
Driver or Passenger Squib 1 openANDthe stored DTC minutes for Driver or
Passenger Squib 2 open is GREATER than
the stored DTC minutes for Driver or
Passenger Squib 1 by 15 minutes or moreSquib 1 was used;
Squib 2 is live.
Driver or Passenger Squib 2 open
Driver or Passenger Squib 1 openANDthe stored DTC minutes for Driver or
Passenger Squib 1 open is GREATER than
the stored DTC minutes for Driver or
Passenger Squib 2 by 15 minutes or moreSquib 1 is live; Squib
2 was used.
Driver or Passenger Squib 2 open
Driver or Passenger Squib 1 openANDDriver or Passenger Squib 2 open is
NOT an active codeSquib 1 was used;
Squib 2 is live.
Driver or Passenger Squib 2 openANDDriver or Passenger Squib 1 open is
NOT an active codeSquib 1 is live; Squib
2 was used.
KJRESTRAINTS 8O - 7
RESTRAINTS (Continued)
Page 638 of 1803

magnitude than that of the electronic impact sensors,
and must be closed in order for the airbags/seat belt
tensioner to deploy. A pre-programmed decision algo-
rithm in the ACM microprocessor determines when
the deceleration rate as signaled by the impact sen-
sors and the safing sensor indicate an impact that is
severe enough to require front supplemental
restraint system protection and, based upon the sta-
tus of the seatbelt switch inputs and the severity of
the monitored impact, determines what combination
of driver seat belt tensioner and/or front airbag
deployment is required for each front seating posi-
tion. When the programmed conditions are met, the
ACM sends the proper electrical signals to deploy the
driver seat belt tensioner and/or the multistage dual
front airbags at the programmed force levels.
The hard wired inputs and outputs for the ACM
may be diagnosed and tested using conventional
diagnostic tools and procedures. However, conven-
tional diagnostic methods will not prove conclusive in
the diagnosis of the ACM, the PCI data bus network,
or the electronic message inputs to and outputs from
the ACM. The most reliable, efficient, and accurate
means to diagnose the ACM, the PCI data bus net-
work, and the electronic message inputs to and out-
puts from the ACM requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: THE AIRBAG CONTROL MODULE CON-
TAINS THE IMPACT SENSOR, WHICH ENABLES
THE SYSTEM TO DEPLOY THE FRONT SUPPLE-
MENTAL RESTRAINTS. NEVER STRIKE OR DROP
THE AIRBAG CONTROL MODULE, AS IT CAN DAM-
AGE THE IMPACT SENSOR OR AFFECT ITS CALI-
BRATION. IF AN AIRBAG CONTROL MODULE ISACCIDENTALLY DROPPED DURING SERVICE, THE
MODULE MUST BE SCRAPPED AND REPLACED
WITH A NEW UNIT. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN ACCIDENTAL,
INCOMPLETE, OR IMPROPER FRONT SUPPLEMEN-
TAL RESTRAINT DEPLOYMENT AND POSSIBLE
OCCUPANT INJURIES.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Remove the center console from the top of the
floor panel transmission tunnel. (Refer to 23 - BODY/
INTERIOR/FLOOR CONSOLE - REMOVAL).
(3) From the left side of the floor panel transmis-
sion tunnel, remove the Airbag Control Module
(ACM) cover from the ACM (Fig. 7). The cover flange
is secured to the silencer pad on the floor panel
transmission tunnel with double-faced tape.
(4) Remove the ground screw that secures the
ground lug on the left rear corner of the ACM hous-
ing to the ACM bracket on the floor panel transmis-
sion tunnel.
Fig. 7 ACM Cover Remove/Install
1 - FLANGE
2 - COVER
3 - TAPE
4 - SCREW
5 - BRACKET
6 - AIRBAG CONTROL MODULE
7 - FLOOR PANEL TRANSMISSION TUNNEL
KJRESTRAINTS 8O - 11
AIRBAG CONTROL MODULE (Continued)