battery JEEP LIBERTY 2002 KJ / 1.G Workshop Manual

(2) Install and tighten the two screws that secure
the alarm siren module to the front extension of the
right front wheel house panel. Tighten the screws to
6 N´m (50 in. lbs.).
(3) Reconnect the headlamp and dash wire harness
connector for the alarm siren module to the module
connector receptacle.
(4) Reconnect the battery negative cable.
NOTE: If the alarm siren module has been replaced
with a new unit, the new unit MUST be configured
in the Intrusion Transceiver Module (ITM) before the
Vehicle Theft Security System can operate as
designed. The use of a DRBIIITscan tool is required
to configure the alarm siren module settings in the
ITM. Refer to the appropriate diagnostic informa-
tion.
TRANSPONDER KEY
DESCRIPTION
Each ignition key used in the Sentry Key Immobi-
lizer System (SKIS) has an integral transponder chip
(Fig. 15). Ignition keys with this feature can be
readily identified by a gray rubber cap molded onto
the head of the key, while conventional ignition keys
have a black molded rubber cap. The transponderchip is concealed beneath the molded rubber cap,
where it is molded within a plastic mount into the
head of the metal key. In addition to being cut to
match the mechanical coding of the ignition lock cyl-
inder, each new Sentry Key has a unique transpon-
der identification code permanently programmed into
it by the manufacturer. The Sentry Key transponder
cannot be adjusted or repaired. If faulty or damaged,
the entire key must be replaced.
OPERATION
When the ignition switch is turned to the On posi-
tion, the Sentry Key Immobilizer Module (SKIM)
communicates through its antenna with the Sentry
Key transponder using a Radio Frequency (RF) sig-
nal. The SKIM then listens for a RF response from
the transponder through the same antenna. The Sen-
try Key transponder chip is within the range of the
SKIM transceiver antenna ring when it is inserted
into the ignition lock cylinder. The SKIM determines
whether a valid key is present in the ignition lock
cylinder based upon the response from the transpon-
der. If a valid key is detected, that fact is communi-
cated by the SKIM to the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus, and the PCM allows the
engine to continue running. If the PCM receives an
invalid key message, or receives no message from the
SKIM over the PCI data bus, the engine will be dis-
abled after about two seconds of operation. The Elec-
troMechanical Instrument Cluster (EMIC) will also
respond to the invalid key message on the PCI data
bus by flashing the SKIS indicator on and off.
Fig. 14 Siren Remove/Install
1 - SCREW (2)
2 - WIRE HARNESS CONNECTOR
3 - SIREN
Fig. 15 Sentry Key Immobilizer Transponder
1 - MOLDED CAP
2 - TRANSPONDER CHIP
3 - MOLDED CAP REMOVED
4 - TRANSPONDER KEY
8Q - 18 VEHICLE THEFT SECURITYKJ
SIREN (Continued)

An electrically operated intermittent front wiper
and washer system is standard factory-installed
safety equipment on this model (Fig. 1). The front
wiper and washer system includes the following
major components, which are described in further
detail elsewhere in this service information:
²Body Control Module- The Body Control
Module (BCM) is located on the Junction Block (JB)
under the driver side outboard end of the instrument
panel. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/BODY CONTROL MODULE
- DESCRIPTION).
²Front Check Valve- The front washer system
check valve is integral to the wye fitting located in
the washer plumbing between the cowl plenum
washer hose and the front washer nozzles, and is
concealed beneath the cowl plenum cover/grille panel
at the base of the windshield.
²Front Washer Nozzle- Two fluidic front
washer nozzles are secured with integral snap fea-
tures to dedicated openings in the cowl plenum cover/
grille panel located near the base of the windshield.
²Front Washer Plumbing- The plumbing for
the front washer system consists of rubber hoses and
molded plastic fittings. The plumbing is routed along
the right side of the engine compartment from the
washer reservoir, and through the dash panel into
the cowl plenum to the front washer nozzle fittings
beneath the cowl plenum cover/grille panel.
²Front Wiper Arm- The two front wiper arms
are secured with nuts to the threaded studs on the
ends of the two wiper pivot shafts, which extend
through the cowl plenum cover/grille panel located
near the base of the windshield.
²Front Wiper Blade- The two front wiper
blades are secured to the two front wiper arms with
an integral latch, and are parked on the glass near
the bottom of the windshield when the front wiper
system is not in operation.
