ECU JEEP LIBERTY 2002 KJ / 1.G Workshop Manual

INSTALLATION
The hood ajar switch striker is not intended for
reuse. If the striker is removed from the hood inner
reinforcement for any reason, it must be replaced
with a new unit.
(1) Position the new hood ajar switch striker to the
inner hood panel reinforcement (Fig. 8).
(2) Insert the integral mounting tab on the front of
the hood ajar switch striker into the forward mount-
ing hole in the inner hood panel reinforcement.
(3) Align the integral retainer on the rear of the
hood ajar switch striker with the rearward mounting
hole in the inner hood panel reinforcement.
(4) Using hand pressure, firmly press the hood
ajar switch striker rearward and upward against the
inner hood panel reinforcement until the hood ajar
switch striker retainer is fully engaged in the rear-
ward mounting hole in the inner hood panel rein-
forcement.
(5) Close and latch the hood.
INTRUSION TRANSCEIVER
MODULE
DESCRIPTION
An Intrusion Transceiver Module (ITM) is part of
the Rest-Of-World (ROW) premium version of the
Vehicle Theft Alarm (VTA) in the Vehicle Theft Secu-
rity System (VTSS) (Fig. 9). The ROW premium ver-
sion of the VTA is only available in vehicles built for
certain markets, where the additional features
offered by this system are required. The ITM is
located in the passenger compartment, on the lower
surface of the headliner near the center of the vehi-cle. This unit is designed to provide interior motion
detection, and serve as an interface between the
Body Control Module (BCM) and the alarm siren
module.
The ITM is concealed beneath a dedicated molded
plastic trim cover that approximates the size and
shape of a typical dome lamp housing. However,
rather than a lens, the ITM features three sets of
louvered openings in a molded lateral center rib for-
mation. One set of louvered openings is located at
each outboard end of the center rib, while the third
set is centered. Each of the louvered openings is cov-
ered on the inside by a single molded black plastic
sight shield that extends the length of the center rib
for appearance. The module is secured to a molded
plastic mounting bracket above the headliner by four
latch features that are integral to the underside of
the module housing. Besides the ITM, the trim cover
also conceals two plastic pins integral to the mount-
ing bracket that are used to secure the bracket to the
headliner with two stamped nuts that are installed
from below. An adhesive-backed foam pad is installed
above the ITM bracket between the headliner and
the roof panel to provide additional headliner stabili-
zation and support for the ITM mounting. Two small
notch-like service holes on the rear edge of the trim
cover afford access to the two integral rear latches of
the ITM for service removal (Fig. 10).
The ITM circuitry is contained within a black
molded plastic housing with four integral mounting
tabs that are secured to the back of the trim cover
with four screws. Concealed within the housing is the
Fig. 9 Intrusion Transceiver Module
1 - ITM
2 - HEADLINERFig. 10 Intrusion Transceiver Module
1 - TRIM COVER
2 - CONNECTOR RECEPTACLE
3 - HOUSING
4 - SCREW (4)
5 - SERVICE HOLE (2)
6 - LATCH FEATURE (4)
8Q - 14 VEHICLE THEFT SECURITYKJ
HOOD AJAR SWITCH STRIKER (Continued)

electronic circuitry of the ITM which includes a
microprocessor, and an ultrasonic receive transducer.
A molded plastic connector receptacle containing six
terminal pins that is soldered to a small circuit board
and extends through a clearance hole in the left front
corner of the ITM housing, and an ultrasonic trans-
mit transducer housing extends from the center of
the right side of the ITM housing. Both the transmit
transducer on the right side of the module and the
receive transducer on the ITM circuit board are
aimed through two small round holes in the sight
shield of the trim cover. The ITM is connected to the
vehicle electrical system by a dedicated take out and
connector of the overhead wire harness that is inte-
gral to the headliner.
The ITM unit cannot be adjusted or repaired and,
if faulty or damaged, it must be replaced. The ITM is
serviced as a unit with the trim cover.
