belt JEEP LIBERTY 2002 KJ / 1.G Workshop Manual

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Page 1776 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual STOP LAMP BULB - INSTALLATION,
CENTER HIGH MOUNTED..............8L-19
STOP LAMP BULB - REMOVAL, CENTER
HIGH MOUNTED.....................8L-18
STOP LAMP UNIT - INSTALLATION,
CENTER HIGH MOUNTED........

STOP LAMP BULB - INSTALLATION,
CENTER HIGH MOUNTED..............8L-19
STOP LAMP BULB - REMOVAL, CENTER
HIGH MOUNTED.....................8L-18
STOP LAMP UNIT - INSTALLATION,
CENTER HIGH MOUNTED..............8L-19
STOP LAMP UNIT - REMOVAL, CENTER
HIGH MOUNTED.....................8L-19
STRUCTURAL COLLAR - INSTALLATION....9-44
STRUCTURAL COLLAR - REMOVAL.......9-44
SURFACE PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET...........9-11
SUSPENSION ARM BUSHING -
INSTALLATION, LOWER.................2-8
SUSPENSION ARM BUSHING -
INSTALLATION, UPPER..................2-8
SUSPENSION ARM BUSHING -
REMOVAL, LOWER.....................2-7
SUSPENSION ARM BUSHING -
REMOVAL, UPPER......................2-7
SUSPENSION, SPECIAL TOOLS - FRONT....2-1
SUSPENSION, SPECIAL TOOLS - REAR.....2-6
SWITCH - DESCRIPTION, BACKUP LAMP . . 8L-15
SWITCH - DESCRIPTION, BRAKE LAMP . . . 8L-16
SWITCH - DESCRIPTION, HAZARD.......8L-28
SWITCH - DESCRIPTION, HEADLAMP
LEVELING..........................8L-37
SWITCH - DESCRIPTION, LAMP BAR.....8L-67
SWITCH - DESCRIPTION, MULTI-
FUNCTION..........................8L-46
SWITCH - DIAGNOSIS AND TESTING,
BACKUP LAMP......................8L-15
SWITCH - DIAGNOSIS AND TESTING,
BRAKE LAMP.......................8L-17
SWITCH - DIAGNOSIS AND TESTING,
HEADLAMP LEVELING.................8L-37
SWITCH - DIAGNOSIS AND TESTING,
MULTI-FUNCTION....................8L-50
SWITCH - INSTALLATION, BRAKE LAMP . . 8L-18
SWITCH - INSTALLATION, HAZARD......8L-30
SWITCH - INSTALLATION, HEADLAMP
LEVELING..........................8L-38
SWITCH - INSTALLATION, LAMP BAR....8L-67
SWITCH - INSTALLATION, MULTI-
FUNCTION..........................8L-53
SWITCH - OPERATION, BACKUP LAMP . . . 8L-15
SWITCH - OPERATION, BRAKE LAMP.....8L-16
SWITCH - OPERATION, HAZARD.........8L-29
SWITCH - OPERATION, HEADLAMP
LEVELING..........................8L-37
SWITCH - OPERATION, MULTI-FUNCTION . 8L-48
SWITCH - REMOVAL, BRAKE LAMP......8L-17
SWITCH - REMOVAL, HAZARD..........8L-29
SWITCH - REMOVAL, HEADLAMP
LEVELING..........................8L-38
SWITCH - REMOVAL, LAMP BAR........8L-67
SWITCH - REMOVAL, MULTI-FUNCTION . . . 8L-53
SYSTEM - DESCRIPTION, EXHAUST.......11-1
SYSTEM - DIAGNOSIS AND TESTING,
EXHAUST............................11-2
SYSTEM - OPERATION, COOLING..........7-2
SYSTEM - REVERSE FLUSHING -
STANDARD PROCEDURE, COOLING.......7-12
SYSTEM - STANDARD PROCEDURE,
DRAINING COOLING...................7-11
SYSTEM - STANDARD PROCEDURE,
REFILLING COOLING...................7-11
SYSTEM 2.4L ENGINE - DESCRIPTION,
COOLING.............................7-1
SYSTEM DIAGNOSIS CHART -
DIAGNOSIS AND TESTING, COOLING.......7-5
SYSTEM LEAKS - DIAGNOSIS AND
TESTING, COOLING.....................7-2
TEMPERATURE SENSOR - DESCRIPTION,
ENGINE COOLANT.....................7-21
TEMPERATURE SENSOR -
INSTALLATION, ENGINE COOLANT........7-22
TEMPERATURE SENSOR - OPERATION,
ENGINE COOLANT.....................7-21
TEMPERATURE SENSOR - REMOVAL,
ENGINE COOLANT.....................7-21TENSIONER & PULLEY - INSTALLATION,
TIMING BELT.........................9-59
TENSIONER & PULLEY - REMOVAL,
TIMING BELT.........................9-59
TEST - DIAGNOSIS AND TESTING,
CYLINDER COMBUSTION PRESSURE
LEAKAGE.............................9-3
TEST - DIAGNOSIS AND TESTING,
CYLINDER COMPRESSION PRESSURE......9-3
TESTING, BACKUP LAMP SWITCH -
DIAGNOSIS.........................8L-15
TESTING, BRAKE LAMP SWITCH -
DIAGNOSIS.........................8L-17
TESTING, COOLING SYSTEM DIAGNOSIS
CHART - DIAGNOSIS....................7-5
TESTING, COOLING SYSTEM LEAKS -
DIAGNOSIS...........................7-2
TESTING, CYLINDER COMBUSTION
PRESSURE LEAKAGE TEST -
DIAGNOSIS...........................9-3
TESTING, CYLINDER COMPRESSION
PRESSURE TEST - DIAGNOSIS............9-3
TESTING, CYLINDER HEAD GASKET -
DIAGNOSIS..........................9-19
TESTING, ENGINE - DIAGNOSIS...........9-5
TESTING, ENGINE DIAGNOSIS -
PERFORMANCE - DIAGNOSIS.............9-5
TESTING, ENGINE MECHANICAL -
DIAGNOSIS...........................9-7
TESTING, ENGINE OIL LEAK
INSPECTION - DIAGNOSIS...............9-4
TESTING, ENGINE OIL PRESSURE
CHECKING - DIAGNOSIS................9-46
TESTING, EXHAUST SYSTEM -
DIAGNOSIS..........................11-2
TESTING, FRONT FOG LAMP RELAY -
DIAGNOSIS.........................8L-23
TESTING, HEADLAMP HIGH BEAM
RELAY - DIAGNOSIS
..................8L-34
TESTING, HEADLAMP LEVELING SWITCH
- DIAGNOSIS
........................8L-37
TESTING, HEADLAMP LOW BEAM RELAY