²Front Wiper Module- The front wiper pivot
shafts are the only visible components of the front
wiper module. The remainder of the module is con-
cealed within the cowl plenum area beneath the cowl
plenum cover/grille panel. The front wiper module
includes the wiper module bracket, four rubber-iso-
lated wiper module mounts, the front wiper motor,
the wiper motor crank arm, the two wiper drive
links, and the two front wiper pivots.
²Multi-Function Switch- The multi-function
switch is located on the top of the steering column,
just below the steering wheel. The multi-function
switch includes a left (lighting) control stalk and a
right (wiper) control stalk. The right control stalk is
dedicated to providing all of the driver controls for
both the front and rear wiper systems. (Refer to 8 -ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/
MULTI-FUNCTION SWITCH - DESCRIPTION).
²Washer Fluid Level Switch- The washer fluid
level switch is located in a dedicated hole near the
center of the rearward facing surface of the washer
reservoir, behind the right front wheel house splash
shield.
²Washer Pump/Motor- The reversible electric
washer pump/motor unit is located in a dedicated
hole on the lower outboard side of the washer reser-
voir, behind the right front wheel house splash
shield. This single reversible washer pump/motor
provides washer fluid to either the front or rear
washer system plumbing, depending upon the direc-
tion of the pump motor rotation.
²Washer Reservoir- The washer reservoir is
concealed behind the right front wheel house splash
shield ahead of the right front wheel. The washer
reservoir filler neck is the only visible portion of the
reservoir, and it is accessed from the right front cor-
ner of the engine compartment.
²Wiper High-Low Relay- The wiper high-low
relay is an International Standards Organization
(ISO) micro relay located in the Power Distribution
Center (PDC) in the engine compartment near the
battery.
²Wiper On-Off Relay- The wiper on-off relay is
an International Standards Organization (ISO) micro
relay located in the Power Distribution Center (PDC)
in the engine compartment near the battery.
Hard wired circuitry connects the front wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the front wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATING MODES The components of the front
wiper and washer system are designed to work in
concert to provide the following operating modes:
²Continuous Wipe Mode- The control knob on
the right (wiper) control stalk of the multi-function
switch has two continuous wipe positions, Low and
High. When selected, these switch positions will
cause the two-speed front wiper motor to operate in a
continuous low or high speed cycle.
KJFRONT WIPERS/WASHERS 8R - 3
FRONT WIPERS/WASHERS (Continued)

²Intermittent Wipe Mode- The control knob on
the right (wiper) control stalk of the multi-function
switch has five minor detent intermittent wipe posi-
tions. When selected, these switch positions will
cause the front wiper system to operate with one of
five delay intervals between complete wipe cycles.
²Mist Wipe Mode- The right (wiper) control
stalk of the multi-function switch has a momentary
Mist position. When selected, this switch position
will operate the front wipers in a low speed continu-
ous cycle for as long as the switch is held closed,
then will complete the current wipe cycle and park
the front wiper blades near the base of the wind-
shield when the switch is released.
²Washer Mode- When the momentary front
wash position of the right (wiper) control stalk of the
multi-function switch is selected with the front wiper
system operating in a continuous wipe mode, washer
fluid will be dispensed onto the windshield glass
through the washer nozzles for as long as the washer
switch is held closed. When the front washer switch
is actuated with the front wiper system operating in
an intermittent wipe mode, washer fluid is still dis-
pensed until the switch is released; however, the
front wipers will operate in a low speed continuous
cycle from the time the washer switch is closed until
several wipe cycles after the switch is released,
before returning to the selected intermittent wipe
mode.
²Wipe-After-Wash Mode- When the momentary
front wash position of the right (wiper) control stalk
of the multi-function switch is selected with the front
wiper system turned Off, the internal circuitry of the
BCM provides a wipe-after-wash feature. When
selected, this feature will operate the washer pump/
motor and the front wipers for as long as the front
washer switch is held closed, then provide several
additional wipe cycles after the switch is released
before parking the front wiper blades near the base
of the windshield.
OPERATION
The front wiper and washer system is designed to
provide the vehicle operator with a convenient, safe,
and reliable means of maintaining visibility through
the windshield glass. The various components of this
system are designed to convert electrical energy pro-
duced by the vehicle electrical system into the
mechanical action of the wiper blades to wipe the
outside surface of the glass, as well as into the
hydraulic action of the washer system to apply
washer fluid stored in an on-board reservoir to the
area of the glass to be wiped. When combined, these
components provide the means to effectively main-
tain clear visibility for the vehicle operator by remov-
ing excess accumulations of rain, snow, bugs, mud, orother minor debris from the outside windshield glass
surface that might be encountered while driving the
vehicle under numerous types of inclement operating
conditions.