OPERATION
The microprocessor in the Intrusion Transceiver
Module (ITM) contains the motion sensor logic cir-
cuits and controls all of the features of the premium
version of the Vehicle Theft Alarm (VTA). The ITM
uses On-Board Diagnostics (OBD) and can communi-
cate with other electronic modules in the vehicle as
well as with the DRBIIItscan tool using the Pro-
grammable Communications Interface (PCI) data bus
network. This method of communication is used by
the ITM to communicate with the Body Control Mod-
ule (BCM) and for diagnosis and testing through the
16-way data link connector located on the driver side
lower edge of the instrument panel. The ITM also
communicates with the alarm siren over a dedicated
serial bus circuit.
The ITM microprocessor continuously monitors
inputs from its on-board motion sensor circuitry as
well as inputs from the BCM and the alarm siren
module. The on-board ITM motion sensor circuitry
transmits ultrasonic signals into the vehicle cabin
through a transmit transducer, then listens to the
returning signals as the bounce off of objects in the
vehicle interior. If an object is moving in the interior,
a detection circuit in the ITM senses this movement
through the modulation of the returning ultrasonic
signals that occurs due to the Doppler effect. The
motion detect function of the ITM can be disabled by
depressing the ªLockº button on the Remote Keyless
Entry (RKE) transmitter three times within fifteen
seconds, while the security indicator is still flashing
rapidly. The ITM will signal the alarm siren module
to provide a single siren ªchirpº as an audible confir-
mation that the motion sensor function has been dis-
abled.
If movement is detected, the ITM sends an elec-
tronic message to the BCM over the PCI data bus toflash the exterior lighting and sends an electronic
message to the alarm siren module over a dedicated
serial bus line to sound the siren. When the BCM
detects a breach in the perimeter protection through
a door, tailgate, flip-up glass, or hood ajar switch
input, it sends an electronic message to the ITM and
the ITM sends an electronic message to the BCM
over the PCI data bus to flash the exterior lighting
and sends an electronic message to the alarm siren
module over a dedicated serial bus line to sound the
siren. The ITM also monitors inputs from the alarm
siren module for siren battery or siren input/output
circuit tamper alerts, and siren battery condition
alerts, then sets active and stored Diagnostic Trouble
Codes (DTC) for any monitored system faults it
detects. An active fault only remains for the current
ignition switch cycle, while a stored fault causes a
DTC to be stored in memory by the ITM. If a fault
does not recur for fifty ignition cycles, the ITM will
automatically erase the stored DTC.
The ITM is connected to the vehicle electrical sys-
tem through a dedicated take out and connector of
the overhead wire harness. The ITM receives battery
current on a fused B(+) circuit through a fuse in the
Junction Block (JB), and receives ground through a
ground circuit and take out of the body wire harness.
This ground take out has a single eyelet terminal
connector that is secured by a ground screw to the
base of the left D-pillar behind the quarter trim
panel. These connections allow the ITM to remain
operational, regardless of the ignition switch position.
The hard wired inputs and outputs for the ITM may
be diagnosed and tested using conventional diagnos-
tic tools and procedures. However, conventional diag-
nostic methods will not prove conclusive in the
diagnosis of the ITM, the PCI data bus network, or
the electronic message inputs to and outputs from
the ITM. The most reliable, efficient, and accurate
means to diagnose the ITM, the PCI data bus net-
work, and the electronic message inputs to and out-
puts from the ITM requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) While pulling downward lightly on either rear
corner of the Intrusion Transceiver Module (ITM)
trim cover, insert a small thin-bladed screwdriver
through each of the service holes on the rear edge of
the trim cover to depress and release the two inte-
gral rear latch features of the module from the
mounting bracket above the headliner (Fig. 11).
(3) Pull the ITM trim cover rearward far enough
to disengage the two integral front latch features of
KJVEHICLE THEFT SECURITY 8Q - 15
INTRUSION TRANSCEIVER MODULE (Continued)

the module from the mounting bracket above the
headliner.
