engine light JEEP LIBERTY 2002 KJ / 1.G Owner's Guide

gle plug displaying an abnormal condition indicates
that a problem exists in the corresponding cylinder.
Replace spark plugs at the intervals recommended in
the Lubrication and Maintenance section.
Spark plugs that have low mileage may be cleaned
and reused if not otherwise defective, carbon or oil
fouled. Also refer to Spark Plug Conditions.
CAUTION: Never use a motorized wire wheel brush
to clean the spark plugs. Metallic deposits will
remain on the spark plug insulator and will cause
plug misfire.
DIAGNOSIS AND TESTING - SPARK PLUG
CONDITIONS
NORMAL OPERATING
The few deposits present on the spark plug will
probably be light tan or slightly gray in color. This is
evident with most grades of commercial gasoline
(Fig. 21). There will not be evidence of electrode
burning. Gap growth will not average more than
approximately 0.025 mm (.001 in) per 3200 km (2000
miles) of operation. Spark plugs that have normal
wear can usually be cleaned, have the electrodes
filed, have the gap set and then be installed.
Some fuel refiners in several areas of the United
States have introduced a manganese additive (MMT)
for unleaded fuel. During combustion, fuel with MMT
causes the entire tip of the spark plug to be coated
with a rust colored deposit. This rust color can be
misdiagnosed as being caused by coolant in the com-bustion chamber. Spark plug performance may be
affected by MMT deposits.
COLD FOULING/CARBON FOULING
Cold fouling is sometimes referred to as carbon
fouling. The deposits that cause cold fouling are basi-
cally carbon (Fig. 21). A dry, black deposit on one or
two plugs in a set may be caused by sticking valves
or defective spark plug cables. Cold (carbon) fouling
of the entire set of spark plugs may be caused by a
clogged air cleaner element or repeated short operat-
ing times (short trips).
WET FOULING OR GAS FOULING
A spark plug coated with excessive wet fuel or oil
is wet fouled. In older engines, worn piston rings,
leaking valve guide seals or excessive cylinder wear
can cause wet fouling. In new or recently overhauled
engines, wet fouling may occur before break-in (nor-
mal oil control) is achieved. This condition can usu-
ally be resolved by cleaning and reinstalling the
fouled plugs.
OIL OR ASH ENCRUSTED
If one or more spark plugs are oil or oil ash
encrusted (Fig. 22), evaluate engine condition for the
cause of oil entry into that particular combustion
chamber.
ELECTRODE GAP BRIDGING
Electrode gap bridging may be traced to loose
deposits in the combustion chamber. These deposits
accumulate on the spark plugs during continuous
stop-and-go driving. When the engine is suddenly
Fig. 21 Normal Operation and Cold (Carbon) Fouling
1 - NORMAL
2 - DRY BLACK DEPOSITS
3 - COLD (CARBON) FOULING
Fig. 22 Oil or Ash Encrusted
KJIGNITION CONTROL 8I - 13
SPARK PLUG (Continued)

perform its many functions. The EMIC module incor-
porates a blue-green digital Vacuum Fluorescent Dis-
play (VFD) for displaying odometer and trip
odometer information, as well as several warning
messages and certain diagnostic information. In addi-
tion to instrumentation and indicators, the EMIC has
the hardware and software needed to provide the fol-
lowing features:
²Chime Warning Service- A chime tone gener-
ator on the EMIC electronic circuit board provides
audible alerts to the vehicle operator and eliminates
the need for a separate chime module. (Refer to 8 -
ELECTRICAL/CHIME WARNING SYSTEM -
DESCRIPTION).
²Panel Lamps Dimming Service- The EMIC
provides a hard wired 12-volt Pulse-Width Modulated
(PWM) output that synchronizes the dimming level
of the radio display, gear selector indicator, heater-air
conditioner control, and all other dimmable lighting
on the panel lamps dimmer circuit with that of the
cluster illumination lamps and VFD.
The EMIC houses four analog gauges and has pro-
visions for up to twenty-four indicators (Fig. 2). The
EMIC includes the following analog gauges:
²Coolant Temperature Gauge
²Fuel Gauge
²Speedometer
²Tachometer
Some of the EMIC indicators are automatically
configured when the EMIC is connected to the vehi-
cle electrical system for compatibility with certain
optional equipment or equipment required for regula-
tory purposes in certain markets. While each EMIC
may have provisions for indicators to support every
available option, the configurable indicators will not
be functional in a vehicle that does not have the
equipment that an indicator supports. The EMIC
includes provisions for the following indicators (Fig.