The vehicle operator initiates all front wiper and
washer system functions with the right (wiper) con-
trol stalk of the multi-function switch that extends
from the right side of the steering column, just below
the steering wheel. Rotating the control knob on the
end of the control stalk, selects the Off, Delay, Low,
or High front wiper system operating modes. In the
Delay mode, the control knob also allows the vehicle
operator to select from one of five intermittent wipe
Delay intervals. Pulling the right control stalk down-
wards actuates the momentary front wiper system
Mist mode switch, while pulling the right control
stalk towards the steering wheel actuates the
momentary front washer system switch. The multi-
function switch provides hard wired resistor multi-
plexed inputs to the Body Control Module (BCM) for
all of the front wiper system functions, as well as a
separate hard wired sense input to the BCM for the
front washer system function.
The front wiper and washer system will only oper-
ate when the ignition switch is in the Accessory or
On positions. Battery current is directed from a B(+)
fuse in the Power Distribution Center (PDC) to the
wiper and washer system circuit breaker in the Junc-
tion Block (JB) through a fused ignition switch out-
put (run-acc) circuit. The automatic resetting circuit
breaker then provides battery current through a
fused ignition switch output (run-acc) circuit to the
wiper high/low relay, the wiper on/off relay, and the
park switch within the front wiper motor. A separate
fuse in the JB provides battery current through
another fused ignition switch output (run-acc) circuit
to the multi-function switch. The multi-function
switch circuitry uses this battery feed and a ground
circuit input to directly control the operation and
direction of the reversible electric washer pump/mo-
tor unit. The BCM uses low side drivers to control
front wiper system operation by energizing or de-en-
ergizing the wiper high/low and wiper on/off relays.
The hard wired circuits and components of the
front wiper and washer system may be diagnosed
and tested using conventional diagnostic tools and
procedures. However, conventional diagnostic meth-
ods may not prove conclusive in the diagnosis of the
Body Control Module (BCM), or the inputs to or out-
puts from the BCM that control the front wiper and
washer system operating modes. The most reliable,
efficient, and accurate means to diagnose the BCM,
or the BCM inputs and outputs related to the various
front wiper and washer system operating modes
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
8R - 4 FRONT WIPERS/WASHERSKJ
FRONT WIPERS/WASHERS (Continued)

Following are paragraphs that briefly describe the
operation of each of the front wiper and washer sys-
tem operating modes.
CONTINUOUS WIPE MODE When the Low posi-
tion of the control knob on the right (wiper) control
stalk of the multi-function switch is selected, the
Body Control Module (BCM) energizes the wiper
on/off relay. This directs battery current through the
normally open contacts of the energized wiper on/off
relay and the normally closed contacts of the de-en-
ergized wiper high/low relay to the low speed brush
of the front wiper motor, causing the front wipers to
cycle at low speed. When the High position of the
control knob is selected, the BCM energizes both the
wiper on/off relay and the wiper high/low relay. This
directs battery current through the normally open
contacts of the energized wiper on/off relay and the
normally open contacts of the energized wiper high/
low relay to the high speed brush of the front wiper
motor, causing the front wipers to cycle at high
speed.
When the Off position of the control knob is
selected, the BCM de-energizes both the wiper on/off
and wiper high low relays, then one of two events
will occur. The event that occurs depends upon the
position of the wiper blades on the windshield at the
moment that the control knob Off position is selected.
If the wiper blades are in the down position on the
windshield when the Off position is selected, the
park switch that is integral to the front wiper motor
is closed to ground and the wiper motor ceases to
operate. If the wiper blades are not in the down posi-
tion on the windshield at the moment the Off posi-
tion is selected, the park switch is closed to battery
current from the fused ignition switch output (run-
acc) circuit of the front wiper motor. The park switch
directs this battery current to the low speed brush of
the wiper motor through the wiper park switch sense
circuit and the normally closed contacts of the de-en-
ergized wiper on/off and wiper high/low relays. This
causes the wiper motor to continue running at low
speed until the wiper blades are in the down position
on the windshield and the park switch is again
closed to ground.
INTERMITTENT WIPE MODE When the control
knob on the right (wiper) control stalk of the multi-
function switch is moved to one of the Delay interval
positions, the BCM electronic intermittent wipe logic
circuit responds by calculating the correct length of
time between wiper sweeps based upon the selected
delay interval input. The BCM monitors the chang-
ing state of the wiper motor park switch through a
hard wired front wiper park switch sense circuit
input. This input allows the BCM to determine the
proper intervals at which to energize and de-energize
the wiper on/off relay to operate the front wipermotor intermittently for one low speed cycle at a
time. The BCM logic is also programmed to provide
an immediate wipe cycle and begin a new delay
interval timing cycle each time a shorter delay inter-
val is selected, and to add the remaining delay tim-
ing interval to the new delay interval timing before
the next wipe cycle occurs each time a longer delay
interval is selected.