(4) Pull the ITM and trim cover down from the
headliner far enough to access and disconnect the
overhead wire harness connector for the ITM from
the module connector receptacle.
(5) Remove the ITM from the headliner.
INSTALLATION
(1) Position the Intrusion Transceiver Module
(ITM) to the headliner.
(2) Reconnect the overhead wire harness connector
for the ITM to the module connector receptacle.
(3) Align the two integral front latch features of
the ITM with the two front latch receptacles of the
mounting bracket above the headliner (Fig. 12).
(4) Push the ITM trim cover forward far enough to
insert the two integral rear latch features of the
module into the two rear latch receptacles of the
mounting bracket above the headliner.
(5) Push upward firmly and evenly on the rear
edge of the ITM trim cover until the two integral
rear latch features of the module are engaged in the
latch receptacles of the mounting bracket above the
headliner.
(6) Reconnect the battery negative cable.
NOTE: If the Intrusion Transceiver Module (ITM) has
been replaced with a new unit, the new ITM MUST
be initialized before the Vehicle Theft Security Sys-
tem can operate as designed. The use of a DRBIIIT
scan tool is required to initialize the ITM. Refer to
the appropriate diagnostic information.
SIREN
DESCRIPTION
An alarm siren module is part of the Rest-Of-World
(ROW) premium version of the Vehicle Theft Alarm
(VTA) in the Vehicle Theft Security System (VTSS)
(Fig. 13). The ROW premium version of the VTA is
only available in vehicles built for certain markets,
where the additional features offered by this system
are required. The alarm siren module is located in
Fig. 11 Intrusion Transceiver Module Remove
1 - SMALL SCREWDRIVER
2 - HEADLINER
3 - SERVICE HOLES
4 - ITM
Fig. 12 Intrusion Transceiver Module Mounting
Bracket
1 - STAMPED NUT (2)
2 - MOUNTING BRACKET
3 - HEADLINER
4 - LATCH RECEPTACLES (4)
Fig. 13 Siren Module
1 - BRACKET
2 - NUT (3)
3 - CONNECTOR RECEPTACLE
4 - SIREN MODULE
8Q - 16 VEHICLE THEFT SECURITYKJ
INTRUSION TRANSCEIVER MODULE (Continued)

the engine compartment, on the front extension of
the right front wheel house panel below and behind
the right headlamp. This unit is designed to provide
the audible alert requirements for the ROW premium
VTA.
The alarm siren module consists of microprocessor-
based electronic control circuitry, the siren, and a
nickel metal hydride backup battery. All of the alarm
module components are protected and sealed within
a black molded plastic housing. A stamped steel
mounting bracket is secured to the module with
three stud plates and nuts that fit into slotted holes
at the top and each side of the bracket. The front
surface of the bracket features a tightly grouped
series of small holes that serves as an outlet for the
audible output of the alarm siren. The bottom of the
mounting bracket is bent at a right angle and has an
integral locating tab feature. Two mounting holes in
the horizontal surface of the bracket are used to
secure the alarm siren module to the wheel house
extension with two screws. An integral connector
receptacle extends forward from the upper left corner
of the alarm siren housing, and connects the unit to
the vehicle electrical system through a dedicated
take out and connector of the headlamp and dash
wire harness.
The alarm siren module cannot be repaired or
adjusted and, if faulty or damaged, it must be
replaced.
OPERATION
The microprocessor within the alarm siren module
performs the tasks required to provide the siren unit
features and functions based upon internal program-
ming and electronic arm and disarm message inputs
received from the Intrusion Transceiver Module
(ITM) over a dedicated serial bus communication cir-
cuit. The alarm siren module will self-detect prob-
lems with its internal and external power supply and
communication circuits, then send electronic mes-
sages indicating the problem to the ITM upon receiv-
ing a request from the ITM. The ITM will store a
Diagnostic Trouble Code (DTC) for a detected alarm
siren module fault that can be retrieved with the
DRBIIItscan tool over the Programmable Communi-
cations Interface (PCI) data bus network through the
16-way data link connector located on the driver side
lower edge of the instrument panel.
