wiper JEEP LIBERTY 2002 KJ / 1.G Repair Manual

Fig. 1 Rear Wiper & Washer System
1 - WASHER NOZZLE
2 - WIPER MODULE3 - WIPER ARM & BLADE
4 - PARK RAMP
8R - 28 REAR WIPERS/WASHERSKJ
REAR WIPERS/WASHERS (Continued)

²Rear Wiper Module- The rear wiper motor
output shaft is the only visible component of the rear
wiper module. The remainder of the module is con-
cealed within the tailgate below the rear flip-up glass
opening. The rear wiper module includes the module
bracket, the rear wiper motor, and the rear wiper
electronic control circuitry.
²Washer Pump/Motor- The reversible electric
washer pump/motor unit is located in a dedicated
hole on the lower outboard side of the washer reser-
voir, behind the right front wheel house splash
shield. This single reversible washer pump/motor
provides washer fluid to either the front or rear
washer system plumbing, depending upon the direc-
tion of the pump motor rotation. (Refer to 8 - ELEC-
TRICAL/FRONT WIPERS/WASHERS/WASHER
PUMP MOTOR - DESCRIPTION).
²Washer Reservoir- The washer reservoir is
concealed behind the right front wheel house splash
shield ahead of the right front wheel. The washer
reservoir filler neck is the only visible portion of the
reservoir, and it is accessed from the right front cor-
ner of the engine compartment. This single washer
reservoir is shared by both the front and rear washer
systems. (Refer to 8 - ELECTRICAL/FRONT WIP-
ERS/WASHERS/WASHER RESERVOIR - DESCRIP-
TION).
Hard wired circuitry connects the rear wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the rear wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATING MODES The components of the rear
wiper and washer system are designed to work in
concert to provide the following operating modes:
²Continuous Wipe Mode- The control ring on
the right (wiper) control stalk of the multi-function
switch has an On position. When selected, this
switch position will cause the rear wiper motor to
operate in a continuous manner at a fixed wipe cycle
speed.
²Intermittent Wipe Mode- The control ring on
the right (wiper) control stalk of the multi-function
switch has a Delay position. When selected, thisswitch position will cause the rear wiper motor to
operate in an intermittent manner at a fixed interval
wipe cycle speed.
²Washer Mode- The control ring on the right
(wiper) control stalk of the multi-function switch has
two momentary Wash positions, one at the end of
each direction of control ring rotation. When the con-
trol ring is rotated to the downward (counterclock-
wise) Wash position, the rear washer system will
dispense washer fluid onto the flip-up glass and the
rear wiper motor will operate in a continuous mode
for as long as the switch is held closed, then provide
several additional wipe cycles after the washer
switch is released (wipe-after-wash mode). When the
control ring is rotated to the upward (clockwise)
Wash position, the rear washer system will dispense
washer fluid onto the flip-up glass and the rear wiper
motor will operate in a continuous mode for as long
as the switch is held closed, then return to fixed wipe
mode operation after the washer switch is released.
²Wipe-After-Wash Mode- The control ring on
the right (wiper) control stalk of the multi-function
switch has two momentary Wash positions, one at
the end of each direction of control ring rotation.
When the control ring is rotated to the downward
(counterclockwise) Wash position, the rear washer
system will dispense washer fluid onto the flip-up
glass and the rear wiper motor will operate in a con-
tinuous mode for as long as the switch is held closed,
then provide several additional wipe cycles after the
washer switch is released.
OPERATION
The rear wiper and washer system is designed to
provide the vehicle operator with a convenient, safe,
and reliable means of maintaining visibility through
the rear flip-up glass. The various components of this
system are designed to convert electrical energy pro-
duced by the vehicle electrical system into the
mechanical action of the wiper blade to wipe the out-
side surface of the glass, as well as into the hydraulic
action of the washer system to apply washer fluid
stored in an on-board reservoir to the area of the
glass to be wiped. When combined, these components
provide the means to effectively maintain clear visi-
bility for the vehicle operator by removing excess
accumulations of rain, snow, bugs, mud, or other
minor debris from the swing gate flip up glass sur-
face that might be encountered while driving the
vehicle under numerous types of inclement operating
conditions.