MIST WIPE MODE When the right (wiper) control
stalk of the multi-function switch is moved to the
momentary Mist position, the BCM energizes the
wiper on/off relay for as long as the Mist switch is
held closed, then de-energizes the relay when the
state of the Mist switch input changes to open. The
BCM can operate the front wiper motor in this mode
for only one low speed cycle at a time, or for an
indefinite number of sequential low speed cycles,
depending upon how long the Mist switch is held
closed.
WASH MODE When the right (wiper) control stalk
of the multi-function switch is moved to the momen-
tary front Wash position while the control knob is in
the Low or High positions, the circuitry within the
switch directs battery current and ground to the
washer pump/motor unit. This will cause the washer
pump/motor unit to be energized for as long as the
front Wash switch is held closed, and to de-energize
when the front Wash switch is released. When the
right (wiper) control stalk of the multi-function
switch is moved to the momentary front Wash posi-
tion while the control knob is in one of the Delay
interval positions, the front washer pump/motor oper-
ation is the same. However, the BCM energizes the
wiper on/off relay to override the selected delay inter-
val and operate the front wiper motor in a continu-
ous low speed mode for as long as the front Wash
switch is held closed, then de-energizes the relay and
reverts to the selected delay mode interval several
wipe cycles after the front Wash switch is released.
The BCM detects the front Wash switch state
through a hard wired washer pump driver circuit
input from the multi-function switch.
WIPE-AFTER-WASH MODE When the right
(wiper) control stalk of the multi-function switch is
moved to the momentary front Wash position while
the control knob is in the Off position, the BCM
detects that switch state through a hard wired
washer pump driver circuit input from the multi-
function switch. The BCM responds to this input by
energizing the wiper on/off relay for as long as the
Wash switch is held closed, then de-energizes the
relay several wipe cycles after the front Wash switch
is released. The BCM monitors the changing state of
the wiper motor park switch through a hard wired
front wiper park switch sense circuit input. This
input allows the BCM to count the number of wipe
KJFRONT WIPERS/WASHERS 8R - 5
FRONT WIPERS/WASHERS (Continued)

cycles that occur after the front Wash switch state
changes to open, and to determine the proper inter-
val at which to de-energize the wiper on/off relay to
complete the wipe-after-wash mode cycle.
DIAGNOSIS AND TESTING - FRONT WIPER &
WASHER SYSTEM
FRONT WIPER SYSTEM
If the front wiper motor operates, but the wipers
do not move on the windshield, replace the faulty
front wiper module. If the wipers operate, but chat-
ter, lift, or do not clear the glass, clean and inspect
the front wiper system components as required.
(Refer to 8 - ELECTRICAL/FRONT WIPERS/WASH-
ERS - INSPECTION) and (Refer to 8 - ELECTRI-
CAL/FRONT WIPERS/WASHERS - CLEANING). For
diagnosis and testing of the multi-function switch
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
EXTERIOR/MULTI-FUNCTION SWITCH - DIAG-
NOSIS AND TESTING). Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
The hard wired circuits and components of the
front wiper and washer system may be diagnosed
and tested using conventional diagnostic tools and
procedures. However, conventional diagnostic meth-
ods may not prove conclusive in the diagnosis of the
Body Control Module (BCM), or the inputs to or out-
puts from the BCM that control the various front
wiper and washer system operating modes. The most
reliable, efficient, and accurate means to diagnose
the BCM, or the BCM inputs and outputs related to
the various front wiper and washer system operating
modes requires the use of a DRBIIItscan tool. Refer
to the appropriate diagnostic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULDRESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
FRONT WASHER SYSTEM
The diagnosis found here addresses an electrically
inoperative front washer system. If the washer
pump/motor operates, but no washer fluid is emitted
from the front washer nozzles, be certain to check
the fluid level in the reservoir. Also inspect the front
washer system components as required. (Refer to 8 -
ELECTRICAL/FRONT WIPERS/WASHERS -
INSPECTION). Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
details of wire harness routing and retention, connec-
tor pin-out information and location views for the
various wire harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Turn the ignition switch to the On position.
Turn the control knob on the right (wiper) control
stalk of the multi-function switch to the On position.
Check whether the front wiper system is operating.