When the Rest-Of-World (ROW) premium version
of the Vehicle Theft Alarm (VTA) is armed, the alarm
siren module microprocessor continuously monitors
inputs from the ITM for messages to sound its inter-
nal siren and enters its auto-detect mode. While in
the auto-detect mode, if the alarm siren module
detects that its power supply or communication cir-
cuits are being tampered with or have been sabo-taged, it will sound an alarm and continue to operate
through its on-board backup battery. If the arm siren
module is in its disarmed mode when its power sup-
ply or communication circuits are interrupted, the
siren will not sound. The alarm module will also
notify the ITM when the backup battery requires
charging, and the ITM will send a message that will
allow the backup battery to be charged through the
battery current and ground circuits to the alarm
module only when the ignition switch is in the On
position and the engine is running. This will prevent
the charging of the alarm backup battery from
depleting the charge in the main vehicle battery
while the vehicle is not being operated.
The alarm siren module receives battery current
on a fused B(+) circuit through a fuse in the Power
Distribution Center (PDC), and receives ground
through a ground circuit and take out of the head-
lamp and dash wire harness. This ground take out
has a single eyelet terminal connector that is secured
by a ground screw to the left inner fender shield in
the engine compartment. These connections allow the
alarm siren module to remain operational, regardless
of the ignition switch position. The hard wired inputs
and outputs for the alarm siren module may be diag-
nosed and tested using conventional diagnostic tools
and procedures. However, conventional diagnostic
methods will not prove conclusive in the diagnosis of
the internal circuitry or the backup battery of the
alarm siren module, the ITM, the serial bus commu-
nication line, or the electronic message inputs to and
outputs from the alarm siren module. The most reli-
able, efficient, and accurate means to diagnose the
alarm siren module, the ITM, the serial bus commu-
nication line, and the electronic message inputs to
and outputs from the alarm siren module requires
the use of a DRBIIItscan tool. Refer to the appro-
priate diagnostic information.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Disconnect the headlamp and dash wire har-
ness connector for the alarm siren module from the
module connector receptacle (Fig. 14).
(3) Remove the two screws that secure the alarm
siren module to the front extension of the right front
wheel house panel.
(4) Remove the alarm siren module from the front
extension of the right front wheel house panel.
INSTALLATION
(1) Position the alarm siren module onto the front
extension of the right front wheel house panel (Fig.
14).
KJVEHICLE THEFT SECURITY 8Q - 17
SIREN (Continued)

(2) Install and tighten the two screws that secure
the alarm siren module to the front extension of the
right front wheel house panel. Tighten the screws to
6 N´m (50 in. lbs.).
(3) Reconnect the headlamp and dash wire harness
connector for the alarm siren module to the module
connector receptacle.
(4) Reconnect the battery negative cable.
NOTE: If the alarm siren module has been replaced
with a new unit, the new unit MUST be configured
in the Intrusion Transceiver Module (ITM) before the
Vehicle Theft Security System can operate as
designed. The use of a DRBIIITscan tool is required
to configure the alarm siren module settings in the
ITM. Refer to the appropriate diagnostic informa-
tion.
TRANSPONDER KEY
DESCRIPTION
Each ignition key used in the Sentry Key Immobi-
lizer System (SKIS) has an integral transponder chip
(Fig. 15). Ignition keys with this feature can be
readily identified by a gray rubber cap molded onto
the head of the key, while conventional ignition keys
have a black molded rubber cap. The transponderchip is concealed beneath the molded rubber cap,
where it is molded within a plastic mount into the
head of the metal key. In addition to being cut to
match the mechanical coding of the ignition lock cyl-
inder, each new Sentry Key has a unique transpon-
der identification code permanently programmed into
it by the manufacturer. The Sentry Key transponder
cannot be adjusted or repaired. If faulty or damaged,
the entire key must be replaced.
