audio JEEP LIBERTY 2002 KJ / 1.G Owner's Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: LIBERTY, Model: JEEP LIBERTY 2002 KJ / 1.GPages: 1803, PDF Size: 62.3 MB
Page 753 of 1803
CIRCUIT FUNCTION
U OPEN
V SPEED CONTROL, WIPER/
WASHER
W OPEN
X AUDIO SYSTEMS
Y OPEN
Z GROUNDS
DESCRIPTION - SECTION IDENTIFICATION AND
INFORMATION
The wiring diagrams are grouped into individual
sections. If a component is most likely found in a par-
ticular group, it will be shown complete (all wires,
connectors, and pins) within that group. For exam-
ple, the Auto Shutdown Relay is most likely to be
found in Group 30, so it is shown there complete. It
can, however, be shown partially in another group if
it contains some associated wiring.
Splice diagrams in Section 8W-70 show the entire
splice and provide references to other sections the
splices serves. Section 8W-70 only contains splice dia-
grams that are not shown in their entirety some-
where else in the wiring diagrams.
Section 8W-80 shows each connector and the cir-
cuits involved with that connector. The connectors
are identified using the name/number on the dia-
gram pages.
WIRING SECTION CHART
GROUP TOPIC
8Wa-01 thru
8W-09General information and Diagram
Overview
8Wa-10 thru
8W-19Main Sources of Power and
Vehicle Grounding
8Wa-20 thru
8W-29Starting and Charging
8Wa-30 thru
8W-39Powertrain/Drivetrain Systems
8Wa-40 thru
8W-49Body Electrical items and A/C
8Wa-50 thru
8W-59Exterior Lighting, Wipers and
Trailer Tow
8Wa-60 thru
8W-69Power Accessories
8Wa-70 Splice Information
8Wa-80 Connector Pin Outs
8Wa-91 Connector, Ground and Splice
Locations
DESCRIPTION - CONNECTOR, GROUND AND
SPLICE INFORMATION
CAUTION: Not all connectors are serviced. Some
connectors are serviced only with a harness. A typ-
ical example might be the Supplemental Restraint
System connectors. Always check parts availability
before attempting a repair.
IDENTIFICATION
In-line connectors are identified by a number, as
follows:
²In-line connectors located in the engine compart-
ment are C100 series numbers
²In-line connectors located in the Instrument
Panel area are C200 series numbers.
²In-line connectors located in the body are C300
series numbers.
²Jumper harness connectors are C400 series
numbers.
²Grounds and ground connectors are identified
with a ªGº and follow the same series numbering as
the in-line connectors.
²Splices are identified with an ªSº and follow the
same series numbering as the in-line connectors.
²Component connectors are identified by the com-
ponent name instead of a number. Multiple connec-
tors on a component use a C1, C2, etc. identifier.
LOCATIONS
Section 8W-91 contains connector/ground/splice
location illustrations. The illustrations contain the
connector name (or number)/ground number/splice
number and component identification. Connector/
ground/splice location charts in section 8W-91 refer-
ence the figure numbers of the illustrations.
The abbreviation T/O is used in the component
location section to indicate a point in which the wir-
ing harness branches out to a component. The abbre-
viation N/S means Not Shown in the illustrations
WARNINGS - GENERAL
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING:: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.