If OK, go to Step 2. If not OK, test and repair the
front wiper system before continuing with these
tests. Refer to FRONT WIPER SYSTEM .
(2) Turn the control ring on the right (wiper) con-
trol stalk of the multi-function switch to the rear
Wash position. Check whether the rear washer sys-
tem is operating. If OK, test the multi-function
switch. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/MULTI-FUNCTION SWITCH -
DIAGNOSIS AND TESTING). If the multi-function
switch tests OK, go to Step 3. If the multi-function
switch does not test OK, replace the faulty switch.
(3) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the headlamp and dash wire harness con-
nector for the washer pump/motor unit from the
pump/motor unit connector receptacle. Check for con-
tinuity between the washer pump driver circuit cav-
8R - 6 FRONT WIPERS/WASHERSKJ
FRONT WIPERS/WASHERS (Continued)

(4) If necessary, use a suitable battery terminal
puller to disengage the wiper arm from the wiper
pivot shaft (Fig. 11).
(5) Remove the front wiper arm pivot end from the
wiper pivot shaft.
INSTALLATION
NOTE: Be certain that the wiper motor is in the park
position before attempting to install the front wiper
arms. Turn the ignition switch to the On position
and move the control knob on the right (wiper) con-
trol stalk of the multi-function switch to its Off posi-
tion. If the wiper pivots move, wait until they stop
moving, then turn the ignition switch back to the
Off position. The wiper motor is now in its park
position.
(1) The front wiper arms must be indexed to the
wiper pivot shafts with the wiper motor in the park
position to be properly installed. Position the front
wiper arm pivot ends onto the wiper pivot shafts so
that the tip of the wiper blade is aligned with the
T-shaped wiper alignment lines located in the lower
edge of the windshield glass (Fig. 10).
(2) Once the wiper blade is aligned, lift the wiper
arm away from the windshield slightly to relieve the
spring tension on the pivot end and push the pivot
hole on the end of the wiper arm down firmly and
evenly over the wiper pivot shaft.
(3) Install and tighten the nut that secures the
wiper arm to the wiper pivot shaft. Tighten the nut
to 24 N´m (18 ft. lbs.).
(4) Wet the windshield glass, then operate the
front wipers. Turn the front wipers Off, then checkfor the correct wiper arm position and readjust as
required.
(5) Reinstall the plastic nut cap onto the wiper
arm pivot nut.
FRONT WIPER BLADE
DESCRIPTION
Each front wiper blade is secured by an integral
latching pivot block to the hook formation on the tip
of the front wiper arms, and rests on the glass near
the base of the windshield when the wipers are not
in operation (Fig. 12). The wiper blade consists of the
following components:
²Superstructure- The superstructure includes
several stamped steel bridges and links with claw
formations that grip the wiper blade element. Also
included in this unit is the latching, molded plastic
pivot block that secures the superstructure to the
wiper arm. The driver side front wiper blade has an
additional molded black plastic airfoil secured to the
superstructure, which is oriented toward the base of
the windshield when the front wipers are in their
parked position. All of the metal components of the
wiper blade have a satin black finish applied.
²Element- The wiper element or squeegee is the
resilient rubber member of the wiper blade that con-
tacts the glass.
²Flexor- The flexor is a rigid metal component
running along the length of each side of the wiper
Fig. 11 Wiper Arm Puller - Typical
1 - WIPER ARM
2 - WIPER PIVOT SHAFT
3 - BATTERY TERMINAL PULLER
Fig. 12 Front Wiper Blade
1 - SUPERSTRUCTURE
2 - ELEMENT
3 - PIVOT BLOCK
4 - RELEASE TAB
5 - PIVOT PIN
6 - CLAWS
7 - FLEXOR
KJFRONT WIPERS/WASHERS 8R - 13
FRONT WIPER ARM (Continued)

FRONT WIPER MODULE
DESCRIPTION
The front wiper module bracket is secured with
two nuts below the wiper motor through rubber insu-
lators to two weld studs on the bottom of the cowl
plenum panel beneath the cowl plenum cover/grille
panel (Fig. 14). Two screws secure the top of the
module bracket to the cowl plenum panel through
rubber insulators located on the outboard end of each
pivot bracket. The ends of the wiper pivot shafts that
protrude through dedicated openings in the cowl ple-
num cover/grille panel to drive the wiper arms and
blades are the only visible components of the front
wiper module. The front wiper module consists of the
following major components:
²Bracket- The front wiper module bracket con-
sists of a long tubular steel main member that has a
die cast pivot bracket formation near each end where
the two wiper pivots are secured. A stamped steel
mounting plate for the wiper motor is secured with
welds near the center of the main member. A short
stamped steel tab that extends laterally from one
side of the mounting plate provides a mounting loca-
tion for the wiper motor pigtail wire connector.