- DIAGNOSIS
........................8L-40
TESTING, INTAKE MANIFOLD LEAKS -
DIAGNOSIS
..........................9-51
TESTING, LAMP BAR - DIAGNOSIS
......8L-65
TESTING, LAMPS/LIGHTING - EXTERIOR
- DIAGNOSIS
.........................8L-7
TESTING, LASH ADJUSTER (TAPPET)
NOISE DIAGNOSIS - DIAGNOSIS
.........9-28
TESTING, MULTI-FUNCTION SWITCH -
DIAGNOSIS
.........................8L-50
TESTING, ON-BOARD DIAGNOSTICS
(OBD) - DIAGNOSIS
....................7-2
TESTING, PARK LAMP RELAY -
DIAGNOSIS
.........................8L-55
TESTING, PRELIMINARY CHECKS -
DIAGNOSIS
...........................7-2
TESTING, RADIATOR PRESSURE CAP -
DIAGNOSIS
..........................7-25
TESTING, REAR FOG LAMP RELAY -
DIAGNOSIS
.........................8L-57
TESTING, SERPENTINE DRIVE BELT
DIAGNOSIS - DIAGNOSIS
...............7-15
TESTING, TRAILER TOW RELAY -
DIAGNOSIS
.........................8L-62
THREADS - STANDARD PROCEDURE,
REPAIR OF DAMAGED OR WORN
..........9-9
TIMING BELT - INSTALLATION
...........9-56
TIMING BELT - REMOVAL
...............9-55
TIMING BELT COVER(S) - INSTALLATION
. . . 9-53
TIMING BELT COVER(S) - REMOVAL
......9-53
TIMING BELT TENSIONER & PULLEY -
INSTALLATION
........................9-59
TIMING BELT TENSIONER & PULLEY -
REMOVAL
...........................9-59
TIMING, INSTALLATION - BALANCE
SHAFT
..............................9-61TO CYLINDER BORE FITTING -
STANDARD PROCEDURE, PISTON........9-30
TOOLS - 2.4L ENGINE, SPECIAL..........9-17
TOOLS - COOLING, SPECIAL.............7-13
TOOLS - FRONT SUSPENSION, SPECIAL....2-1
TOOLS - REAR SUSPENSION, SPECIAL.....2-6
TORQUE - SPECIFICATIONS.............9-16
TORQUE, SPECIFICATIONS..............7-13
TOW CONNECTOR - INSTALLATION,
TRAILER...........................8L-61
TOW CONNECTOR - REMOVAL, TRAILER . . 8L-61
TOW RELAY - DESCRIPTION, TRAILER....8L-62
TOW RELAY - DIAGNOSIS AND TESTING,
TRAILER...........................8L-62
TOW RELAY - INSTALLATION, TRAILER . . . 8L-63
TOW RELAY - OPERATION, TRAILER.....8L-62
TOW RELAY - REMOVAL, TRAILER.......8L-63
TOW WIRING - DESCRIPTION, TRAILER . . 8L-64
TRAILER TOW CONNECTOR -
INSTALLATION.......................8L-61
TRAILER TOW CONNECTOR - REMOVAL . . 8L-61
TRAILER TOW RELAY - DESCRIPTION....8L-62
TRAILER TOW RELAY - DIAGNOSIS AND
TESTING...........................8L-62
TRAILER TOW RELAY - INSTALLATION . . . 8L-63
TRAILER TOW RELAY - OPERATION......8L-62
TRAILER TOW RELAY - REMOVAL.......8L-63
TRAILER TOW WIRING - DESCRIPTION . . . 8L-64
TRANS COOLER - DESCRIPTION.........7-30
TUBES - STANDARD PROCEDURE,
FLUSHING COOLERS...................7-30
UNIT - ADJUSTMENT, FRONT FOG LAMP . . 8L-25
UNIT - ADJUSTMENT, HEADLAMP.......8L-42
UNIT - INSTALLATION, CENTER HIGH
MOUNTED STOP LAMP................8L-19
UNIT - INSTALLATION, FRONT FOG
LAMP..............................8L-25
UNIT - INSTALLATION, FRONT LAMP.....8L-28
UNIT - INSTALLATION, HEADLAMP.......8L-42
UNIT - INSTALLATION, LICENSE PLATE
LAMP..............................8L-46
UNIT - INSTALLATION, REAR LAMP......8L-60
UNIT - INSTALLATION, REPEATER LAMP . . 8L-61
UNIT - REMOVAL, CENTER HIGH
MOUNTED STOP LAMP
................8L-19
UNIT - REMOVAL, FRONT FOG LAMP
.....8L-24
UNIT - REMOVAL, FRONT LAMP
.........8L-27
UNIT - REMOVAL, HEADLAMP
..........8L-41
UNIT - REMOVAL, LICENSE PLATE LAMP
. . 8L-45
UNIT - REMOVAL, REAR LAMP
..........8L-59
UNIT - REMOVAL, REPEATER LAMP
......8L-61
UPPER BALL JOINT - INSTALLATION
.......2-6
UPPER BALL JOINT - REMOVAL
...........2-6
UPPER CONTROL ARM BUSHINGS -
INSTALLATION
.........................2-4
UPPER CONTROL ARM BUSHINGS -
REMOVAL
............................2-3
UPPER SUSPENSION ARM BUSHING -
INSTALLATION
.........................2-8
UPPER SUSPENSION ARM BUSHING -
REMOVAL
............................2-7
USING PLASTIGAGE - STANDARD
PROCEDURE, MEASURING BEARING
CLEARANCE
..........................9-11
VALVES & SEATS - CLEANING,
INTAKE/EXHAUST
.....................9-27
VALVES & SEATS - DESCRIPTION,
INTAKE/EXHAUST
.....................9-27
VIBRATION DAMPER - INSTALLATION
.....9-43
VIBRATION DAMPER - REMOVAL
.........9-43
WATER PUMP - 2.4L - DESCRIPTION
......7-27
WATER PUMP - 2.4L - INSPECTION
.......7-28
WATER PUMP - 2.4L - OPERATION
.......7-27
WIRING - DESCRIPTION, TRAILER TOW
. . 8L-64
WORN THREADS - STANDARD
PROCEDURE, REPAIR OF DAMAGED
OR
..................................9-9
KJINDEX 7
Description Group-Page Description Group-Page Description Group-Page

Page 1782 of 1803

$JEEP LIBERTY 2002 KJ / 1.G Workshop Manual JEEP LIBERTY 2002 2.4L ENGNOTE: All Parts in this section are included in R&R SteerinaColumn unless noted otherwise. WHEEL & TRIM 2 ~fI::;~~ ~/\1fR14 151 r-54 4~3 ~~29 ~ 5004-09529 1 Mount, Eng R 520$

JEEP LIBERTY 2002
2.4L ENGNOTE: All Parts in this section are included in R&R SteerinaColumn unless noted otherwise.