2):
²Airbag Indicator (with Airbag System only)
²Antilock Brake System (ABS) Indicator
(with ABS only)
²Brake Indicator
²Charging Indicator
²Coolant Low Indicator (with Diesel Engine
only)
²Cruise Indicator (with Speed Control Sys-
tem only)
²Four-Wheel Drive Full Time Indicator (with
Selec-Trac Transfer Case only)
²Four-Wheel Drive Low Mode Indicator
²Four-Wheel Drive Part Time Indicator
²Front Fog Lamp Indicator (with Front Fog
Lamps only)
²High Beam Indicator
²Low Fuel Indicator²Low Oil Pressure Indicator
²Malfunction Indicator Lamp (MIL)
²Overdrive-Off Indicator (with Automatic
Transmission only)
²Rear Fog Lamp Indicator (with Rear Fog
Lamps only)
²Seatbelt Indicator
²Security Indicator (with Vehicle Theft
Security System only)
²Sentry Key Immobilizer System (SKIS)
Indicator (with SKIS only)
²Transmission Overtemp Indicator (with
Automatic Transmission only)
²Turn Signal (Right and Left) Indicators
²Wait-To-Start Indicator (with Diesel Engine
only)
²Water-In-Fuel Indicator (with Diesel Engine
only)
Each indicator in the EMIC is illuminated by a
dedicated Light Emitting Diode (LED) that is sol-
dered onto the EMIC electronic circuit board. The
LEDs are not available for service replacement and,
if damaged or faulty, the entire EMIC must be
replaced. Cluster illumination is accomplished by
dimmable incandescent back lighting, which illumi-
nates the gauges for visibility when the exterior
lighting is turned on. Each of the incandescent bulbs
is secured by an integral bulb holder to the electronic
circuit board from the back of the cluster housing.
The incandescent bulb/bulb holder units are available
for service replacement.
Hard wired circuitry connects the EMIC to the
electrical system of the vehicle. These hard wired cir-
cuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system
and to the EMIC through the use of a combination of
soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
The EMIC modules for this model are serviced only
as complete units. The EMIC module cannot be
adjusted or repaired. If a gauge, an LED indicator,
the VFD, the electronic circuit board, the circuit
board hardware, the cluster overlay, or the EMIC
housing are damaged or faulty, the entire EMIC mod-
ule must be replaced. The cluster lens, hood and
mask unit and the individual incandescent lamp
bulbs with holders are available for service replace-
ment.
KJINSTRUMENT CLUSTER 8J - 3
INSTRUMENT CLUSTER (Continued)

OPERATION
The ElectroMechanical Instrument Cluster (EMIC)
is designed to allow the vehicle operator to monitor
the conditions of many of the vehicle components and
operating systems. The gauges and indicators in the
EMIC provide valuable information about the various
standard and optional powertrains, fuel and emis-
sions systems, cooling systems, lighting systems,
safety systems and many other convenience items.
The EMIC is installed in the instrument panel so
that all of these monitors can be easily viewed by the
vehicle operator when driving, while still allowing
relative ease of access for service. The microproces-sor-based EMIC hardware and software uses various
inputs to control the gauges and indicators visible on
the face of the cluster. Some of these inputs are hard
wired, but most are in the form of electronic mes-
sages that are transmitted by other electronic mod-
ules over the Programmable Communications
Interface (PCI) data bus network. (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/COMMUNICATION - OPERATION).
The EMIC microprocessor smooths the input data
using algorithms to provide gauge readings that are
accurate, stable and responsive to operating condi-
tions. These algorithms are designed to provide
Fig. 2 EMIC Gauges & Indicators
1 - SKIS INDICATOR 16 - REAR FOG LAMP INDICATOR
2 - AIRBAG INDICATOR 17 - ABS INDICATOR
3 - LOW FUEL INDICATOR 18 - CHARGING INDICATOR
4 - WAIT-TO-START INDICATOR 19 - WATER-IN-FUEL INDICATOR
5 - OVERDRIVE-OFF INDICATOR 20 - ENGINE TEMPERATURE GAUGE
6 - COOLANT LOW INDICATOR 21 - ODOMETER/TRIP ODOMETER SWITCH BUTTON
7 - SEATBELT INDICATOR 22 - ODOMETER/TRIP ODOMETER DISPLAY
8 - TACHOMETER 23 - CRUISE INDICATOR
9 - LEFT TURN INDICATOR 24 - LOW OIL PRESSURE INDICATOR
10 - HIGH BEAM INDICATOR 25 - TRANSMISSION OVERTEMP INDICATOR
11 - RIGHT TURN INDICATOR 26 - PART TIME 4WD INDICATOR
12 - SPEEDOMETER 27 - BRAKE INDICATOR
13 - FRONT FOG LAMP INDICATOR 28 - FULL TIME 4WD INDICATOR
14 - 4WD LOW MODE INDICATOR 29 - SECURITY INDICATOR
15 - MALFUNCTION INDICATOR LAMP (MIL) 30 - FUEL GAUGE
8J - 4 INSTRUMENT CLUSTERKJ
INSTRUMENT CLUSTER (Continued)

eter/trip odometer switch button that extends
through the lower edge of the cluster lens, just right
of the speedometer. Actuating this switch momen-
tarily with the ignition switch in the On position will
toggle the VFD between the odometer and trip odom-
eter modes. Depressing the switch button for about
two seconds while the VFD is in the trip odometer
mode will reset the trip odometer value to zero. Hold-
ing this switch depressed while turning the ignition
switch from the Off position to the On position will
initiate the EMIC self-diagnostic actuator test. The
VFD will also display the cluster software version
level near the completion of the EMIC self-diagnostic
actuator test. Refer to the appropriate diagnostic
information for additional details on this VFD func-
tion.