²Crank Arm- The front wiper motor crank arm
is a stamped steel unit with a slotted hole on thedriven end that is secured to the wiper motor output
shaft with a nut, and has a ball stud secured to the
drive end.
²Linkage- Two stamped steel drive links con-
nect the wiper motor crank arm to the wiper pivot
lever arms. The right side drive link has a plastic
socket-type bushing on each end. The left side drive
link has a plastic socket-type bushing on one end,
and a plastic sleeve-type bushing on the other end.
The socket-type bushing on one end of each drive
link is snap-fit over the ball stud on the lever arm of
its respective pivot. The left side drive link sleeve-
type bushing end is then fit over the motor crank
arm ball stud, and the other socket-type bushing of
the right side drive link is snap-fit over the exposed
end of the wiper motor crank arm ball stud.
²Motor- The front wiper motor is secured with
three screws to the motor mounting plate near the
center of the wiper module bracket. The wiper motor
output shaft passes through a hole in the module
bracket, where a nut secures the wiper motor crank
arm to the motor output shaft. The two-speed perma-
nent magnet wiper motor features an integral trans-
mission, an internal park switch, and an internal
automatic resetting circuit breaker. A molded plastic
shield covers the top of the motor.
²Pivots- The two front wiper pivots are secured
within the die cast pivot brackets on the outboard
ends of the wiper module main member. The lever
arms that extend from the center of the pivot shafts
each have a ball stud on their end. The upper end of
each pivot shaft where the wiper arms will be fas-
tened each is tapered and serrated with a threaded
stud formation at the tip. The lower ends of the pivot
shafts are installed through lubricated bushings in
the pivot brackets and are secured with snap rings. A
molded plastic shield covers each pivot shaft where it
enters the pivot bracket.
The front wiper module cannot be adjusted or
repaired. If any component of the module is faulty or
damaged, the entire front wiper module unit must be
replaced.
OPERATION
The front wiper module operation is controlled by
the battery current inputs received by the wiper
motor from the wiper on/off and wiper high/low
relays. The wiper motor speed is controlled by cur-
rent flow to either the low speed or the high speed
set of brushes. The park switch is a single pole, sin-
gle throw, momentary switch within the wiper motor
that is mechanically actuated by the wiper motor
transmission components. The park switch alter-
nately closes the wiper park switch sense circuit to
ground or to battery current, depending upon the
position of the wipers on the glass. This feature
Fig. 14 Front Wiper Module
1 - PIVOT BRACKET (2)
2 - MOTOR COVER
3 - MOTOR BRACKET
4 - LINKAGE BUSHING (4)
5 - DRIVE LINK (2)
6 - PIVOT SHAFT (2)
7 - INSULATOR (4)
8 - PIVOT CRANK ARM (2)
9 - PIVOT COVER
10 - MOTOR CRANK ARM
11 - PIGTAIL WIRE CONNECTOR
KJFRONT WIPERS/WASHERS 8R - 15

allows the motor to complete its current wipe cycle
after the wiper system has been turned Off, and to
park the wiper blades in the lowest portion of the
wipe pattern. The automatic resetting circuit breaker
protects the motor from overloads. The wiper motor
crank arm, the two wiper linkage members, and the
two wiper pivots mechanically convert the rotary out-
put of the wiper motor to the back and forth wiping
motion of the wiper arms and blades on the glass.
REMOVAL
(1) Unlatch and open the hood.
(2) Disconnect and isolate the battery negative
cable.
(3) Remove both front wiper arms from the wiper
pivots. (Refer to 8 - ELECTRICAL/WIPERS/WASH-
ERS - FRONT/FRONT WIPER ARM - REMOVAL).
(4) Remove the cowl plenum cover/grille panel
from over the cowl plenum. (Refer to 23 - BODY/EX-
TERIOR/COWL GRILLE - REMOVAL).
(5) Disconnect the headlamp and dash wire har-
ness connector for the front wiper motor from the
motor pigtail wire connector (Fig. 15).
(6) Remove the two screws that secure the front
wiper module to the top of the cowl plenum panel at
the pivot brackets.
(7) Remove the two nuts that secure the front
wiper module to the two weld studs on the bottom of
the cowl plenum panel.
(8) Lift the front wiper module up from the cowl
plenum panel far enough to disengage the two lower
insulators from the weld studs on the bottom of the
plenum panel.(9) Remove the front wiper module from the cowl
plenum panel as a unit.