OPERATION
When the ignition switch is turned to the On posi-
tion, the Sentry Key Immobilizer Module (SKIM)
communicates through its antenna with the Sentry
Key transponder using a Radio Frequency (RF) sig-
nal. The SKIM then listens for a RF response from
the transponder through the same antenna. The Sen-
try Key transponder chip is within the range of the
SKIM transceiver antenna ring when it is inserted
into the ignition lock cylinder. The SKIM determines
whether a valid key is present in the ignition lock
cylinder based upon the response from the transpon-
der. If a valid key is detected, that fact is communi-
cated by the SKIM to the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus, and the PCM allows the
engine to continue running. If the PCM receives an
invalid key message, or receives no message from the
SKIM over the PCI data bus, the engine will be dis-
abled after about two seconds of operation. The Elec-
troMechanical Instrument Cluster (EMIC) will also
respond to the invalid key message on the PCI data
bus by flashing the SKIS indicator on and off.
Fig. 14 Siren Remove/Install
1 - SCREW (2)
2 - WIRE HARNESS CONNECTOR
3 - SIREN
Fig. 15 Sentry Key Immobilizer Transponder
1 - MOLDED CAP
2 - TRANSPONDER CHIP
3 - MOLDED CAP REMOVED
4 - TRANSPONDER KEY
8Q - 18 VEHICLE THEFT SECURITYKJ
SIREN (Continued)

Each Sentry Key has a unique transponder identi-
fication code permanently programmed into it by the
manufacturer. Likewise, the SKIM has a unique
Secret Key code programmed into it by the manufac-
turer. When a Sentry Key is programmed into the
memory of the SKIM, the SKIM stores the transpon-
der identification code from the Sentry Key, and the
Sentry Key learns the Secret Key code from the
SKIM. Once the Sentry Key learns the Secret Key
code of the SKIM, it is permanently stored in the
memory of the transponder. Therefore, once a Sentry
Key has been programmed to a particular vehicle, it
cannot be used on any other vehicle. (Refer to 8 -ELECTRICAL/VEHICLE THEFT SECURITY -
STANDARD PROCEDURE - TRANSPONDER PRO-
GRAMMING).
The SKIS performs a self-test each time the igni-
tion switch is turned to the On position, and will
store key-related fault information in the form of
Diagnostic Trouble Codes (DTC's) in SKIM memory if
a Sentry Key transponder problem is detected. The
Sentry Key transponder chip can be diagnosed, and
any stored DTC's can be retrieved using a DRBIIIt
scan tool. Refer to the appropriate diagnostic
information.
KJVEHICLE THEFT SECURITY 8Q - 19
TRANSPONDER KEY (Continued)

An electrically operated intermittent front wiper
and washer system is standard factory-installed
safety equipment on this model (Fig. 1). The front
wiper and washer system includes the following
major components, which are described in further
detail elsewhere in this service information:
²Body Control Module- The Body Control
Module (BCM) is located on the Junction Block (JB)
under the driver side outboard end of the instrument
panel. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/BODY CONTROL MODULE
- DESCRIPTION).
²Front Check Valve- The front washer system
check valve is integral to the wye fitting located in
the washer plumbing between the cowl plenum
washer hose and the front washer nozzles, and is
concealed beneath the cowl plenum cover/grille panel
at the base of the windshield.
²Front Washer Nozzle- Two fluidic front
washer nozzles are secured with integral snap fea-
tures to dedicated openings in the cowl plenum cover/
grille panel located near the base of the windshield.
²Front Washer Plumbing- The plumbing for
the front washer system consists of rubber hoses and
molded plastic fittings. The plumbing is routed along
the right side of the engine compartment from the
washer reservoir, and through the dash panel into
the cowl plenum to the front washer nozzle fittings
beneath the cowl plenum cover/grille panel.
²Front Wiper Arm- The two front wiper arms
are secured with nuts to the threaded studs on the
ends of the two wiper pivot shafts, which extend
through the cowl plenum cover/grille panel located
near the base of the windshield.