WHEEL & TRIM
2
~fI::;~~ ~/\1f'R14
151
r-54
4~3
~~29
~
5004-09529
1 Mount, Eng R 52059252AAL 52059253AA2 Mount, Trans 52059299AA3 Crossmember, Trans 52128592AA#/ncludes R&R Trans Mount
2
1~18.6 142.00.8 109.00.7 123.00'1.1 40.4519,.
004-09527
004-09910 ~
1 Wheel, Steeringll UR71 DX9AA m .5 136.00llAdditional Parts &lor Dealer Contact Required2 Module, Driver Air Bag-See Air Bag System Section3 Switch, Remote Radio R 560423f2AB m #.4 14.25L 56042313AB m #.4 13.50#R&R Both Sides .64 Switch, Cruise ControlLimited Mode! R 56010358AB m .3 24.60L 56010359AB m .3 24.60IRenegade, Sport Model R 56010088AC m .3 14.60L 56010089AC m .3 14.605 Clockspring-See Air Bag System Section
3.7L ENG
f17~
COLUMN
2
3~m 1.5m 2.5R&I Steering Column O/H Steering Column (Includes R&I)
9-AA
5 Belt, Timing 4621844 m 3.8 78.606 Tensioner, Timing Belt 53010371AA m #.2 0.001I 7 Pulley, Idler 53013324AA m #.1 20.458 Gear, Camshaft (2) 4667609 m #.2 24.109 Gear, Crankshaft 4621918 m #.2 18.35#W/Timing Belt Removed10 Cover, Inner Timing 53010482AB m 39.50 004-0953011 Cover Valve 53010493AC m .7 87.6012 Cap, Oil Filler 4648831AA 6.85 1 Mount, Eng R 52059226AA13 Gasket, Valve Cover 4777478 m 84.45 L 52059227AA14 Dipstick, Eng Oil 53010494AA 6.10 2 Mount, Trans15 Tube, Eng Dipstick 53010476AB .5 9.6Q 2 WD16 Pan, Eng Oil 53010491AA m 1.6 65.85 Man Trans 52059309AA17 Plug, Drain 6035417 5.25 Auto Trans 52059306AA18 Gasket, Eng Oil Pan 4621579 m 26.20 4 WD19 Pan, Trans vii Man Trans 52059324AA2 WD 4800078AA m.9 28.20 Auto Trans 52002334AB4 WD 5013681AA m.9 30.85 3 Crossmember, Trans 52058643AF#Includes R&R Trans Mount
.6 102.00.8 104.00
.7.7
.7.7'1.1
4 '
7~ 10 8-'-/
~J=::~~~$=l=~~::~
~ 114-12
5-"'1 1
6*
2~ ~
m 10.6R&I Enginefrrans Assy
32S
Q>--E
1 b~4
~A56010126AD
m .6 75.00I56010125AD m .6 75.0056010158AC m .5 29.204793576 m.7 5.205GK59DX9AB m #.3 6.20
96.206.25
6.206.20
5.45
.2-{
. 1 Cover, Engine Under2.4L Eng 52128540AA3.7L Eng 52128539AA2 Brkt, Eng Under Cover R 52128545AAL 52128544AA
.3 114.00.3 37.9517.9517.95
11
~
004-09911
1 Switch Combinationw/Fog Lampsw/o Fog LamRs2 Switch, Hazard3 Switch, Ignition4 Cover, Upper Column5 Cover, Lower ColumnMan TranswfTilt 5GE04DX9AB m #.3w/o Tilt 5GEOODX9AB m #.3Auto Transwmlt 5GE08DX9AB m #.3w/o Tilt 5GE06DX9AB m #.3#R&R Complete6 Trim, Ignition Cylinder 55314965AB m7 Shaft, Upper1jMan Trans 10To 12-16-01 55314993AB m 2.0 389.00 004-09528
From 12-17-01 5057077AA m 2.0 425.00Auto Trans Damper, Crankshaft N.A. m 1.0 0.00To 12-16-01 55314994AB m 2.0 350.00 1 Cover, Timing 53021238AA m 272.00From 12-17-01 5057078AA m 2.0 420.00 2 Cover, Valve R 53020996 m #.8 22.45l1Additional Parts &/or Dealer Contact Required L 53020995 m #.8 22.858 Shaft, Lower 55315022AB m .8 330.00 #R&R Both Sides 1.29 Bracket, No.1 Column 55314992AA m 9.85'3 Gasket, Valve Cover AiL 53020992-1 m 24.0010 Bracket, No.2 Column 55314987AA m 154.00 4 Housing, Oil Filler 53020890 m 26.1011 Bracket, Shaft 55315003AB m 11.00 5 Gasket, Oil Filler Housing 53020889AB 4.8512 Bracket, Lower Column 55315009AA m 8.85 6 Cap, 011 Filler 53032389AC 5.107 Dipstick, En~ Oil 53021026AE 1.70I8 Tube, Eng I?lpstick 53021274AE .5 4.259 Pan, Eng 011 53021000AB m 2.7 69.20Gasket, Eng Oil Pan 53021001 m 16.7010 Plug, Drain 6504894AA 5.25111 Pan, Trans Oil2 WD 4800078AA m 1.3 28.204 WD 5013681AA m 1.3 30.85