The VFD is diagnosed using the EMIC self-diag-
nostic actuator test. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND
TESTING). Proper testing of the PCI data bus and
the electronic data bus message inputs to the EMIC
that control some of the VFD functions requires the
use of a DRBIIItscan tool. Refer to the appropriate
diagnostic information. Specific operation details for
the odometer, the trip odometer, and the various
warning message functions of the VFD may be found
elsewhere in this service information.
INDICATORS Indicators are located in various
positions within the EMIC and are all connected to
the EMIC circuit board. The turn signal indicators,
security indicator, washer fluid indicator, and coolant
low indicator (diesel engine only) use hard wired
inputs to the EMIC. The brake indicator is controlled
by PCI data bus messages from the Controller
Antilock Brake (CAB) as well as by hard wired park
brake switch and brake fluid level switch inputs to
the EMIC. The Malfunction Indicator Lamp (MIL) is
normally controlled by PCI data bus messages from
the Powertrain Control Module (PCM); however, if
the EMIC loses PCI data bus communication, the
EMIC circuitry will automatically turn the MIL on
until PCI data bus communication is restored. The
EMIC uses PCI data bus messages from the Body
Control Module (BCM), the PCM, the Airbag Control
Module (ACM), and the CAB to control all of the
remaining indicators.
The various indicators are controlled by different
strategies; some receive fused ignition switch output
from the EMIC circuitry and have a switched ground,
others are grounded through the EMIC circuitry and
have a switched battery feed, while still others are
completely controlled by the EMIC microprocessor
based upon various hard wired and electronic mes-
sage inputs. Some indicators are illuminated at a
fixed intensity, while the illumination intensity ofothers is synchronized with that of the EMIC general
illumination lamps.
In addition, certain indicators in this instrument
cluster are automatically configured or self-config-
ured. This feature allows the configurable indicators
to be enabled by the EMIC circuitry for compatibility
with certain optional equipment. The ABS indicator,
airbag indicator, SKIS indicator are automatically
configured by PCI data bus messages received by the
EMIC from the CAB, ACM, or Sentry Key Immobi-
lizer Module (SKIM) after the EMIC is installed in
the vehicle. Once these configuration settings are
learned by the EMIC, the DRBIIItscan tool must be
used to remove these settings from the EMIC non-
volatile memory. The self-configured indicators
remain latent in each EMIC at all times and will be
activated only when the EMIC receives the appropri-
ate PCI message inputs for the optional system or
equipment.
The hard wired indicators are diagnosed using con-
ventional diagnostic methods. The EMIC and PCI
bus message controlled indicators are diagnosed
using the EMIC self-diagnostic actuator test. (Refer
to 8 - ELECTRICAL/INSTRUMENT CLUSTER -
DIAGNOSIS AND TESTING). Proper testing of the
PCI data bus and the electronic data bus message
inputs to the EMIC that control each indicator
require the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information. Specific details of
the operation for each indicator may be found else-
where in this service information.