²Front Wiper Blade- The two front wiper
blades are secured to the two front wiper arms with
an integral latch, and are parked on the glass near
the bottom of the windshield when the front wiper
system is not in operation.
²Front Wiper Module- The front wiper pivot
shafts are the only visible components of the front
wiper module. The remainder of the module is con-
cealed within the cowl plenum area beneath the cowl
plenum cover/grille panel. The front wiper module
includes the wiper module bracket, four rubber-iso-
lated wiper module mounts, the front wiper motor,
the wiper motor crank arm, the two wiper drive
links, and the two front wiper pivots.
²Multi-Function Switch- The multi-function
switch is located on the top of the steering column,
just below the steering wheel. The multi-function
switch includes a left (lighting) control stalk and a
right (wiper) control stalk. The right control stalk is
dedicated to providing all of the driver controls for
both the front and rear wiper systems. (Refer to 8 -ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/
MULTI-FUNCTION SWITCH - DESCRIPTION).
²Washer Fluid Level Switch- The washer fluid
level switch is located in a dedicated hole near the
center of the rearward facing surface of the washer
reservoir, behind the right front wheel house splash
shield.
²Washer Pump/Motor- The reversible electric
washer pump/motor unit is located in a dedicated
hole on the lower outboard side of the washer reser-
voir, behind the right front wheel house splash
shield. This single reversible washer pump/motor
provides washer fluid to either the front or rear
washer system plumbing, depending upon the direc-
tion of the pump motor rotation.
²Washer Reservoir- The washer reservoir is
concealed behind the right front wheel house splash
shield ahead of the right front wheel. The washer
reservoir filler neck is the only visible portion of the
reservoir, and it is accessed from the right front cor-
ner of the engine compartment.
²Wiper High-Low Relay- The wiper high-low
relay is an International Standards Organization
(ISO) micro relay located in the Power Distribution
Center (PDC) in the engine compartment near the
battery.
²Wiper On-Off Relay- The wiper on-off relay is
an International Standards Organization (ISO) micro
relay located in the Power Distribution Center (PDC)
in the engine compartment near the battery.
Hard wired circuitry connects the front wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the front wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATING MODES The components of the front
wiper and washer system are designed to work in
concert to provide the following operating modes:
²Continuous Wipe Mode- The control knob on
the right (wiper) control stalk of the multi-function
switch has two continuous wipe positions, Low and
High. When selected, these switch positions will
cause the two-speed front wiper motor to operate in a
continuous low or high speed cycle.
KJFRONT WIPERS/WASHERS 8R - 3
FRONT WIPERS/WASHERS (Continued)

FRONT WASHER HOSES/
TUBES
DESCRIPTION
The front washer plumbing consists of a small
diameter rubber hose that is routed from the barbed
outlet nipple of the reversible electric washer pump/
motor unit on the washer reservoir through a trough
molded into the reservoir forward of the washer
pump and along the reservoir filler neck into the
engine compartment (Fig. 5). Within the engine com-
partment, the front washer hose is routed side by
side with the engine compartment rear washer hose
along the top of the right front fender wheel house to
the dash panel. Molded plastic routing clips secure
the hoses to the headlamp and dash wire harness in
the engine compartment (Fig. 6).
The front washer hose is connected in the engine
compartment to the barbed nipple of a molded plastic
in-line fitting installed through a rubber grommet in
a hole in the right side of the dash plenum panel.
The barbed nipple of the in-line fitting protrudes
through the other side of the rubber grommet into
the cowl plenum area, where the cowl plenum
washer hose joins the front washer hose to the frontcheck valve/wye fitting. The cowl plenum washer
hose is routed through integral routing clips on the
underside of the cowl plenum cover/grille panel to the
molded plastic wye fitting. The cowl plenum washer
hose is connected to one nipple on the wye fitting and
the two washer nozzle hoses are connected to the
other two wye fitting nipples. The washer nozzle
hoses are then routed along the underside of the cowl
plenum cover/grille panel to the two front washer
nozzles.