8Wa - 01 - 6 8W-01 WIRING DIAGRAM INFORMATIONKJ
WIRING DIAGRAM INFORMATION (Continued)
Page 968 of 1803
8W-47 AUDIO SYSTEM
Component Page
Antenna.......................... 8Wa-47-2
Antenna Module.................... 8Wa-47-2
Body Control Module................ 8Wa-47-9
Cd Changer........................ 8Wa-47-5
Clockspring........................ 8Wa-47-9
Diagnostic Junction Port............ 8Wa-47-2, 9
Fuse 18........................... 8Wa-47-6
Fuse 20........................... 8Wa-47-2
Fuse 32........................... 8Wa-47-2
Fuse 34........................... 8Wa-47-2
G200............................. 8Wa-47-7
G301............................. 8Wa-47-6Component Page
Instrument Cluster.................. 8Wa-47-2
Junction Block.................... 8Wa-47-2, 6
Left Front Door Speaker.......... 8Wa-47-3, 7, 8
Left Instrument Panel Speaker....... 8Wa-47-3, 7
Left Rear Door Speaker............. 8Wa-47-4, 8
Left Remote Radio Switch............. 8Wa-47-9
Radio............... 8Wa-47-2, 3, 4, 5, 6, 7, 8, 9
Radio Choke................... 8Wa-47-2, 6, 7
Right Front Door Speaker......... 8Wa-47-3, 7, 8
Right Instrument Panel Speaker...... 8Wa-47-3, 7
Right Rear Door Speaker........... 8Wa-47-4, 8
Right Remote Radio Switch............ 8Wa-47-9
KJ8W-47 AUDIO SYSTEM8Wa-47-1
Page 1103 of 1803
CAMSHAFT POSITION SENSOR (DIESEL)-3WAY
CAV CIRCUIT FUNCTION
1 K944 20BK/LB CAMSHAFT POSITION SENSOR GROUND
2 K44 20TN/YL CAMSHAFT POSITION SENSOR SIGNAL
3 A142 14DG/OR AUTO SHUT DOWN RELAY OUTPUT
CAPACITOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 A142 14DG/OR AUTO SHUT DOWN RELAY OUTPUT
2 Z55 14BK/WT GROUND
CARGO LAMP (EXCEPT BASE) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 M1 20PK FUSED B(+)
2 M3 20PK/DB REAR COURTESY LAMP CONTROL
3 M2 20YL COURTESY LAMP DRIVER
CD CHANGER - GREEN 12 WAY
CAV CIRCUIT FUNCTION
1 X41 20WT/DG AUDIO OUT LEFT
2- -
3- -
4 Z17 20BK GROUND
5 X112 20RD IGNITION SWITCH OUTPUT
6 X160 20YL B(+)
7 X40 20WT/RD AUDIO OUT RIGHT
8 Z30 20WT/BK GROUND
9- -
10 - -
11 Z9 20BK/DB GROUND
12 D25 20YL/VT PCI BUS
8Wa - 80 - 48 8W-80 CONNECTOR PIN-OUTSKJ
Page 1140 of 1803
RADIO C2 - 10 WAY
CAV CIRCUIT FUNCTION
1 X40 20WT/RD AUDIO OUT RIGHT
2 Z30 20WT/BK GROUND
3 Z9 20BK/DB GROUND
4 D25 20YL/VT PCI BUS
5 X112 20RD IGNITION SWITCH OUTPUT
6 X41 20WT/DG AUDIO OUT LEFT
7 Z17 20BK GROUND
8- -
9- -
10 X160 20YL B(+)
RADIO C3-2WAY
CAV CIRCUIT FUNCTION
1 X30 BK RADIO ANTENNA CORE
2 X31 BK RADIO ANTENNA SHIELD
RADIO CHOKE (PREMIUM) - GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 F60 16DG/RD FUSED B(+)
2 X13 16BK/RD RADIO CHOKE OUTPUT
3 X16 18LG ANTENNA RELAY OUTPUT
4 Z140 16BK/LG GROUND
REAR POWER OUTLET - RED 3 WAY
CAV CIRCUIT FUNCTION
1 F41 16PK/VT FUSED B(+)
2- -
3 Z151 16BK/WT GROUND
KJ8W-80 CONNECTOR PIN-OUTS8Wa-80-85
Page 1614 of 1803
(1) Open the glove box.
(2) Remove the two striker screws and remove the
latch striker.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, SEAT BELT TENSIONER, OR INSTRU-
MENT PANEL COMPONENT DIAGNOSIS OR SER-
VICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO
MINUTES FOR THE AIRBAG SYSTEM CAPACITOR
TO DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Install the striker and install the two screws.
(2) Loosen the screws to adjust if necessary.
INSTRUMENT PANEL
ASSEMBLY
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.(1) Disconnect and isolate the battery negative
cable.
(2) Remove the instrument panel top cover. (Refer
to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - REMOVAL)
(3) Remove the speakers.
(4) Remove the floor console. (Refer to 23 - BODY/
INTERIOR/FLOOR CONSOLE - REMOVAL)
(5) Remove the radio. (Refer to 8 - ELECTRICAL/
AUDIO/RADIO - REMOVAL)
(6) Remove the four nuts and remove the center
support bracket. (Fig. 6)
(7) Remove the steering column. (Refer to 19 -
STEERING/COLUMN - REMOVAL)
(8) Remove the drivers side cowl trim cover. (Refer
to 23 - BODY/INTERIOR/COWL TRIM COVER -
REMOVAL)
(9) Disconnect the wire harness connector behind
the drivers side cowl trim cover.