CLUSTER ILLUMINATION The EMIC has several
illumination lamps that are illuminated when the
exterior lighting is turned on with the headlamp
(multi-function) switch. The illumination intensity of
these lamps is adjusted by a 12-volt Pulse Width
Modulated (PWM) output of the EMIC when the
interior lighting control ring on the left control stalk
of the multi-function switch is rotated (down to dim,
up to brighten) to one of six available minor detent
positions. The BCM provides electronic dimming
level messages based upon internal programming
and inputs it receives from the control knob and con-
trol ring on the left (lighting) control stalk of the
multi-function switch on the steering column, then
provides a control output to energize or de-energize
the park lamp relay as appropriate. The energized
park lamp relay provides battery current to the
EMIC on the hard wired fused park lamp relay out-
put circuit, and the BCM provides the electronic dim-
ming level message to the EMIC over the PCI data
bus. The EMIC electronic circuitry provides the
proper PWM output to the cluster illumination lamps
and the VFD on the EMIC circuit board, then pro-
vides a synchronized PWM output on the hard wired
8J - 6 INSTRUMENT CLUSTERKJ
INSTRUMENT CLUSTER (Continued)

(2) With the bulb holder fully seated against the
cluster electronic circuit board, turn the bulb holder
clockwise about sixty degrees to lock it into place.
(3) Reinstall the instrument cluster onto the
instrument panel. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - INSTALLATION).
(4) Reconnect the battery negative cable.
CLUSTER LENS, HOOD, AND MASK
(1) Position the cluster lens, hood, and mask unit
over the face of the instrument cluster (Fig. 5). Be
certain that the odometer/trip odometer switch but-
ton is inserted through the proper clearance holes in
the mask and the lens.
(2) From the back of the instrument cluster, install
and tighten the six screws that secure the rear cover
and the lens, hood, and mask unit to the cluster
housing. Tighten the screws to 1 N´m (10 in. lbs.).
(3) Reinstall the instrument cluster onto the
instrument panel. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - INSTALLATION).
(4) Reconnect the battery negative cable.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Position the instrument cluster to the instru-
ment panel.
(2) Reconnect the instrument panel wire harness
connector for the cluster to the cluster connector
receptacle.
(3) Position the instrument cluster into the instru-
ment panel.
(4) Install and tighten the four screws that secure
the instrument cluster to the instrument panel (Fig.
3). Tighten the screws to 2 N´m (17 in. lbs.).
(5) Reinstall the cluster bezel onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - INSTALLATION).
(6) Reconnect the battery negative cable.NOTE: Some of the indicators in this instrument
cluster are self configured or automatically config-
ured when the cluster is connected to the vehicle
electrical system. This feature allows those indica-
tors to be enabled for compatibility with certain
optional equipment. However, if an instrument clus-
ter was previously connected to another vehicle
with different equipment options than the current
vehicle, some of the automatically configured indi-
cator settings may have to be disabled using a
DRBIIITscan tool. Refer to the appropriate diagnos-
tic information.
ABS INDICATOR
DESCRIPTION
An Antilock Brake System (ABS) indicator is stan-
dard equipment on all instrument clusters. However,
the instrument cluster is programmed to automati-
cally enable this indicator only on vehicles equipped
with the optional antilock brake system. The ABS
indicator is located above the engine temperature
gauge and to the right of the speedometer in the
instrument cluster. The ABS indicator consists of a
stencil-like cutout of the International Control and
Display Symbol icon for ªFailure of Anti-lock Braking
Systemº in the opaque layer of the instrument clus-
ter overlay. The dark outer layer of the overlay pre-
vents the indicator from being clearly visible when it
is not illuminated. An amber Light Emitting Diode
(LED) behind the cutout in the opaque layer of the
overlay causes the icon to appear in amber through
the translucent outer layer of the overlay when it is
illuminated from behind by the LED, which is sol-
dered onto the instrument cluster electronic circuit
board. The ABS indicator is serviced as a unit with
the instrument cluster.
OPERATION
The ABS indicator gives an indication to the vehi-
cle operator when the ABS system is faulty or inop-
erative. This indicator is controlled by a transistor on
the instrument cluster circuit board based upon clus-
ter programming and electronic messages received by
the cluster from the Controller Antilock Brake (CAB)
over the Programmable Communications Interface
(PCI) data bus. The ABS indicator Light Emitting
Diode (LED) is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the LED will always be off when the ignition switch
is in any position except On or Start. The LED only
KJINSTRUMENT CLUSTER 8J - 11
INSTRUMENT CLUSTER (Continued)

tor for the park brake switch from the switch termi-
nal. Check for continuity between the terminal of the
park brake switch and a good ground. There should
be no continuity with the park brake released, and
continuity with the park brake applied. If OK, go to
Step 2. If not OK, replace the faulty park brake
switch.
(2) Disconnect the instrument panel wire harness
connector for the instrument cluster from the cluster
connector receptacle. Check for continuity between
the park brake switch sense circuit cavity of the front
body wire harness connector for the park brake
switch and a good ground. There should be no conti-
nuity. If not OK, repair the shorted park brake
switch sense circuit between the park brake switch
and the instrument cluster as required.