Washer hose is available for service only as roll
stock, which must then be cut to length. The molded
plastic washer hose fittings cannot be repaired. If
these fittings are faulty or damaged, they must be
replaced.
OPERATION
Washer fluid in the washer reservoir is pressurized
and fed by the washer pump/motor through the front
washer system plumbing and fittings to the two front
washer nozzles. Whenever routing the washer hose
or a wire harness containing a washer hose, it must
be routed away from hot, sharp, or moving parts;
and, sharp bends that might pinch the hose must be
avoided.
Fig. 5 Reservoir Washer Hose
1 - WASHER RESERVOIR
2 - RIGHT FRONT WHEEL HOUSE
3 - WASHER PUMP
4 - FRONT WASHER HOSE
5 - RESERVOIR REAR WASHER HOSE
6 - WASHER FLUID LEVEL SWITCH
Fig. 6 Engine Compartment Washer Hose
1 - RESERVOIR FILLER CAP
2 - ROUTING CLIP (3)
3 - ROUTING CLIP (1)
4 - FRONT WASHER HOSE
5 - IN-LINE HOSE FITTING
6 - PLENUM PANEL GROMMET
7 - DASH PANEL GROMMET
8 - REAR WASHER HEADLINER HOSE
8R - 10 FRONT WIPERS/WASHERSKJ

FRONT WASHER NOZZLE
DESCRIPTION
The two front washer nozzles have integral snap
features and an anti-rotation tab that secure them in
dedicated holes in the cowl plenum cover/grille panel
located near the base of the windshield (Fig. 7). The
domed upper surface of the washer nozzle is visible
on the top of the plenum cover/grille panel, and the
nozzle orifice is oriented towards the windshield
glass. The washer plumbing fittings for the washer
nozzles are concealed beneath the cowl plenum cover/
grille panel. These fluidic washer nozzles are con-
structed of molded plastic. The cowl plenum cover/
grille panel must be removed from the vehicle to
access the nozzles for service. The washer nozzles
cannot be adjusted or repaired. If faulty or damaged,
they must be replaced.
OPERATION
The two front washer nozzles are designed to dis-
pense washer fluid into the wiper pattern area on the
outside of the windshield glass. Pressurized washer
fluid is fed to each nozzle from the washer reservoir
by the washer pump/motor unit through a single
hose, which is attached to a barbed nipple on each
front washer nozzle below the cowl plenum cover/
grille panel. The washer nozzles incorporate a fluidic
design, which causes the nozzle to emit the pressur-
ized washer fluid as an oscillating stream to more
effectively cover a larger area of the glass area to be
cleaned.
REMOVAL
(1) Unlatch and open the hood.
(2) Remove both front wiper arms from the wiper
pivots. (Refer to 8 - ELECTRICAL/WIPERS/WASH-
ERS/FRONT WIPER ARM - REMOVAL).
(3) Remove the cowl plenum cover/grille panel
from over the cowl plenum. (Refer to 23 - BODY/EX-
TERIOR/COWL GRILLE - REMOVAL).
(4) From the underside of the cowl plenum cover/
grille panel, disconnect the washer nozzle hose from
the barbed nipple of the front washer nozzle (Fig. 8).
(5)
From the underside of the cowl grille cover,
release the integral snap features of the front washer
nozzle and push the nozzle out through the mounting
hole toward the top side of the cowl plenum cover/grille
panel.
(6) Remove the front washer nozzle from the top of
the cowl plenum cover/grille panel.
INSTALLATION
(1) From the top of the cowl plenum cover/grille
panel, position the nipple end of the front washer
nozzle through the mounting hole and engage the
anti-rotation tab of the nipple into the anti-rotation
notch in the mounting hole.
(2) Push firmly and evenly on the top of the front
washer nozzle until the integral snap features lock
into place on the underside of the cowl plenum cover/
grille panel.
(3) From the underside of the cowl grille cover,
reconnect the washer hose to the barbed nipple of the
front washer nozzle (Fig. 8).
(4) Reinstall the washer hose for the front washer
nozzle into its routing clips on the underside of the
cowl plenum cover/grille panel.