(10) Disconnect the green and light blue wire har-
ness bulk connectors at the junction block. (Fig. 1)
(11) Disconnect the electrical connector at the
inner side of the pedal support bracket. (Fig. 2)
(12) Remove the two bolts at the front of the pedal
support bracket. (Fig. 2)
(13) Remove the two bolts from the bottom side of
the pedal support bracket. (Fig. 2)
Fig. 1 JUNCTION BLOCK CONNECTORS
1 - ELECTRICAL CONNECTOR
2 - ELECTRICAL CONNECTOR
3 - PEDAL SUPPORT BRACKET
4 - JUNCTION BLOCK
KJINSTRUMENT PANEL 23 - 149
GLOVE BOX LATCH STRIKER (Continued)
Page 1617 of 1803
(8) Install the two roll down bracket bolts at the
right cowl side panel and tighten to 54 N´m (40 ft.
lbs.).
(9) Install the HVAC mounting bolt at the lower
outside corner of the glove box opening and tighten
to 6 N´m (55 in. lbs.).
(10) Install the HVAC mounting bolt above the
glove box striker.
(11) Install the passenger side trim bezel. (Refer to
23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL PASSENGER SIDE BEZEL - INSTALLA-
TION)
(12) Install the passenger side cowl trim cover.
(Refer to 23 - BODY/INTERIOR/COWL TRIM
COVER - INSTALLATION)
(13) Install the glove box. (Refer to 23 - BODY/IN-
STRUMENT PANEL/GLOVE BOX - INSTALLA-
TION)
NOTE: Do not push or pull bracket. Tighten at the
rest position.
(14) Install the two roll down bracket bolts at the
drivers cowl side panel and tighten to 54 N´m (40 ft.
lbs.).
(15) Install the two bolts at the bottom side of the
pedal support bracket.
(16) Install the two bolts at the front of the pedal
support bracket.
(17) Connect the electrical connector at the inner
side of the pedal support bracket.
(18) Connect the wiring harness electrical connec-
tors at the junction block.
(19) Connect the wire harness electrical connector
behind the drivers side cowl trim cover.
(20) Install the left cowl trim cover. (Refer to 23 -
BODY/INTERIOR/COWL TRIM COVER - INSTAL-
LATION)
(21) Install the steering column. (Refer to 19 -
STEERING/COLUMN - INSTALLATION)
(22) Install the two HVAC mounting bolts behind
the center trim.
(23) Install the ground strap and bolt and connect
the restraint module electrical connector.
(24) Install the center support bracket and hold it
tight against the instrument panel.
(25) Tighten the lower nuts to 23 N´m (17 ft. lbs.).
(26) Tighten the upper bracket nuts to 23 N´m (17
ft. lbs.).
(27) Install the radio. (Refer to 8 - ELECTRICAL/
AUDIO/RADIO - INSTALLATION)
(28) Install the floor console. (Refer to 23 - BODY/
INTERIOR/FLOOR CONSOLE - INSTALLATION)
(29) Install the speakers.
(30) Install the instrument panel top cover. (Refer
to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - INSTALLATION)(31) Reconnect the battery ground cable.