CHARGING INDICATOR
DESCRIPTION
A charging indicator is standard equipment on all
instrument clusters. The charging indicator is located
above the engine temperature gauge and to the right
of the speedometer in the instrument cluster. The
charging indicator consists of a stencil-like cutout of
the International Control and Display Symbol icon
for ªBattery Charging Conditionº in the opaque layer
of the instrument cluster overlay. The dark outer
layer of the overlay prevents the indicator from being
clearly visible when it is not illuminated. A red Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in red through the translucent outer layer of the
overlay when the indicator is illuminated from
behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. The
charging indicator is serviced as a unit with the
instrument cluster.
OPERATION
The charging indicator gives an indication to the
vehicle operator when the electrical system voltage is
too low or too high. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon the cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
charging indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the charging indicator for the following rea-
sons:
²Bulb Test- Each time the ignition switch is
turned to the On position the charging indicator is
illuminated by the instrument cluster for about three
seconds as a bulb test.
²Charge Fail Message- Each time the cluster
receives a charge fail message from the PCM (system
voltage is nine volts or lower, the charging indicator
will be illuminated. The indicator remains illumi-
nated until the cluster receives a message from the
PCM indicating there is no charge fail condition (sys-
tem voltage is twelve volts or higher, but lower than
sixteen volts), or until the ignition switch is turned to
the Off position, whichever occurs first.
²Voltage High Message- Each time the cluster
receives a message from the PCM indicating a volt-
age high condition (system voltage is sixteen volts or
higher), the lamp will be illuminated. The lamp
remains illuminated until the cluster receives a mes-
sage from the PCM indicating there is no voltage
high condition (system voltage is lower than sixteen
volts, but higher than nine volts), or until the igni-
tion switch is turned to the Off position, whichever
occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the charging indicator will
be turned on, then off again during the bulb check
portion of the test to confirm the functionality of the
LED and the cluster control circuitry.
The PCM continually monitors the electrical sys-
tem voltage to control the generator output. The
PCM then sends the proper system voltage messages
to the instrument cluster. If the instrument cluster
turns on the indicator after the bulb test, it may
indicate that the charging system requires service.
For further diagnosis of the charging indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the charging system, the PCI
data bus, or the electronic message inputs to the
instrument cluster that control the charging indica-
tor, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
COOLANT LOW INDICATOR
DESCRIPTION
A coolant low indicator is only found in the instru-
ment clusters of vehicles equipped with an optional
diesel engine. The coolant low indicator is located
KJINSTRUMENT CLUSTER 8J - 15
BRAKE/PARK BRAKE INDICATOR (Continued)

above the fuel gauge and to the left of the tachometer
in the instrument cluster. The coolant low indicator
consists of a stencil-like cutout of the International
Control and Display Symbol icon for ªLow Engine
Coolantº in the opaque layer of the instrument clus-
ter overlay. The dark outer layer of the overlay pre-
vents the indicator from being clearly visible when it
is not illuminated. An amber Light Emitting Diode
(LED) behind the cutout in the opaque layer of the
overlay causes the icon to appear in amber through
the translucent outer layer of the overlay when the
indicator is illuminated from behind by the LED,
which is soldered onto the instrument cluster elec-
tronic circuit board. The coolant low indicator is ser-
viced as a unit with the instrument cluster.
OPERATION
The coolant low indicator gives an indication to the
vehicle operator when the diesel engine coolant level
is low. This indicator is controlled by a transistor on
the instrument cluster circuit board based upon clus-
ter programming and a hard wired input received by
the cluster from the engine coolant level switch. The
coolant low indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the coolant low indicator for the following
reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the coolant low indicator is
illuminated for about three seconds as a bulb test.
²Engine Coolant Level Switch Input- Each
time the cluster detects ground on the low coolant
fluid level sense circuit (engine coolant level switch
closed = engine coolant level low) the cluster applies
an algorithm to confirm that the input is correct and
not the result of coolant sloshing in the coolant bot-
tle. The cluster tests the status of the circuit about
seven milliseconds after ignition On, and about once
every second thereafter, then uses an internal
counter to count up or down. When the counter accu-
mulates thirty ground inputs on the circuit, the cool-
ant low indicator will be illuminated. The indicator
remains illuminated until the low coolant fluid level
sense input to the cluster is an open circuit (engine
coolant level switch open = engine coolant level full),
or until the ignition switch is turned to the Off posi-
tion, whichever occurs first.²Engine Coolant Level Switch Input Fault-
The engine coolant level switch also features a 3.3
kilohm diagnostic resistor connected in parallel
between the switch input and output to provide the
cluster with verification that the low coolant fluid
level sense circuit is not open or shorted. If the clus-
ter does not see a proper input on the low coolant
fluid level sense circuit, it will suspend coolant low
indicator operation. The indicator operation remains
suspended until the low coolant fluid level sense cir-
cuit fault is resolved.