2.4L ENG
R&I Air Cleaner Assy.4
1~
2~-l1.b-!6it
3~~ 004-0953,
1 Cleaner Assy.. Air 53013102AAElement, Air "Ieane~ 5019443AATube, Air Cleane~ 53013093AA1llncluded w/Air Cleaner Assy2 Tube, Inlet 53013101AA3 Bracket, Air Cleaner 53013473AAGrommet, Air Cleaner 53013357AA
Use Procedure Explanation 12 with the following text..4 113.00.2 14.603.75
.2 51.0025.252.70
2.4L ENG
m 7.4R&I Engine/Trans Assy
Illustration Located in Next Column3.7L ENG
.4R&I Air Cleaner Assy6503553 3.2053010477AA m .9 47.9553010483AA m .3 11.85153010484AA m #1.3 12.35"nc'udes R&R Crankshaft Pulley
1 Boll,
CH568
~~~10/;1
97.3572.25
115.0067.8595.00:v

Page 1783 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual JEEP LIBERTY 200253031090-1 m 2.00~3 Pip Converter, Front 52100544AB 1.7 309.00(J>I-4 -<-," 4 HangerJront 52128598AA 10.50 2 5 Muffleu I ailpipe 52101120AC.7 215.00
~6 Insulator, Front 52128501AA 1

JEEP LIBERTY 200253031090-1 m 2.00~3 Pip Converter, Front 52100544AB 1.7 309.00(J>I-4 -<-," 4 HangerJront 52128598AA 10.50 2' ' 5 Muffleu I ailpipe 52101120AC.7 215.00
~6 Insulator, Front 52128501AA 10.507 Hanger, Rear 52128502AB 3.203 8 Insulator, Rear 52128501AA 10.50
~
---1.
~
3 !"f1
2 2--"-~:;;:~~
~4.4 11800560108513500.2.2~
004-0953;\.;!!..'
2.4L ENG#Includes R&R Battery & Battery Cover5 Harness, Battery2.4L Eng 56044120AD m3.7L Eng 56044172AC m~3
R&RExhaustSystemComplete ..#1.6#Does Not Include R&R Exhaust Manifold or Shield
1 2
169.7071.954HORN
3~~4
l8
8
~
/":\{~
~..~
:;'-7004-09916
53013096AB m .7 94.50 004-0991953013097AA 30 9552109571AA 7:10 1 Horn 56010313AB.3 25.8552109572AA 5.454891416AD m.9 110.00 IGNITION52128546AC 275024LENG52128550AA m .4 29:70 .
2
1 Canister, Vacuum2 Bracket, Canister13 Hose, No.1 Canister4 Hose, No.2 Canister004-09913 5 Pump, Leak Detection6 Tube, Leak Detection53013263AA m 1.3 137.00 7 Solenoid;. Purge4781255AA m 9.50 8 Sensor, uxygen52101249AB 1.1 0.00 2.4L Eng52101150AA 10.50 Front 56031110AA m #.5 100.0052101120AC .7 215.00 Rear 56029112AA m #.5 102.0052128501AA 10.50 3.7L Eng52128502AB 3.20 Front R 56041951AA m #.5 30.8552101126AA 10.50 L 56041950AA m #.5 30.851Rear R 56041953AA m #.5 30.85L 56041952AA m #.5 30.85#Add .3 for Each Additional
w .
~3
~
1-\,
~4 """'-lJ 004-09920
1 Module, Controlll 56041591AD m.6 0.00lIOrder by Application2 Coil, Ignition 5269670 m.4 109.003 Sensor, Crankshaft 56041552AC m .6 16.704 Sensor, Camshaft 56041432AD m .7 16.70
ALTERNATOR
'f§;f-1IGNITION3.7L ENG18.5010.851#.3 35.003
~223.7L ENG004-09918
~004-0992156044530AB m 1.1 200.0056044532AB m 1.1 159.00
56029700AA m .9 405.0056029914AA m .9 350.00
4861371AA 74.70
~3
1 Module, ControlllMan Trans 56041601AD m .6 462.00Auto Trans 56041606AD m .6 490.001l0rder by ApplicationCoil, Ignition 56028138AD m .4 28.352 Sensor, Crankshaft 5066882AA m.6 58.353 Sensor, Camshaft 5066856AA m.7 86.70~3
1 Alternator2.4L Eng124 Amp136 Amp3.7L Eng136 Amp160 Amp2 Bracket, Alternator2.4L Eng3 Belt,Alternator2.4L Engwi A/Cw/o A/C3.7L Eng
53013352AB5281351AB53032037AF
.6.6.7
19.6019.2019.20
R&R Exhaust System Complete #1.9#Does Not Include R&R Exhaust Manifolds or Shields
Jtt?