INSTRUMENT PANEL TOP
COVER
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, SEAT BELT TENSIONER, OR INSTRU-
MENT PANEL COMPONENT DIAGNOSIS OR SER-
VICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO
MINUTES FOR THE AIRBAG SYSTEM CAPACITOR
TO DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Remove the a-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM AND GRAB HANDLE -
REMOVAL)
(2) Using a trim stick C-4755 or equivalent,
release the attachment clips and remove the top
cover. (Fig. 7)
Fig. 7 INSTRUMENT PANEL COVERS
1 - SIDE COVER
2 - INSTRUMENT PANEL ASSEMBLY
3 - TOP COVER
23 - 152 INSTRUMENT PANELKJ
INSTRUMENT PANEL ASSEMBLY (Continued)
Page 1741 of 1803
ANTENNA BODY & CABLE - OPERATION . . . 8A-5
ANTENNA BODY & CABLE - REMOVAL.....8A-6
ANTENNA BODY AND CABLE -
DIAGNOSIS AND TESTING..............8A-5
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL..................8A-8
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL..................8A-7
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER.......................8E-10
ANTILOCK BRAKE - REMOVAL,
CONTROLLER.......................8E-10
ANTILOCK BRAKING SYSTEM -
DIAGNOSIS AND TESTING..............5-33
A-PILLAR SEAL - INSTALLATION.......23-185
A-PILLAR SEAL - REMOVAL...........23-185
A-PILLAR TRIM AND GRAB HANDLE -
INSTALLATION......................23-156
A-PILLAR TRIM AND GRAB HANDLE -
REMOVAL.........................23-156
A-PILLAR WEATHERSTRIP/RETAINER -
INSTALLATION, WINDSHIELD..........23-187
A-PILLAR WEATHERSTRIP/RETAINER -
REMOVAL, WINDSHIELD..............23-186
APPLICATION TABLE, SPECIFICATIONS -
A/C ................................24-9
AREA LEAKS - DIAGNOSIS AND
TESTING, REAR SEAL..................9-61
ARM - DESCRIPTION, FRONT WIPER.....8R-12
ARM - DESCRIPTION, LOWER CONTROL . . . 2-21
ARM - DESCRIPTION, REAR WIPER......8R-37
ARM - DESCRIPTION, ROCKER......9-29,9-37
ARM - INSTALLATION, FRONT WIPER....8R-13
ARM - INSTALLATION, LOWER CONTROL . . 2-10,
2-21
ARM - INSTALLATION, REAR WIPER.....8R-38
ARM - INSTALLATION, ROCKER..........9-37
ARM - INSTALLATION, UPPER CONTROL . . . 2-21
ARM - OPERATION, FRONT WIPER......8R-12
ARM - OPERATION, LOWER CONTROL.....2-21
ARM - OPERATION, REAR WIPER.......8R-38
ARM - REMOVAL, FRONT WIPER........8R-12
ARM - REMOVAL, LOWER CONTROL . . 2-10,2-21
ARM - REMOVAL, REAR WIPER.........8R-38
ARM - REMOVAL, ROCKER..............9-37
ARM - REMOVAL, UPPER CONTROL......2-20
ARM, BUSHINGS, AND BALL JOINT -
DESCRIPTION, UPPER SUSPENSION......2-20
ARM, BUSHINGS, AND BALL JOINT -
OPERATION, UPPER SUSPENSION........2-20
ARM PARK RAMP - INSTALLATION,
WIPER.............................8R-43
ARM PARK RAMP - REMOVAL, WIPER . . . 8R-43
ASD AND FUEL PUMP RELAYS -
DIAGNOSIS AND TESTING...............8I-4
ASD SENSE - PCM INPUT - OPERATION....8I-4
ASH RECEIVER LAMP BULB -
INSTALLATION.......................8L-71
ASH RECEIVER LAMP BULB - REMOVAL . . 8L-71
ASH RECEIVER LAMP UNIT -
INSTALLATION.......................8L-72
ASH RECEIVER LAMP UNIT - REMOVAL . . 8L-72
ASSEMBLY - ASSEMBLY, INPUT CLUTCH . 21-138
ASSEMBLY - DESCRIPTION, INPUT
CLUTCH...........................21-133
ASSEMBLY - DESCRIPTION,
TRANSMISSION SOLENOID/TRS........21-169
ASSEMBLY - DISASSEMBLY, INPUT
CLUTCH...........................21-135
ASSEMBLY - INSTALLATION.........8W-97-11
ASSEMBLY - INSTALLATION, GUIDE.....23-179
ASSEMBLY - INSTALLATION,
INSTRUMENT PANEL.................23-151
ASSEMBLY - INSTALLATION, MODULE . . . 23-181
ASSEMBLY - INSTALLATION,
TRANSMISSION SOLENOID/TRS........21-170