²Actuator Test- Each time the cluster is put
through the actuator test, the coolant low indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The engine coolant level switch on the coolant bot-
tle provides a hard wired ground input to the instru-
ment cluster circuitry through the low coolant fluid
level sense circuit whenever the level of the coolant
in the bottle is low. For further diagnosis of the cool-
ant low indicator or the instrument cluster circuitry
that controls the LED, (Refer to 8 - ELECTRICAL/
INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the engine cool-
ant level switch input to the instrument cluster that
control the coolant low indicator, a DRBIIItscan tool
is required. Refer to the appropriate diagnostic infor-
mation.
CRUISE INDICATOR
DESCRIPTION
A cruise indicator is standard equipment on all
instrument clusters, but is only functional on vehi-
cles equipped with the optional speed control system.
The cruise indicator is located near the lower edge of
the instrument cluster, between the tachometer and
the speedometer. The cruise indicator consists of a
stencil-like cutout of the word ªCRUISEº in the
opaque layer of the instrument cluster overlay. The
dark outer layer of the overlay prevents the indicator
from being clearly visible when it is not illuminated.
A green Light Emitting Diode (LED) behind the cut-
out in the opaque layer of the overlay causes the
ªCRUISEº text to appear in green through the trans-
lucent outer layer of the overlay when it is illumi-
nated from behind by the LED, which is soldered
onto the instrument cluster electronic circuit board.
When the exterior lighting is turned On, the illumi-
nation intensity of the cruise indicator is dimmable,
which is adjusted using the panel lamps dimmer con-
trol ring on the left control stalk of the multi-func-
tion switch. The cruise indicator is serviced as a unit
with the instrument cluster.
8J - 16 INSTRUMENT CLUSTERKJ
COOLANT LOW INDICATOR (Continued)

The BCM continually monitors the door ajar
switches that are integral to each door latch to deter-
mine the status of the doors. The BCM then sends
the proper door ajar lamp-on and lamp-off messages
to the instrument cluster. For further diagnosis of
the door ajar indicator or the instrument cluster cir-
cuitry that controls the indicator, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). For proper diagnosis of the door
ajar switches and circuits, the BCM, the PCI data
bus, or the electronic message inputs to the instru-
ment cluster that control the door ajar indicator, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
ENGINE TEMPERATURE
GAUGE
DESCRIPTION
An engine coolant temperature gauge is standard
equipment on all instrument clusters. The engine
coolant temperature gauge is located in the right
lower corner of the instrument cluster, to the right of
the speedometer. The engine coolant temperature
gauge consists of a movable gauge needle or pointer
controlled by the instrument cluster circuitry and a
fixed 90 degree scale on the cluster overlay that
reads left-to-right from ªCº (or Cold) to ªHº (or Hot)
for all engines. An International Control and Display
Symbol icon for ªEngine Coolant Temperatureº is
located on the cluster overlay, in the center of the
gauge directly above the hub of the gauge needle.
The engine coolant temperature gauge graphics are
dark blue and black against a beige field, except for a
single light blue graduation at the far left (Cold) end
of the gauge scale and a single red graduation at the
far right (Hot) end of the gauge scale, making them
clearly visible within the instrument cluster in day-
light. When illuminated from behind by the panel
lamps dimmer controlled cluster illumination lighting
with the exterior lamps turned On, the blue graphics
appear blue and the red graphics appear red. The
orange gauge needle is internally illuminated. Gauge
illumination is provided by replaceable incandescent
bulb and bulb holder units located on the instrument
cluster electronic circuit board. The engine coolant
temperature gauge is serviced as a unit with the
instrument cluster.
OPERATION
The engine coolant temperature gauge gives an
indication to the vehicle operator of the engine cool-
ant temperature. This gauge is controlled by the
instrument cluster circuit board based upon cluster
programming and electronic messages received bythe cluster from the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus. The engine coolant temper-
ature gauge is an air core magnetic unit that receives
battery current on the instrument cluster electronic
circuit board through the fused ignition switch out-
put (run-start) circuit whenever the ignition switch is
in the On or Start positions. The cluster is pro-
grammed to move the gauge needle back to the low
end of the scale after the ignition switch is turned to
the Off position. The instrument cluster circuitry
controls the gauge needle position and provides the
following features:
²Engine Temperature Normal Message- Each
time the cluster receives a message from the PCM
indicating the engine coolant temperature is within
the normal operating range [up to about 124É C (255É
F) for gasoline engines, or about 110É C (230É F) for
diesel engines], the gauge needle is moved to the rel-
ative temperature position of the gauge scale.