1~~~:!:;:a~4~
8~
STARTER
BATTERY
Illustration Located in Next ColumnV 004-09915
1 Manifold, Exhaust R 53031086AB m 13.4L 53031085AB m #2.5#R&R Both Sides 4.4jJ004-09538
~~N.A.56041503AA
55136959AB55360084AC
#.2 0.00#.2 4.60
9.35#.5 25.60
44'25!1 Battery44.25 2 Cover, Battery#R&R CompleteI 3 Bracket, Hold-DownI 4 Support, Batteryv
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.Comments or suggestions? Need assistance? Call1-80o-I!54-7030 or 858/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.CH569
.2 14.6019 Shield, Exhaust Manifold Ail 53031092-310 Shield, Front Heat 55176791AA2.70 11 Shield, Rear Heat 55176792AA
~
1 Manifold Exhaust2 Gasket, Exhaust Manifold3 Pipe/Converter, Front4 Hanger:front5 Muffler! I ailpipe6 Insulator, Front7 Hanger, Rear8 Insulator, Rear
9 Shield, Exhaust Manifold 53013264AA10 Shield, Front Heat 55176791AA11 Shield, Rear Heat 55176792AA#W/Exhaust System Removed

Page 1786 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual JEEP LIBERTY 2002
FRONT SEAT Contd25.000.00#.4 799.00 I 5 Adjuster;. Seat Belt R/L 55315033AC#.4 799.00 6 Buckle, :oeat Belt11 R/L 5GM341L5AB .2lIAdditional Parls &/or Deater Contact Required#w/Fron

JEEP LIBERTY 2002
FRONT SEAT Cont'd25.000.00#.4 799.00 I 5 Adjuster;. Seat Belt R/L 55315033AC#.4 799.00 6 Buckle, :oeat Belt11 R/L 5GM341L5AB '.2lIAdditional Parls &/or Deater Contact Required#w/Front Seat ASBY RemovedLIMITED MODEL Cont'd18 Switch, HeatPassenger Side 5GW44DX9ABDriver Side 5GW44DX9AB19 Switch, PowerPassen.Qer Side 55352782AADriver Side 55352782AA20 WIring, Seet1lPassenger Side 5O71990AADriver Side 5071991AA11Additional Parts &/or Dealer Contact Required21 Module, Heat ControlPassenger Side 56010113AADriver Side 56010113AA
25.4525.45
27.5027.50
40.9539.60
REAR
1
~2~
t'ower -
Passenger Side WD24WL8AADriver Side WD25XDVAA#WISest Assy Removed7 Handle, AdjusterPassenjjer Side 5072003AADriver Side 5072003AA8 Cable, ReclinerPassenjjer Side 5066458AADriver Side 5066458AA9 Shield, Adjuster1jManualPassenger Side R UZ50WL5AA .1L UZ42TL2AA .1Driver Side R UZ51WL5AA .1L UZ43TL2AA .1PowerPassenger SideHeateiJ R UZ541L2AAL UZ42TL2AANon-Heated R UZ52TL2AAL UZ43TL2AADriver SideHeated R UZ43TL2AAL UZ551L2AANon-Heated R UZ43TL2AAL UZ53WL5AA10 Recliner, Seal11Passenger Side R 5072020AAL 5072021AADriver Side R 5072022AAL 5072023AA1]Additional Paris &lor Dealer Contact Required11 Handle, ReclinerLight TaupePassenger SideTo 6-1-01 UZ281L2AAFrom 6-1-01 UZ281L2ABDriver SideTo 6-1-01 UZ291L2AAFrom 6-1-01 UZ291L2ABSlate GrayPassenger SideTo 6-1-01 UZ281DVAAFrom 6-1-01 UZ281 DVABDriver SideTo 6-1-01 UZ291 DVAAFrom 6-1-01 UZ291 DVABTaupePassenger SideTo 6-1-01 UZ281L5AAFrom 6'1-01 UZ281L5ABDriver SideTo 6-1-01 UZ291L5AAFrom 6-1-01 UZ291L5AB12 Knob, SwitchPassenjjer Side 4607042Driver Side 460704313 Switch, HeatPassenger Side 5GW44DX9ABDriver Side 5GW44DX9AB14 Switch, PowerPassenjjer Side 55352782AADriver Side 55352782AA15 Wiring, Seal11! Passenger Side 5071990AAIDriver Side 5071991AA1]Additional Paris &lor Dealer Contact Required16 Module, Heat Control! PassenSJer Side 56010113AADriver Side 56010113AA
16.3516.35
15.3515.35
19.3513.3519.3513.35~62.5062.50
RENEGADE, SPORT MODEL.1.1.1.1.1.1.1.1
3
~004-09550 ~20.50 1 Belt, Outer Rear Seat1] R 5HG341DVAD #1.0 112.0013.35 L 5HG331DVAB #1.0 209.0021.70 #Includes R&R Quarter Trim Panel13.35 2 Belt, Center Rear Seat1] 5HK441D2AA 119.003 Buckle, Rear Seat1] R 5GU581DVAD .2 30.9513.35 L 5GE491L5AD .2 45.6020.50 ~Additional Parts &/or Dealer Contact Required
83.60 I Use Procedure Explanations 16 and 28 with the following text.83.6083.60SHEET METAL
Refinish Door Outside. ...Add for Jambs & InteriorAddforJambs R&I Door Assy .""""'"
AIL 2.3AIL 1.0AIL .5AIL .612.7012.70
12.7012.70
1
""-l
12.7012.70
12.7012.70
#.8 28700#.8 287.00I#.8 287.00I#.8 287.0012.12:
12:12:
4.'4.'
25.25.
27.27.
40;39.'