ASSEMBLY - OPERATION, INPUT
CLUTCH...........................21-135
ASSEMBLY - OPERATION,
TRANSMISSION SOLENOID/TRS........21-169
ASSEMBLY - POWER DISTRIBUTION
CENTER ASSEMBLY
...............8W-97-10
ASSEMBLY - REMOVAL, GUIDE
........23-179
ASSEMBLY - REMOVAL, INSTRUMENT
PANEL
............................23-149
ASSEMBLY - REMOVAL, MODULE
......23-181
ASSEMBLY - REMOVAL, TRANSMISSION
SOLENOID/TRS
.....................21-170ASSEMBLY, 4C RETAINER/BULKHEAD....21-123
ASSEMBLY, ASSEMBLY - POWER
DISTRIBUTION CENTER............8W-97-10
ASSEMBLY, DIAGNOSIS AND TESTING....21-90
ASSEMBLY, DIFFERENTIAL.........3-105,3-41
ASSEMBLY, DIFFERENTIAL - TRAC-LOK . . . 3-109,
3-77
ASSEMBLY, DISC BRAKE CALIPERS.......5-16
ASSEMBLY, HVAC HOUSING............24-34
ASSEMBLY, INPUT CLUTCH ASSEMBLY . . 21-138
ASSEMBLY, INSTRUMENT CLUSTER......8J-10
ASSEMBLY, LOW/REVERSE CLUTCH.....21-146
ASSEMBLY, MANUAL - NV1500.........21-13
ASSEMBLY, MANUAL - NV3550.........21-48
ASSEMBLY, OIL PUMP.................9-67
ASSEMBLY, OIL PUMP...............21-151
ASSEMBLY, PLANETARY GEARTRAIN....21-160
ASSEMBLY, SINGLE CARDAN
UNIVERSAL JOINTS....................3-9
ASSEMBLY, TRANSFER CASE - NV231 . . . 21-194
ASSEMBLY, TRANSFER CASE - NV242 . . . 21-230
ASSEMBLY, VALVE BODY.............21-176
ASSEMBLY, WHEEL CYLINDERS..........5-29
ASSEMBLY WINDOW DEFOGGER
FUNCTION - DIAGNOSIS AND TESTING,
REAR HVAC CONTROL.................8G-9
ASSIST HANDLE - INSTALLATION.......23-157
ASSIST HANDLE - REMOVAL............23-157
AUDIO - DESCRIPTION.................8A-1
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO - OPERATION...................8A-1
AUTOMATIC TRANSMISSION - 45RFE -
DESCRIPTION.......................21-76
AUTOMATIC TRANSMISSION - 45RFE -
OPERATION.........................21-77
AUTOMATIC TRANSMISSION -
DIAGNOSIS AND TESTING.............21-77
AUTOMATIC TRANSMISSION FLUID -
DESCRIPTION.........................0-2
AUTOMATIC TRANSMISSION FLUID -
OPERATION...........................0-4
AXLE - 186FIA - ADJUSTMENTS, FRONT . . . 3-25
AXLE - 186FIA - DESCRIPTION, FRONT....3-19
AXLE - 186FIA - INSTALLATION, FRONT....3-24
AXLE - 186FIA - OPERATION, FRONT......3-19
AXLE - 186FIA - REMOVAL, FRONT.......3-24
AXLE - 198RBI - DESCRIPTION, REAR.....3-49
AXLE - 198RBI - INSTALLATION, REAR....3-54
AXLE - 198RBI - OPERATION, REAR.......3-49
AXLE - 198RBI - REMOVAL, REAR........3-54
AXLE - 8 1/4 - ADJUSTMENTS, REAR.....3-92
AXLE - 8 1/4 - DESCRIPTION, REAR......3-86
AXLE - 8 1/4 - INSTALLATION, REAR......3-91
AXLE - 8 1/4 - OPERATION, REAR........3-86
AXLE - 8 1/4 - REMOVAL, REAR..........3-91
AXLE - DESCRIPTION...................0-2
AXLE - DIAGNOSIS AND TESTING....3-20,3-51,
3-88
AXLE - INSTALLATION, 198 RBI..........5-28
AXLE - INSTALLATION, 8 1/4............5-28
AXLE - REMOVAL, 198 RBI..............5-27
AXLE - REMOVAL, 8 1/4................5-27
AXLE - SPECIFICATIONS, FRONT.........3-33
AXLE - SPECIFICATIONS, REAR..........3-62
AXLE BEARINGS - INSTALLATION....3-102,3-38
AXLE BEARINGS - REMOVAL.......3-102,3-38
AXLE BEARING/SEAL - INSTALLATION.....3-67
AXLE BEARING/SEAL - REMOVAL.........3-66
AXLE SHAFT SEALS - INSTALLATION . 3-102,3-38
AXLE SHAFT SEALS - REMOVAL....3-101,3-37
AXLE SHAFTS - INSTALLATION . . 3-101,3-37,3-65
AXLE SHAFTS - REMOVAL.....3-101,3-37,3-65
AXLE, SPECIAL TOOLS - 8 1/4 ...........3-98
AXLE, SPECIAL TOOLS - FRONT..........3-34
AXLE, SPECIAL TOOLS - REAR...........3-63
AXLE, SPECIFICATIONS - REAR..........3-98
BACK - FRONT - INSTALLATION, SEAT . . . 23-166
BACK - FRONT - REMOVAL, SEAT.......23-166