²Engine Temperature High Message- Each
time the cluster receives a message from the PCM
indicating the engine coolant temperature is high
[above about 127É C (260É F) for gasoline engines, or
112É C (233É F) for diesel engines], the gauge needle
is moved into the center of the red warning zone on
the gauge scale.
²Engine Temperature Critical Message-
Each time the cluster receives a message from the
PCM indicating the engine coolant temperature is
critical [above about 132É C (269É F) for gasoline
engines, or 115É C (239É F) for diesel engines], the
gauge needle is moved to the high end of the red
warning zone on the gauge scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept to the gauge calibration points on the gauge
scale in sequence in order to confirm the functional-
ity of the gauge and the cluster control circuitry.
The PCM continually monitors the engine coolant
temperature sensor to determine the engine operat-
ing temperature. The PCM then sends the proper
engine coolant temperature messages to the instru-
ment cluster. For further diagnosis of the engine cool-
ant temperature gauge or the instrument cluster
circuitry that controls the gauge, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). If the instrument cluster moves the
engine coolant temperature gauge needle to indicate
a high or critical engine temperature, it may indicate
that the engine or the engine cooling system requires
service. For proper diagnosis of the engine coolant
temperature sensor, the PCM, the PCI data bus, or
the electronic message inputs to the instrument clus-
ter that control the engine coolant temperature
8J - 18 INSTRUMENT CLUSTERKJ
DOOR AJAR INDICATOR (Continued)

gauge, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
FRONT FOG LAMP INDICATOR
DESCRIPTION
A front fog lamp indicator is standard equipment
on all instrument clusters, but is only functional on
vehicles equipped with the optional front fog lamps.
The front fog lamp indicator is located above the
engine temperature gauge and to the right of the
speedometer in the instrument cluster. The front fog
lamp indicator consists of a stencil-like cutout of the
International Control and Display Symbol icon for
ªFront Fog Lightº in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
ible when it is not illuminated. A green Light Emit-
ting Diode (LED) behind the cutout in the opaque
layer of the overlay causes the icon to appear in
green through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. When the exterior lighting is
turned On, the illumination intensity of the front fog
lamp indicator is dimmable, which is adjusted using
the panel lamps dimmer control ring on the left con-
trol stalk of the multi-function switch. The front fog
lamp indicator is serviced as a unit with the instru-
ment cluster.
OPERATION
The front fog lamp indicator gives an indication to
the vehicle operator whenever the front fog lamps
are illuminated. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon the cluster programming and elec-
tronic messages received by the cluster from the
Body Control Module (BCM) over the Programmable
Communications Interface (PCI) data bus. The front
fog lamp indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will allow this indicator to
operate whenever the instrument cluster receives a
battery current input on the fused B(+) circuit.
Therefore, the LED can be illuminated regardless of
the ignition switch position. The LED only illumi-
nates when it is provided a path to ground by the
instrument cluster transistor. The instrument cluster
will turn on the front fog lamp indicator for the fol-
lowing reasons:
²Front Fog Lamp-On Message- Each time the
cluster receives a front fog lamp-on message from the
BCM indicating the front fog lamps are turned On,
the front fog lamp indicator will be illuminated. Theindicator remains illuminated until the cluster
receives a front fog lamp-off message from the BCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the front fog lamp indica-
tor will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The BCM continually monitors the exterior light-
ing (multi-function) switch to determine the proper
outputs to the front fog lamp relay. The BCM then
sends the proper front fog lamp indicator lamp-on
and lamp-off messages to the instrument cluster. For
further diagnosis of the front fog lamp indicator or
the instrument cluster circuitry that controls the
indicator, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the front fog lamp system, the
BCM, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the
front fog lamp indicator, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
FUEL GAUGE
DESCRIPTION
A fuel gauge is standard equipment on all instru-
ment clusters. The fuel gauge is located in the left
lower corner of the instrument cluster, to the left of
the tachometer. The fuel gauge consists of a movable
gauge needle or pointer controlled by the instrument
cluster circuitry and a fixed 90 degree scale on the
cluster overlay that reads left-to-right from E (or
Empty) to F (or Full). An International Control and
Display Symbol icon for ªFuelº is located on the clus-
ter overlay, in the center of the gauge directly above
the hub of the gauge needle. An arrowhead pointed
to the left side of the vehicle is imprinted on the clus-
ter overlay next to the ªFuelº icon in the fuel gauge
to provide the driver with a reminder as to the loca-
tion of the fuel filler access. The fuel gauge graphics
are dark blue and black against a beige field, except
for a single red graduation at the far left (Empty)
end of the gauge scale, making them clearly visible
within the instrument cluster in daylight. When illu-
minated from behind by the panel lamps dimmer
controlled cluster illumination lighting with the exte-
rior lamps turned On, the blue graphics appear blue
and the red graphics appear red. The orange gauge
needle is internally illuminated. Gauge illumination
is provided by replaceable incandescent bulb and
bulb holder units located on the instrument cluster
electronic circuit board. The fuel gauge is serviced as
a unit with the instrument cluster.