~~004-09551
1 Cover, Seat BackSlate GrayPassenJjer Side UZ061DVAADriver Side UZ061DVAATaupePassenger Side UZ061L5AADriver Side UZ061L5AA2 Frame, Seat BackSlate GrayPassenger Side UZ321DVAA #.8 624.00Driver Side UZ331DVAA #.8 624.00TaupePassenJjer Side UZ321L5AA #.B 624.00Driver Side UZ331 L5AA #.B 624.00#R&R One Side Complete, wlSeat Assy Removed3 Cover, Seat CushionllSlate GrayPassenJjer Side UZ141DVAA 274.00Driver Side UZ141DVAA 274.00TaupePassenJjer Side UZ141L5AA 274.00Driver Side UZ141L5AA 274.004 Freme, Seat CushionManualPassenJjer Side 5O72110AA 144.00Driver Side 5O72111AA 144.00PowerPassenger Side 5O72110AA 144.00Driver S'tde 5O72126AA
~
1 Shell Assy, Door R 55176890AB #4.5 409.00L 55176891AB #4.5 410.00"ncludes R&UR&R Resr VIew Mirror2 Panel, Door Repair11 R 5066542AA #7.0 83.35L 5066543AA #7.0 0.001]lncluded wlDoor Shell Assy"ncludes R&UR&R Resr View MI"or & Door Glsss
EXTERIOR TRIM
R/L .4AiL #.6Refinish Side Moulding R&IRearViewMirror #Includes R&I Trim Panel
62.50!62.50
5-f1R&I Seal~Y:-: ;.,...~:::.:.:::::;;:.4
FRONT
1~~~~~~~~~~-, ~2
~~4~004-09552 --31 Moulding, Side (Adhesive)Limited ModelCode K2B I
Code K2E 1
Code K2F I
Code K2M
Code K2Q
Code K2R
Code K2S
Code K2T
Code K2W
Code K2X
\-52-t\)~
8/
i ~ TI\V6I
004-0954943
1 Belt, Front Seat1JTo 12-17-01 R 5HG341DVAD #.7 112.00L 5HG331DVAB #.7 209.00From 12-17-01 R 5HG341DVAC #.7 112.00L 5HG331DVAF #.7 260,00llAdditional Palts &lor Dealer Contact Required#Includes R&R Up~r & Lower Center Trim Panels2 Nut, Seat Belt R/L 6506002AA ,3 Plug, Lower TrimLight Taupe AiL 5HM79TL2AASlate Gray R/L 5HM79WL5AATaupe AiL 5HM79XDVAA
F 5GF54WB7ABL 5GF55WB7ABR 5GF54XGRABL 5GF55XGRABR 5GF54WE5ABL 5GF55WE5ABR 5GF54XRVABL 5GF55XRVABR 5GF54XBQABL 5GF55XBQABR 5GF54PR4ABL 5GF55PR4ABR 5GF54WS2ABL 5GF55WS2ABR 5GF54YU2ABL 5GF55YU2ABR 5GF54SW1ABL 5GF55SW1ABR 5GF54DX8ABL 5GF55DX8AB
.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 51.35.2 50.00.2 50.00.2 5f35.2 51.35.2 51.35.2 51.35.2 50.00.2 50.00..2 50.00.2 50.00
70
1.101.10
I1.10
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 8~;8/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.572CH
7070
707060
604545
50501
95601

Page 1787 of 1803

$JEEP LIBERTY 2002 KJ / 1.G Workshop Manual \:-- .-11 ~ JEEP LIBERTY 2002enega e, po 5 :~5, Lock 507 3 2.35L 5GF35HS5AA .,. 29.~5 L 5072355AA 2.35eNamapiate (Adha$lve) 7 Hinge, Upper R/L 55177026AA #.2 28.35 2 "LIBERTY" R/L 55156604AA .2 23.7$

\:-- .-1'1
~
JEEP LIBERTY 2002enega e, po 5 :~5, Lock 507 3 2.35L 5GF35HS5AA .,. 29.'~5 L 5072355AA 2.35eNamapiate (Adha$lve) 7 Hinge, Upper R/L 55177026AA #.2 28.35 2 "LIBERTY" R/L 55156604AA .2 23.75 8 Hinge, Lower R/L 55177026AA #.2 28.35 I
3 "LIMITED EDITION" R/L 55156274AB .2 16.45 #W/Door Removed4 "SPORT" R/L 55156273AB .2 18.10 9 Check, Door R/L 55177028AB #.2 28.00Namep!ate /Adhesive) #w/Trim Panel Removed"RENEGADE" R/L N.A. .2 0.00 10 Seal, Lower Door R/L 55235928AA .2 11.255 Mirror, Rear View1j 11 Weatherstrip, Door11 R/L 5GU 15WL5AB .6 63.20Manual R 55155836AA #.3 75.50 ~Addilional Parts &/or Dealer Contact Required~-- L 55155837AA #.3 70.70-Power R 55155840AA #.3 106.00 GLASS & PARTSL 55155841AA #.3 101.00~11Additional Parts &/or Dealer Contact Required 2#W/Trim Panel ,Removed
004-09936INTERIOR TRIM
R&I Trim Panel " ,. """ AIL .3
NOTE: All Par!$ in this section are included in R&R TrimPanel unless noted otherwise.
Code K2E R 5GF38XGRAB .2 33.20L 5GF39XGRAB .2 33.20Code K2F R 5GF38WE5AB .2 33.20L 5GF39WE5AB .2 33.20Code K2M R 5GF38XRVAB .2 33.20L 5GF39XRVAB .2 33.20Code K20 R 5GF38XBOAB .2 33.20L 5GF39XBOAB .2 33.20Code K2R R 5GF38PR4AB .2 33.20L 5GF39PR4AB .2 33.20Code K2S R 5GF38WS2AB .2 33.20L 5GF39WS2AB .2 33.20Code K2T R 5GF38YU2AB .2 33.20L 5GF39YU2AB .2 33.20Code K2W R 5GF38SW1AB .2 33.20L 5GF39SW1AB .2 33.20Code K2X R 5GF38DX8AB .2 33.20L 5GF39DX8AB .2 33.20Renegade, Sport Model R 5GF30HS5AB .2 21.60L 5GF31HS5AB .2 21.602 Flare! Door Openinglimited ModelCode K5B R 5GF32WB7AA #.3 127.00L 5GF33WB7AA #.3 127.00.Code K5E R 5GF32XGRAA #.3 127.00L 5GF33XGRAA #.3 127.00Code K5F R 5GF32WE5AA #.3 127.00L 5GF33WE5AA #.3 127.00Code K5M R 5GF32XRVAA #.3 127.00L 5GF33XRVAA #.3 127.00Code K50 R 5GF32XBOAA #.3 127.00L 5GF33XBQAA #.3 127.00Code K5R R 5GF32PR4AA #.3 127.00L 5GF33PR4AA #.3 127.00Code KSS R 5GF32WS2AA #.3 127.00L 5GF33WS2AA #.3 127.00Code KST R 5GF32YU2AA #.3 127.00L 5GF33YU2AA #.3 127.00Code K5W R 5GF32SW1AA #.3 127.00L 5GF33SW1AA #.3 127.00Code K5X R 5GF32DX8AA #.3 127.00L 5GF33DX8AA #.3 127.00Renegade ModelCode K4C R 5HV50AFMAA #.3 91.70L 5HV49AFMAA #.3 91.70Code K4S R 5HVSOWS2AA #.3 91.70L 5HV49WS2AA #.3 91.70Code K4T R 5HV50YU2AA #.3 91.70L 5HV49YU2AA #.3 91.70Sport Model R 5GF36HS5AB #.3 63.00L 5GF37HS5AB #.3 63.00#Included in R&R Rear Door Shell Assy or Rear DoorRepair Panel
~--::f::::' 5-i
iIl3-~~42
~~:~
004-09927
~ 0--2
~3
004-09928 4
1 Panel, TrimllClothManual Windows R UX64WL5AA .4 290.00L UX65WL5AA .4 290.00Power Windows R UXOOWL5AA .4 200.00L UX61WL5AA .4 260.00Leather R UX681D2AA .4 285.00L UX691D2AA .4 287.002 Plug, Doo~ AiL 5GY30XDVAA 451\Addilional Parts &/or Dealer Contact Required3 Speaker, DoorStandard AiL 50038610AC #.2 43.00Premium AiL 50038593AC #.2 167004 Shield, Moisture R 55235892AB #.1 0.00L 55235893AB #.1 0.00#WlTrim Panel Removed, Not Included in R~rR TrimPanel
HARDWARE
AiL .3AiL .3AiL #.5
5 4,f
INTERIOR TRIM
/jR&ITrimPanel R/L .3
NOTE: All Parts in this section are included in R&R TrimPanel unless noted otherwise.