BACK - REAR - INSTALLATION, SEAT....23-168
BACK - REAR - REMOVAL, SEAT.......23-168
BACK COVER - FRONT - INSTALLATION,
SEAT
.............................23-167
BACK COVER - FRONT - REMOVAL, SEAT
. 23-166
BACK COVER - REAR - INSTALLATION,
SEAT
.............................23-169
BACK COVER - REAR - REMOVAL, SEAT
. 23-169
BACK CUSHION - FRONT -
INSTALLATION, SEAT
.................23-167BACK CUSHION - FRONT - REMOVAL,
SEAT .............................23-167
BACK CUSHION - REAR - INSTALLATION,
SEAT .............................23-170
BACK CUSHION - REAR - REMOVAL,
SEAT .............................23-170
BACK FRAME - REAR - INSTALLATION,
SEAT .............................23-171
BACK FRAME - REAR - REMOVAL, SEAT . 23-171
BACK LATCH / LOCK - INSTALLATION,
FOLDING REAR SEAT................23-170
BACK LATCH / LOCK - REMOVAL,
FOLDING REAR SEAT................23-170
BACK LATCH STRIKER - INSTALLATION,
REAR SEAT........................23-171
BACK LATCH STRIKER - REMOVAL,
REAR SEAT........................23-170
BACK RECLINER - FRONT -
INSTALLATION, SEAT.................23-166
BACK RECLINER - FRONT - REMOVAL,
SEAT .............................23-166
BACKUP LAMP SWITCH - DESCRIPTION . . 8L-15
BACKUP LAMP SWITCH - DIAGNOSIS
AND TESTING.......................8L-15
BACKUP LAMP SWITCH - OPERATION....8L-15
BAFFLE SEAL - INSTALLATION,
COWL/PLENUM WINDOW.............23-187
BAFFLE SEAL - REMOVAL, COWL/
PLENUM WINDOW..................23-187
BALANCE SHAFT - INSTALLATION........9-74
BALANCE SHAFT - REMOVAL............9-74
BALANCING - STANDARD PROCEDURE,
WHEEL.............................22-4
BALL JOINT - DESCRIPTION, UPPER
SUSPENSION ARM, BUSHINGS..........2-20
BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.............................2-10
BALL JOINT - INSTALLATION, UPPER.....2-20
BALL JOINT - OPERATION, UPPER
SUSPENSION ARM, BUSHINGS..........2-20
BALL JOINT - REMOVAL, UPPER.........2-20
BAR - INSTALLATION, STABILIZER....2-14,2-19
BAR - REMOVAL, STABILIZER.......2-14,2-19
BAR BUSHINGS - INSTALLATION,
STABILIZER...........................2-9
BAR BUSHINGS - REMOVAL, STABILIZER . . . 2-9
BARRELS - INSTALLATION, PANEL
OUTLET............................24-29
BARRELS - REMOVAL, PANEL OUTLET . . . 24-29
BASE - DESCRIPTION, BRAKES...........5-2
BASE - WARNING, BRAKES..............5-2
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-3
BASE BRAKES, SPECIAL TOOLS...........5-7
BASE COAT/CLEAR COAT FINISH -
DESCRIPTION......................23-162
BATTERIES - STANDARD PROCEDURE,
RKE TRANSMITTER...................8N-8
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-8
BATTERY CABLES - DESCRIPTION.......8F-18
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-19
BATTERY CABLES - OPERATION.........8F-18
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY HOLDDOWN - DESCRIPTION....8F-17
BATTERY HOLDDOWN - INSTALLATION . . . 8F-17
BATTERY HOLDDOWN - OPERATION.....8F-17
BATTERY HOLDDOWN - REMOVAL.......8F-17
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-6
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM - SPECIAL TOOLS......8F-7
BATTERY SYSTEM - SPECIFICATIONS......8F-6
BATTERY TEMPERATURE SENSOR -
DESCRIPTION.......................8F-24
BATTERY TEMPERATURE SENSOR -
INSTALLATION
.......................8F-24
BATTERY TEMPERATURE SENSOR -
OPERATION
.........................8F-24
BATTERY TEMPERATURE SENSOR -
REMOVAL
..........................8F-24
BATTERY TRAY - DESCRIPTION
.........8F-21
BATTERY TRAY - INSTALLATION
.........8F-21