KJINSTRUMENT CLUSTER 8J - 19
ENGINE TEMPERATURE GAUGE (Continued)

when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the low fuel indicator for the following rea-
sons:
²Bulb Test- Each time the ignition switch is
turned to the On position the low fuel indicator is
illuminated for about three seconds as a bulb test.
²Less Than 12.5 Percent Tank Full Message-
Each time the cluster receives a message from the
PCM indicating that the percent tank full is less
than 12.5 (one-eighth), the low fuel indicator is illu-
minated. The indicator remains illuminated until the
cluster receives messages from the PCM indicating
that the percent tank full has increased to greater
than 12.5 (one-eighth). The PCM applies an algo-
rithm to the input from the fuel tank sender to
dampen the illumination of the low fuel indicator
against the negative effect that fuel sloshing within
the fuel tank can have on accurate inputs to the
PCM.
²Less Than Empty Percent Tank Full Mes-
sage- Each time the cluster receives a message from
the PCM indicating the percent tank full is less than
empty, the low fuel indicator is illuminated immedi-
ately. This message would indicate that the fuel tank
sender input to the PCM is a short circuit.
²More Than Full Percent Tank Full Message
- Each time the cluster receives a message from the
PCM indicating the percent tank full is more than
full, the low fuel indicator is illuminated immedi-
ately. This message would indicate that the fuel tank
sender input to the PCM is an open circuit.
²Communication Error- If the cluster fails to
receive a percent tank full message for more than
about twelve seconds, the cluster control circuitry
will illuminate the low fuel indicator until a new per-
cent tank full message is received, or until the igni-
tion switch is turned to the Off position, whichever
occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the low fuel indicator will
be turned on, then off again during the bulb check
portion of the test to confirm the functionality of the
LED and the cluster control circuitry.
The PCM continually monitors the fuel tank
sender input to determine the fuel level. The PCM
then applies an algorithm to the input and sends the
proper percent tank full messages to the instrument
cluster. For further diagnosis of the low fuel indicator
or the instrument cluster circuitry that controls the
LED, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the fuel tank sender, the PCM,
the PCI data bus, or the electronic message inputs to
the instrument cluster that control the low fuel indi-cator, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
LOW OIL PRESSURE
INDICATOR
DESCRIPTION
A low oil pressure indicator is standard equipment
on all instrument clusters. The low oil pressure indi-
cator is located near the lower edge of the instrument
cluster, between the tachometer and the speedometer.
The low oil pressure indicator consists of a stencil-
like cutout of the International Control and Display
Symbol icon for ªEngine Oilº in the opaque layer of
the instrument cluster overlay. The dark outer layer
of the overlay prevents the indicator from being
clearly visible when it is not illuminated. A red Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in red through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. The low oil pressure indica-
tor is serviced as a unit with the instrument cluster.
OPERATION
The low oil pressure indicator gives an indication
to the vehicle operator when the engine oil pressure
is low. This indicator is controlled by a transistor on
the instrument cluster electronic circuit board based
upon cluster programming and electronic messages
received by the cluster from the Powertrain Control
Module (PCM) over the Programmable Communica-
tions Interface (PCI) data bus. The low oil pressure
indicator Light Emitting Diode (LED) is completely
controlled by the instrument cluster logic circuit, and
that logic will only allow this indicator to operate
when the instrument cluster receives a battery cur-
rent input on the fused ignition switch output (run-
start) circuit. Therefore, the LED will always be off
when the ignition switch is in any position except On
or Start. The LED only illuminates when it is pro-
vided a path to ground by the instrument cluster
transistor. The instrument cluster will turn on the
low oil pressure indicator for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the low oil pressure indica-
tor is illuminated as a bulb test. The indicator will
remain illuminated until the engine is started
(engine speed is greater than 450 rpm), or until the
ignition switch is turned to the Off position, which-
ever occurs first.
²Engine Oil Pressure Low Message- Once the
engine has been started (engine speed has been
greater than 450 rpm), each time the cluster receives
KJINSTRUMENT CLUSTER 8J - 23
LOW FUEL INDICATOR (Continued)