Refinish Upper Hinge Refinish Lower Hinge R&IOulsideHandleAssy "nclude, R&I Trim Panel
6
3~2.I .
7-d'
9-ri...,..@ 1 c 1 V
8~
.11/"
0 1"70-- 2
~
1 Shell Assy, Door R 55176906AAL 55176907AA2 Panel, Door Repai~ R 5066544AAL 5066545AA1]lncluded w/Door Shell Assy#Includes R&VR&R Door Glass
4.04.0#6.5#6.5
0.000.0010.000.00--004-09554
31 latCh, DoorManual Locks
Power Locks
Nwffr/m Panel2 Striker, Door3 Spacer, StrikerHandle, InsideIwffrlm Panel4 Rod, Inside Handle
5 Rod, Lock Knob
6 Handle, Outside
#Wffrlm Panel
#.3#.3#.3#.3
.2
#.2
004-09929
Illustration Located in Next Column
R 5GF38WB7ABL 5GF39WB7AB.2 33.20.2 33.20
Procedure Explanation Pages Must Be Used with the At,ove Text for an Accurate Damage Report.Comltlenlls or suggestuons? NeEd assistance? Call1-800.854-:r030 or 858/578-6550, Ext 8220. Fro( 1-888-256-7969 or 858/549-0629.573CH
1 Glass, Front DoorChrysler-Tinted R 55360374AB 1.0 0.00L 55360375AB 1.0 180.00INAGS-Green R/L ODO9984.5GTY 1.0 403.652 Weatherstrip, Outer Belt R 55235870AA .2 20.25L 55235871AA .2 20.2513 Weatherstrip, Inner Belt R 55235878AB 18.95L 55235879AB 18.954 Regulator, Windowtl;anual Windows R 55360032AB #.3 73.70IL 55360033AB #.3 73.70#W/Door Glass RemovedPower Windows~ R 55360030AB #.3 49.60IL 55360031AB #.3 49.601!Additional Parts &/or Dealer Contact RequiredMotor, Window R/L N.A. #.3 0.00#R&R One Side Complete, w/Door Glass RemovedHandle, Window R/[ FW80>:OV 6.505 Channel, Glass R 55235874AB #.9 78.50 IL 55235875AB #.9 78.50#W/Door Glass Removed Ceduct.6
R 55177040ACL 55177041ACR 55177042ACL 55177043ACRemoved
AiL 4780607AAAiL 4520289AiL N.A.Removed
R 5072350AAL 5072351AAR 55360534ABL 55360535ABR 55360332ABL 55360333ABRemoved
1 Panel, TrlmllCloth R 5GF18WL5AB .4 245.00L 5GF19WL5AB .4 245.00Leather R 5GF221D2AB .4 272.00L 5GF231D2AB .4 272.002 Plug, Door1] AiL 5GY30XDVAA .45llAdditional Parls &/or Dealer Contact Required3 Speaker. Door
Refinish Door Outside AiL 2.2AddforJambs&lnterior AiL 1.0AddforJambs AiL .5R&IDoorAssy AiL .6

Page 1788 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual JEEP LIBERTY 2002
4M"anuaIWindows R 55360036AA #.3 66.70L 55360027AA #.3 66.70#WlDoor Glass RemovedPower Windows1! R 55360034AA #.3 46.35L 55360035AA #.3 46.351]Additional Paris &/or Dealer Colltact

JEEP LIBERTY 2002
4'M"anuaIWindows R 55360036AA #.3 66.70L 55360027AA #.3 66.70#WlDoor Glass RemovedPower Windows1! R 55360034AA #.3 46.35L 55360035AA #.3 46.351]Additional Paris &/or Dealer Col'ltact RequiredMotor, Window Ail N.A #.3 0.00#R&R One Side Complete, w/D'~or Glass RemovedHandle, Window R/L FW80WI_5 6.95
~5
~
REAR DOOR Cont'd
Refinish UpperHinge-~~ .Refinish Lower Hinge R&I Outside Handle Assy #/ncludes R&I Trim PanelR/L .3R/L .3AiL #.5
2
1
11
..PUse Procedure Explanations 17 and 28 with the following tex/.3004-09564~
SHEET METAL121 Console, Overheadw/Sunroofw/o SunroofModule, Consolew/Garage Door Opener2 Lamp, Consolew/Sunroof Switchw/o Sunroof Switch3 Lens, LampI 4 Wiring Console5 Bulb, 'Console (2)Switch, SunroofSwitch, Reading Lamp
WA951L2AA5O14271AA
4760145BF
WA901L2AAPB83TL2AB55196755AA4760644LOOOO1925GM78TL2AA4685445
.4 00.45.4 189.00
315.00
.3 66.35.3 78.20.1 6.50.3 20.85.1 1.9575.105.00
3.5
1.0~7
e-d r
10~
9-d
Refinish RoofOulside Add 10 R&R Roof Panel
To Drill for & Install Luggage Rack5
~12 3
~"
3
ROOF LUGGAGE RACK
4004-09561R&I Luggage RackAssy .5R&R Luggage Rack Complete (Includes R&I) 8
NOTE: All Parts in this section are included in R&R LuggageRack Complete unless noted otherwise.