INSTALLATION
(1) Position the front wiper module to the cowl ple-
num as a unit (Fig. 15).
(2) Lower the front wiper module lower mounting
insulators over the two weld studs on the bottom of
the cowl plenum panel.
(3) Install the two screws that secure the front
wiper module to the top of the cowl plenum panel at
the pivot brackets. Tighten the screw on the driver
side, followed by the screw on the passenger side.
Tighten the screws to 8 N´m (72 in. lbs.).
(4) Install and tighten the two nuts that secure
the front wiper module to the two weld studs on the
bottom of the cowl plenum panel. Tighten the nuts to
8 N´m (72 in. lbs.).
(5) Reconnect the headlamp and dash wire harness
connector for the front wiper motor to the motor pig-
tail wire connector.
(6) Reinstall the cowl plenum cover/grille panel
over the cowl plenum. (Refer to 23 - BODY/EXTERI-
OR/COWL GRILLE - INSTALLATION).
(7) Close and latch the hood.
(8) Reinstall both front wiper arms onto the wiper
pivots. (Refer to 8 - ELECTRICAL/FRONT WIPERS/
WASHERS/FRONT WIPER ARM - INSTALLATION).
(9) Reconnect the battery negative cable.
FRONT WIPER/WASHER
SWITCH
DESCRIPTION
The front wiper and washer switches are integral
to the right (wiper) control stalk of the multi-function
switch. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/MULTI-FUNCTION SWITCH -
DESCRIPTION).
OPERATION
The front wiper and washer switches are integral
to the right (wiper) control stalk of the multi-function
switch. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/MULTI-FUNCTION SWITCH -
OPERATION).
Fig. 15 Front Wiper Module Remove/Install
1 - NUT (2)
2 - SCREW (2)
3 - FRONT WIPER MODULE
4 - STUD (2)
5 - WIRE HARNESS CONNECTOR
8R - 16 FRONT WIPERS/WASHERSKJ
FRONT WIPER MODULE (Continued)

WASHER FLUID LEVEL
SWITCH
DESCRIPTION
The washer fluid level switch is a single pole, sin-
gle throw reed-type switch mounted at the rear of
the sump area near the bottom of the washer reser-
voir (Fig. 16). Only the molded plastic switch mount-
ing flange and the integral connector receptacle are
visible when the switch is installed in the reservoir.
A short nipple formation extends from the inner sur-
face of the switch mounting flange, and a barb on the
nipple near the switch mounting flange is pressed
through a rubber grommet seal installed in the
mounting hole of the reservoir. A small, molded plas-
tic float has two pivot pins near its center that are
snapped into two receptacles near the ends of two
stanchions that extend toward the float from the
switch nipple formation. A small magnet is secured
within the end of the float nearest the switch nipple
formation, and a reed switch is concealed within the
nipple. A diagnostic resistor is connected between the
two switch terminals within the switch mounting
flange. The washer fluid level switch cannot be
adjusted or repaired. If faulty or damaged, the switch
must be replaced.
OPERATION
The washer fluid level switch uses a pivoting,
oblong float to monitor the level of the washer fluid
in the washer reservoir. The float contains a small
magnet. When the float pivots, the proximity of this
magnet to a stationary reed switch within the nipple
formation of the switch changes. When the fluid level
in the washer reservoir is at or above the float level,
the float moves to a vertical position, the influence of
the float magnetic field is removed from the reed
switch, and the normally open reed switch contacts
open. When the fluid level in the washer reservoir
falls below the level of the pivoting float, the float
moves to a horizontal position, the influence of the
float magnetic field is applied to the reed switch, and
the contacts of the normally open reed switch close.
The washer fluid level switch is connected to the
vehicle electrical system through a dedicated take
out and connector of the headlamp and dash wire
harness. The switch is connected in series between
ground and the washer fluid switch sense input to
the ElectroMechanical Instrument Cluster (EMIC).
The switch receives a path to ground at all times
through another take out of the headlamp and dash
wire harness with a single eyelet terminal connector
that is secured under a ground screw near the front
of the left front fender inner shield in the engine
compartment. When the switch closes, the EMIC
senses the ground on the washer fluid switch sense
circuit. The EMIC is programmed to respond to this
input by illuminating the washer fluid indicator and
by sounding an audible chime tone warning.
The washer fluid level switch input to the EMIC
can be diagnosed using conventional diagnostic tools
and methods. (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER/WASHER FLUID INDICATOR -
DIAGNOSIS AND TESTING).