The vehicle operator initiates all rear wiper and
washer system functions with the right (wiper) con-
trol stalk of the multi-function switch that extends
from the right side of the steering column, just below
the steering wheel. Rotating the control ring on the
KJREAR WIPERS/WASHERS 8R - 29
REAR WIPERS/WASHERS (Continued)

control stalk to a detent position selects the Off,
Delay, or On rear wiper system operating modes.
Rotating the control ring on the control stalk to
either of two Wash positions actuates the momentary
rear washer system switch. The multi-function
switch provides hard wired outputs to the rear wiper
module and the washer pump/motor unit for all rear
wiper and washer system functions.
The rear wiper and washer system will only oper-
ate when the ignition switch is in the Accessory or
On positions, and the rear flip-up glass and tailgate
ajar switches are closed. Battery current is directed
from a fuse in the Junction Block (JB) to the multi-
function switch through a fused ignition switch out-
put (run-acc) circuit. The internal circuitry of the
right (wiper) control stalk of the multi-function
switch then provides battery current signals through
a rear wiper on driver circuit and a rear wiper inter-
mittent driver circuit to the rear wiper module and
to the Body Control Module (BCM). The BCM uses
these rear wiper system inputs as a signal to lock the
rear flip-up glass and the tailgate to prevent the rear
flip-up glass or tailgate from being opened for as long
as the rear wiper is operating. The multi-function
switch circuitry also uses this battery current and a
ground circuit input to directly control the operation
and direction of the reversible electric washer pump/
motor unit.
A separate fuse in the JB provides battery current
to the electronic control circuitry of the rear wiper
module through a fused B(+) circuit. The rear wiper
module uses this fused B(+) input to park the rear
wiper blade off of the rear flip-up glass if the ignition
switch is turned to the Off position while the rear
wiper is operating, or if the ignition switch is turned
to the Off position before the rear wiper blade has
parked. However, if the ignition switch is turned to
the Off position while the rear wiper is operating,
then turned back On, the rear wiper switch must be
cycled to the Off position and back to the On or
Delay position before the rear wiper will operate
again. In addition, the rear wiper module receives an
input from the rear flip-up glass ajar switch on a
flip-up glass ajar switch sense circuit, which prevents
the rear wiper from operating when the flip-up glass
is not closed or fully latched.
The hard wired circuits and components of the rear
wiper and washer system may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. Following are paragraphs that briefly describe
the operation of each of the rear wiper and washer
system operating modes.
CONTINUOUS WIPE MODE When the On posi-
tion of the control ring on the right (wiper) control
stalk of the multi-function switch is selected, the
multi-function switch circuitry directs a battery cur-rent signal to the rear wiper module through the
rear wiper on driver circuit, causing the rear wiper to
cycle continuously at a fixed speed.
INTERMITTENT WIPE MODE When the Delay
position of the control ring on the right (wiper) con-
trol stalk of the multi-function switch is selected, the
multi-function switch circuitry directs a battery cur-
rent signal to the rear wiper module through the
rear wiper intermittent driver circuit, causing the
rear wiper to cycle intermittently at a fixed delay
interval.
WASH MODE When the momentary Wash (after
On) position of the control ring on the right (wiper)
control stalk of the multi-function switch is selected,
the multi-function switch circuitry directs both bat-
tery current and ground to the washer pump/motor
unit, and a battery current signal to be provided to
the rear wiper module through the rear wiper on
driver circuit. This will cause the washer pump/mo-
tor unit to be energized and the rear wiper to cycle
continuously at a fixed speed for as long as the rear
Wash switch is held closed.
WIPE-AFTER-WASH MODE When the momentary
Wash (before Off) position of the control ring on the
right (wiper) control stalk of the multi-function
switch is selected, the multi-function switch circuitry
directs both battery current and ground to the
washer pump/motor unit, and a battery current sig-
nal to be provided to the rear wiper module through
the rear wiper on driver circuit. This will cause the
washer pump/motor unit to be energized and the rear
wiper to cycle continuously at a fixed speed for as
long as the rear Wash switch is held closed. When
the control ring is released to the Off position, the
washer pump/motor is de-energized, but the circuitry
within the rear wiper module will provide several
additional wipe cycles to complete the wipe-after-
wash mode cycle.