#.3 5O.35l#.3 45:75-#.3 81.75 1 Panel Roof#.3 81.75 w/Sunroof 55176995AB #16.5 215.00.2 875 wlo Sunroof 55176994AB #15.5 155.002.75 #Does Not Inc/l~de R&R Quslter Glass2'95 2 Panel, Front Header 55177022AA 1.0 22.952.95 3 Bow, No.1 Roof15.70 wlo Sunroof 553602E:1AA 1.0 18.102:85 4 Bow, No.2 Roof 5517699:~AA 1.0 18.101AA 1.0 18.102.8510.00 EXTERIOR TRIM~
I ~-
T ~;:../ 4~~b -8 11--dJ'~~:;;f~~::::::=~- 3 6
12 '
004-09559
1 Latch, DoorManual Locks R 55177046ABL 55177047ABPower Locks R 55177044ABL 55177045AB#Wrrrim Panel Removed2 Striker, Latch AiL 4780607AA3 Spacer, Striker AiL 45202894 Rod, Inside Lock R 5072360AAL 5O72361AACover, Latch AiL 5014395AA5 Rod, Inside Handle R 5072356AAL 5072357AA6 Rod, Lock Knob R 55360464AAL 55360465AA7 Handle, Outside R 55360334AB #.2 36.00 IL 55360335AB #.2 36.00#Wrrrim Panel Removed8 Hinge, Upper AiL 55177030AA #.2 26.259 Hinge, Lower AiL 55177030AA #.2 26.25#W/Door & Upper Center Trim Panel Removed10 Check, Door AiL 55177036AB #.2 26.50#Wrrrim Panel Removed11 Seal, Lower Door AiL 55235930AA .2 9.0012 Weatherstrip, Door1] AiL 5GU15WL5AA .6 57.201]Addilional Paris &/or Dealer Contact Required
"--"~~~~-~,'" -~$ --.""",," _,,;-r-:>"'-~,,--'"~~ -s:",,- -~-'"",," 6"",-""~-/-. '- /,'--=, I'
1
'"'.."
.4 90.25
13.1013.1012.4512.45
#.3 59.50#.3 59.50
0.000.00
0.000.00
.8 409.00
#.3 59.50
#.3 59.50
GLASS & PARTS1 Moulding, Roofw/Roof~ack
wiD Roof Rack
.5.5.5.5
54.2054.2066.20166.20
1-{12
R 553601i'4AAL 553601i'5AAR 553601i'6AAL 553601i7AA
9
p
R&I Headliner.2.8v
,~,17=~'7~
t'...'"004-09932 ""',Ii;-
1 Rail, Luggage Rack AIL 55360419ABCover, luggage RackFront R 55360424AAL 55360425AA3 Rear R 55360426AAIL 55360427AA4 Rail, Luggage Rack CrossFront 55360526AARear 55156586AA#R&R Both .4I 5 Cap, Screw Cover (2iSidelAIL 55156591AA6 Cap, Cross Rail End (2JSide Ail 55156597AA7 Cover, Cross RailFront SJA18ZSPAARear SJA19ZSPAA8 Carrier Assy, CargoRenegade Model 5HZ66ZSPAB9 Rail, Front Cross~Renegade Model 55360526AB10 Rail, Rear Cross1\Renegade Model 55156586AB~fncfuded w/Cargo Carrier Assy#R&R Both.411 Isolator, Cargo Carrierw/Sunroof
WiD Sunroof
3
2, ,
~
6
R 55156592ABL 55156593ABR 55156594ABL 55156595AB
9.709.709.709.70.J/004-09563
LIGHT BAR004-09930
1 Glass, Rear DoorChrysler-Tinted R 55360378ABL 55360379ABNAGSGreen R/L DDO9986-7GTYPrivacy R/L DD10064-3YPY2 Glass/Channel, GlassChrysler-TintedGreen R 55235876ABL 55235877ABPrivacy R 55360172ABL 55360173ABNAGSGreen R/L DVO9993-4GTNPrivacy R/L DV10Q65-6YPY#W/Door Glass Removed3 Weatherstrip, Frt Pillar R/L 55235860AA4 Weatherstrip, Outer Belt R 55235872AAL 55235873AA5 Weatherstrip, Inner Belt R 55235886ABL 55235887AB
1.0 195.001.0 210.00
1.0 403.651.0 411.85
2
3~45
~~6
004-09933
1 Cover, Light Bar2 lamPILight Bar (4)3 Bulb 4l4 Cover, ens5 Bar, Support6 Harness, Light Bar
5HZO1ZSPAB52112063ABLOOO90065HZO7RXFAB5083967 AA52112062AA
1 Headliner1l Iw/Sunroolw/Side Air Bag OY911 L2AA 2.8 627.00'wlo Side Air Bag UY731L2AA 2.8 800.00wlo Sunroofw/Side Air Bag UY87TL2AA 2.8 627.00wlo Side Air Bag' UY71TL2AA 2.8 735.001]Additional Parts &/or Dealer Contact Required2 Handle, Grab R UY681L2AA .1 0.00L UY691L2AA .1 0.00#.3 139.00'Lamp, Cargo 5FT10TL2 43.50#.3 139.00 Lens, ~argo Lamp. 55196755AA 6.50#.3 145.00 Moulding, Rear Intenor#.3 145.00 Slate Gray 5GP80WL5AC 11.50Taupe 5GP80XDVAC 11.50#.3 0.00 Clip, Mldg Retainer (!9) 6506311 AA .45#.3 737.10
.2 13.95.2 24.751R&I Overhead Console .2.2 24.7520.25 NOTE: All Parts in this section are included in R&R Overhead20.25 Console unless noted otherwise.
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 8581578-6550, Ext 8220. Fax 1-888-256-7969 or 8581549-0629.574
165.00143.0010.000.00160.0040.35
2,

Page 1798 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual FASTENER USAGE
DESCRIPTION
DESCRIPTION
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
Figure art, specifications and torque references in
this Service Manua

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