2 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
Page 1784 of 1803
Starter2.4L Eng3.7L Eng
STARTER Cont'd
56041436M m .9 159.0056041641AC m 1.8 159.0035 I-
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4~
Use Procedure Explanation 13 with the following tex!.R&IWindshield ...#2.7#Includes Clean Up Old Adhesive as Necessary
5 ~8
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):1
004-09541
1 Cover, Cowl 55155850AB.3 102.002 Pin, Cowl (4) 6501925 1.853 Seal, Cowl 55235927AA.1 16.254 Panel, Dash 55177300AB #7.0 127.00#W/Plenum Panel Removed Deduct 2.05 Panel, Plenum 55176767AC 7.0 270.00
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JEEP LIBERTY 2002
ELECTRICALCont'd2211 racket, Instrument anel9- 12 Bracket, Hush Panel 78 7.60
113 Kit, Radio Bracke~ 5072596M 11.701]lncludes Both Sides14 Bracket, Audio Equipment 5072606M 10.4515 Striker} Glove Box Latch 5072605M 25.4516 Brk! KI!t Passenger Air Bag-See Air Bag System Section11 Latch, ulove BoxSlate Gray WQ54XDVM.1 35.50Taupe WQ54WL8AA.1 24.8518 Module, PassenQer Air Bag-See Air Bag System Section19 Bracket, Lower Steeling Column 5531498TAA 154.0020 Box, GloveSlate Gray WC86XDVAA #.2 219.00Taupe WC86WL8AA #.2 219.00#Includes R&R Glove Box Latch21 Bezel, CenterLimited Model WA96DX9AA.3 92.75Renegade, Sport Model 5072479AA .3 180.0022 Knob, Li9hter 4685536 12.0023 Outlet, Lighter 4793554 11.0024 Ashtray WA97DX9AA 25.0025 SpeakerStandard AiL 56038610AC 43.00Premium AiL 56038594AC 73.0026 Bracket, UpperSt~ring Column 55314992AA 9.85
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~313028
r:l-32I27
8-34 004-09924
2
7
5WIPER SYSTEM
213 I!
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5
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11~~~ ~ 19 ~14 .7
21~h13 4 1822 r:13 IIII ~ L16 15~ 18!Jj,j17~ 'j;--16 ~-" ~24 ~ ~
1~20 004-09923
7lf26--
?7 Cluster Ass~Black 56010151AF m .9 445.00Chrome 56010461AF m .9 454.00llAdditional Palts &/or Dealer Contact Required28 Lens, Cluster (a)Black 4728962AB m 1.0 0.00Chrome 4832731AB m 1.0 46.45la) Included wlCluster Assy29 RadioCode RBP 56038586AD.5 650.00Code RBY 56038583AD.5 0.00Code RBB 56038588AG.5 390.00Code RAD 56038585AD.5 1170.00Code RBK 56038589AH.5 460.00Code RBT 56038584AD.5 0.0030 Changer, CD 82203465 .5 345.00131 Cable, CD Changer 56038596AE 37.7032 Switch, Mirror 56010093AA #.2 22.95#Included in R&R Left Front Door Trim Panel, NotIncluded in R&R Instrument Panel33 Switch;, Climate ControlI wi Nv 55037533AB m .5 80.00wlo NC 55037531AB m .5 62.95134 Knob, Climate Controlll 5069169AA 1.451]As Required
8004-09540
on
6--<:~
#1.1
,-"-;:;;;;;;::~4~10 1
WD851DVAAWD851LSAA
WD581DVAAWD581L8AA
WD591DVAAWD591L8AB5072905AA5072906AA
.6 29.35.6 29.35
.6 43.00.6 43.00
#.2 92.85#.2 92.85#.2 10.00#.2 118.00
Use Procedure Explanations 14 and 28 with the following text.Refinish Dash Panel 1.5Refinish Plenum Panel 1.0
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call 1.800-854-7030 or 8!;8/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.570CH
' 2 004-09922
1 Glass, WindshieldChrysler 55235913AC #2.3 0.00 ...NAGS c DW01449GBN #2.3 958.30 Use Procedure Explanation 14 with the following text.#Includes Clean Up Otd Adhesive as Necessary R&llnstrument Panel.. m #5.02 Spacer, Windshield /4) 55360509AA .35 #tncludes R&I Steering Column & Floor Console3 Mould!ng. Upper W/$ 55235917AB 9.60 NOTE: All Parts in this section are included in R&R4 Moulding. Side WIS R 55360052AB .2 58.85 Instrument Panel unless noted otherwiseL 55360053AB .2 58.85 .