REMOVAL
The washer fluid level switch can be removed from
the washer reservoir without removing the reservoir
from the vehicle.
(1) Disconnect and isolate the battery negative
cable.
(2) Raise and support the vehicle.
(3) Remove the splash shield from the right front
fender wheel house. (Refer to 23 - BODY/EXTERIOR/
FRONT WHEELHOUSE SPLASH SHIELD -
REMOVAL).
(4) Disconnect the front or rear washer hose from
one of the barbed outlet nipples of the washer pump/
motor unit and allow the washer fluid to drain into a
clean container for reuse.
(5) Disconnect the headlamp and dash wire har-
ness connector for the washer fluid level switch from
the switch connector receptacle (Fig. 17).
Fig. 16 Washer Fluid Level Switch
1 - MOUNTING FLANGE
2 - BARBED NIPPLE
3 - FLOAT
4 - RESERVOIR
5 - GROMMET SEAL
6 - PIVOT
7 - MAGNET
8 - CONNECTOR RECEPTACLE
KJFRONT WIPERS/WASHERS 8R - 17

NOTE: The pivoting float of the washer fluid level
switch must be in a horizontal position within the
reservoir in order to be removed. With the reservoir
empty and in an upright position, the pivoting float
will orient itself to the horizontal position when the
switch connector receptacle is pointed straight
downwards.
(6) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the barbed nipple of the
washer fluid level switch out of the rubber grommet
seal on the back of the reservoir sump. Care must be
taken not to damage the reservoir.
(7) Remove the washer fluid level switch from the
washer reservoir.
(8) Remove the rubber grommet seal from the
washer fluid level switch mounting hole in the
washer reservoir and discard.
INSTALLATION
(1) Install a new rubber grommet seal into the
washer fluid level switch mounting hole in the
washer reservoir. Always use a new rubber grommet
seal on the reservoir.
(2) Insert the float of the washer fluid level switch
through the rubber grommet seal and into thewasher reservoir. The connector receptacle of the
washer fluid level switch should be pointed down-
ward.
(3) Using hand pressure, press firmly and evenly
on the washer fluid level switch mounting flange
until the barbed nipple is fully seated in the rubber
grommet seal in the washer reservoir mounting hole.
(4) Reconnect the headlamp and dash wire harness
connector for the washer fluid level switch to the
switch connector receptacle (Fig. 17).
(5) Reconnect the removed washer hose to the
barbed outlet nipple of the washer pump/motor unit.
(6) Reinstall the splash shield into the right front
fender wheel house. (Refer to 23 - BODY/EXTERIOR/
FRONT WHEELHOUSE SPLASH SHIELD -
INSTALLATION).
(7) Lower the vehicle.
(8) Refill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(9) Reconnect the battery negative cable.
WASHER PUMP/MOTOR
DESCRIPTION
The washer pump/motor unit (Fig. 18) is located on
the outboard side of the washer reservoir, on the out-
board side of the right front frame rail behind the
right front wheel house splash shield. A small perma-
nently lubricated and sealed reversible electric motor
is coupled to the rotor-type washer pump. The use of
an integral shuttle valve allows the washer pump/
motor unit to provide washer fluid to either the front
or the rear washer systems, depending upon the
direction of the motor/pump impeller rotation. A seal
flange with a barbed inlet nipple on the pump hous-
ing passes through a rubber grommet seal installed
in a dedicated mounting hole of the washer reservoir.
When the pump is installed in the reservoir the front
barbed outlet nipple on the pump shuttle valve hous-
ing connects the unit to the front washer hose and
the rear barbed outlet nipple connects the unit to the
rear washer hose. The letters ªFº and ªRº molded
into the shuttle valve housing adjacent to each nipple
provide further clarification of the nipple assign-
ments.
The washer pump/motor unit is retained on the
reservoir by the interference fit between the barbed
pump inlet nipple and the grommet seal, which is a
light press fit. The top of the washer pump is also
secured to the washer reservoir by the use of a snap
post on the motor and a snap post receptacle molded
into the reservoir that allows for mounting of the
washer pump without the use of fasteners. An inte-
gral connector receptacle on the top of the motor
Fig. 17 Washer Fluid Level Switch Remove/Install
1 - WASHER RESERVOIR
2 - WIRE HARNESS
3 - WASHER PUMP/MOTOR
4 - FRONT WASHER HOSE
5 - REAR WASHER HOSE
6 - WASHER FLUID LEVEL SWITCH
8R - 18 FRONT WIPERS/WASHERSKJ
WASHER FLUID LEVEL SWITCH (Continued)