Fig. 7 Front Washer Nozzle
1 - NIPPLE
2 - ANTI-ROTATION TAB
3 - FRONT WASHER NOZZLE
4 - ORIFICE
5 - LATCH (2)
Fig. 8 Front Washer Nozzle Remove/Install
1 - COWL GRILLE COVER (UNDERSIDE)
2 - FRONT WASHER NOZZLE
3 - WASHER NOZZLE HOSE
KJFRONT WIPERS/WASHERS 8R - 11

(5) Reinstall the cowl plenum cover/grille panel
over the cowl plenum. (Refer to 23 - BODY/EXTERI-
OR/COWL GRILLE - INSTALLATION).
(6) Reinstall both front wiper arms onto the wiper
pivots. (Refer to 8 - ELECTRICAL/FRONT WIPERS/
WASHERS/FRONT WIPER ARM - INSTALLATION).
(7) Close and latch the hood.
FRONT WIPER ARM
DESCRIPTION
The front wiper arms are the rigid members located
between the wiper pivots that protrude from the cowl
plenum cover/grille panel near the base of the wind-
shield and the wiper blades on the windshield glass
(Fig. 9). These wiper arms feature an over-center hinge
that allows easy access to the windshield glass for
cleaning. The wiper arm has a die cast metal pivot end
with a large tapered mounting hole at one end. A
molded black plastic cap fits over the wiper arm retain-
ing nut to conceal the nut and this mounting hole fol-
lowing wiper arm installation. The wide end of a
tapered, stamped steel channel hinges on and is secured
with a hinge pin to the blade end of the wiper arm pivot
end. One end of a long, rigid, stamped steel strap, with
a small hole near its pivot end, is riveted and crimped
within the narrow end of the stamped steel channel.
The tip of the wiper blade end of this strap is bent back
under itself to form a small hook. Concealed within the
stamped steel channel, one end of a long spring is
engaged with a wire hook on the underside of the diecast pivot end, while the other end of the spring is
hooked through the small hole in the steel strap. The
entire wiper arm has a satin black finish applied to all
of its visible surfaces.
A wiper arm cannot be adjusted or repaired. If
damaged or faulty, the entire wiper arm unit must be
replaced.
OPERATION
The front wiper arms are designed to mechanically
transmit the motion from the wiper pivots to the wiper
blades. The wiper arm must be properly indexed to the
wiper pivot in order to maintain the proper wiper blade
travel on the glass. The tapered mounting hole in the
wiper arm pivot end interlocks with the serrations on
the tapered outer circumference of the wiper pivot shaft,
allowing positive engagement and finite adjustment of
this connection. The mounting nut locks the wiper arm
to the threaded stud of the wiper pivot shaft. The
spring-loaded wiper arm hinge controls the down-force
applied through the tip of the wiper arm to the wiper
blade on the glass. The hook formation on the tip of the
wiper arm provides a cradle for securing and latching
the wiper blade pivot block to the wiper arm.
REMOVAL
(1) Lift the front wiper arm to its over-center posi-
tion to hold the wiper blade off of the glass and
relieve the spring tension on the wiper arm to wiper
pivot shaft connection.
(2) Carefully pry the plastic nut cap off of the
pivot end of the wiper arm (Fig. 10).
(3) Remove the nut that secures the wiper arm to
the wiper pivot shaft.
Fig. 9 Front Wiper Arm
1 - HOOK
2 - STRAP
3 - CHANNEL
4 - PIVOT END
5 - PIVOT HOLE
6 - HINGE PIN
7 - TENSION SPRING
Fig. 10 Front Wiper Arm Remove/Install
1 - FRONT WIPER BLADE & ARM (2)
2 - CAP (2)
3 - NUT (2)
4 - PIVOT SHAFT (2)
5 - T-SHAPED ALIGNMENT MARK (2)
8R - 12 FRONT WIPERS/WASHERSKJ
FRONT WASHER NOZZLE (Continued)