5 Mirror, Rear View 4805332AB .2 19.45 16 Button, Rear View Mirror 55076401 8.25 25-{!:Q7 Moulding, Inr W/S Garnish R 5GM92TL2AC .3 46.35 6-0L 5GM93TL2AC .3 46.3598 Visor, Sun 5Illuminated R UY66TL2AA .2 103.00 I 10 6L UY67TL2AA .2 106.00 ~Non-Illuminated R UY64TL2AA .2 61.95 ~ 6 1L UY65TL2AA .2 63.70 ()\4Clip, Visor R/L 5072343AA 2.60
4 Arm, Wiper R 5666970AAL 5066968AA#Includes R&R Wiper Blade5 Module, Wiper 55155895AA6 Reservoir, Washer 5066867AA#Includes R&I/R&R Air Cleaner Assy7 Cap, Reservoir 5066881AA8 Pump, WasherTo 8-3-01 5066880AAFrom 8-3-01 5018129ACGrommet Pump 5011809AA9 Sensor, Fluid Level 4882797Grommet, Sensor 5013755AANozzle, Washer AiL 55155854AB#Included in R&R Cowl Cover
Use Procedure Explanation 14 with the following text.R&IFloorConsole .3
NOTE: All Parts in this section are included in R&R FloorConsole unless noted otherwise.
2
~~~~~~
,~-.- ,-,..1'70 3 Door, Passenger Air Bag-See Air Bag System Section1 16'60 4 Panel, Instrument.116'60Slate Gray..To 6-14-01 WC85XDVAA m #6.5 517.00#.2 24.10 From 6-14-01 WC85XDVAB m#6.5 517.00#.2 26.00 Taupe
To 6-14-01 WC85WL8AA m #6.5 517,0078,35 From 6-14-01 WC85WL8AB m #6.5 517,0078.50 #Includes R&I Steering Column & Floor Console25005 Bracket, Instrument Panel R 5073523AA 39.95, L 5072615AA 30,8588 45 6 Grille, Instrument Panel (4) WC88DX9AA .1 0,00.7 Cover, Instrument Panel531.1100Slate Gray R 5GN55XDVAD .1 10,95, L 5GK19XDVAD .1 17,5094,2005 Taupe R 5GN55WL8AD .1 10.95, L 5GK19WL8AD .1 17,50#.2 10,00 8 Bezel, No.1 Instrument PanelLimted Model WB02DX9AA.2 30,70 004-09544Renegade, Sport ModelSlate Gray WB021DVAA.2 30.70 1 Console, FloorTaupe WB021L8AA.2 30,70 Man Trans9 Bezel, No.2 Instrument Panel Slate GrayLimited Model WB03DX9AA.1 25,45 TaupeRenegade, Sport Model Auto TransSlate Gray WB031DVAA.1 25.45 Slate GrayTaupe WB031 L8AA .1 25.45 Taupe10 Bezel, No.3 Instrument Panel 2 Lid, ConsoleLimited Model WB05DX9AA.1 22.10 Slate Grayi Renegade, Sport Model TaupeISlate Gray WB051DVAA.1 22.10 3 Latch, LidTaupe WB051l8AA.1 22.10 4 Hinge, Lid
Page 1794 of 1803
GROUP TAB LOCATOR
Introduction
0Lubrication & Maintenance
2Suspension
2SSuspension
3Differential & Driveline
5Brakes
5SBrakes
6Clutch
7Cooling
7SCooling
8AAudio
8BChime/Buzzer
8EElectronic Control Modules
8FEngine Systems
8GHeated Systems
8HHorn
8IIgnition Control
8JInstrument Cluster
8LLamps
8LSLamps
8MMessage Systems
8NPower Systems
8ORestraints
8PSpeed Control
8QVehicle Theft Security
8RWipers/Washers
8WWiring
9Engine
9SEngine
11Exhaust System
11SExhaust System
13Frame & Bumpers
14Fuel System
19Steering
21Transmission and Transfer Case
22Tires/Wheels
23Body
24Heating & Air Conditioning
25Emissions Control
Component and System Index
2.4L Gas Component and System Index
Service Manual Comment Forms
NOTE: For New Vehicle Preparation information, see the separate
publication, 81-170-00003.
NOTE: Group names with the suffix(S(indicate groups pertaining to the
the 2.4L Gas Supplement