DIAGNOSIS AND TESTING - REAR WIPER &
WASHER SYSTEM
REAR WIPER SYSTEM
The diagnosis found here addresses an electrically
inoperative rear wiper system. If the rear wiper
motor operates, but the wiper does not move on the
rear flip-up glass, inspect the mechanical connection
between the rear wiper arm and the rear wiper
motor output shaft. If OK, replace the faulty rear
wiper module. If the wiper operates, but chatters,
lifts, or does not clear the glass, clean and inspect
the rear wiper system components as required. (Refer
to 8 - ELECTRICAL/REAR WIPERS/WASHERS -
INSPECTION) and (Refer to 8 - ELECTRICAL/
REAR WIPERS/WASHERS - CLEANING). Refer to
the appropriate wiring information. The wiring infor-
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REAR WIPERS/WASHERS (Continued)

mation includes wiring diagrams, proper wire and
connector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Check that the interior lighting switch on the
left (lighting) control stalk of the multi-function
switch is not in the dome lamp disable position. With
all four doors and the tailgate closed, open the rear
flip-up glass. The interior lamps should light. Close
the rear flip-up glass. Note whether the interior
lamps remain lighted. They should turn off after
about thirty seconds. If OK, go to Step 2. If not OK,
go to Step 9.
(2) Check the fused B(+) fuse (Fuse 17 - 15
ampere) in the Junction Block (JB). If OK, go to Step
3. If not OK, repair the shorted circuit or component
as required and replace the faulty fuse.
(3) Check for battery voltage at the fused B(+) fuse
(Fuse 17 - 15 ampere) in the JB. If OK, go to Step 4.
If not OK, repair the open fused B(+) circuit between
the JB and the Power Distribution Center (PDC) as
required.
(4) Check the fused ignition switch output (run-
acc) fuse (Fuse 22 - 10 ampere) in the JB. If OK, go
to Step 5. If not OK, repair the shorted circuit or
component as required and replace the faulty fuse.
(5) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run-acc) fuse (Fuse 22 - 10 ampere) in the
JB. If OK, turn the ignition switch to the Off position
and go to Step 6. If not OK, repair the open fused
ignition switch output (run-acc) circuit between the
JB and the ignition switch as required.
(6) Disconnect and isolate the battery negative
cable. Disconnect the instrument panel wire harness
connector for the multi-function switch (Connector
C-2) from the switch connector receptacle. Reconnect
the battery negative cable. Turn the ignition switchto the On position. Check for battery voltage at the
fused ignition switch output (run-acc) circuit cavity of
the instrument panel wire harness connector for the
multi-function switch (Connector C-2). If OK, go to
Step 7. If not OK, repair the open fused ignition
switch output (run-acc) circuit between the multi-
function switch and the JB as required.
(7) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Test the multi-function switch. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/MULTI-
FUNCTION SWITCH - DIAGNOSIS AND
TESTING). If the multi-function switch tests OK,
reconnect the instrument panel wire harness connec-
tors for the multi-function switch to the switch con-
nector receptacles and go to Step 8. If the multi-
function switch does not test OK, replace the faulty
switch.
(8) Remove the tailgate inner trim panel. Discon-
nect the tailgate wire harness connector for the rear
wiper module from the module connector receptacle.
Check for continuity between the ground circuit cav-
ity of the tailgate wire harness connector for the rear
wiper module and a good ground. There should be
continuity. If OK, go to Step 9. If not OK, repair the
open ground circuit to ground (G312) as required.
(9) Check for continuity between the flip-up glass
ajar switch sense circuit cavity of the tailgate wire
harness connector for the rear wiper module and a
good ground. There should be continuity with the
rear flip-up glass open, and no continuity with the
rear flip-up glass closed. If OK, go to Step 10. If not
OK, repair the open flip-up glass ajar circuit between
the rear wiper module and the flip-up glass ajar
switch as required.
(10) Reconnect the battery negative cable. Check
for battery voltage at the fused B(+) circuit cavity of
the tailgate wire harness connector for the rear wiper
module. If OK, go to Step 11. If not OK, repair the
open fused B(+) circuit between the rear wiper mod-
ule and the JB as required.
(11) Turn the ignition switch to the On position.
Turn the control ring on the right (wiper) control
stalk of the multi-function switch to the Delay posi-
tion. Check for battery voltage at the rear wiper
intermittent driver circuit cavity of the tailgate wire
harness connector for the rear wiper module. If OK,
go to Step 12. If not OK, repair the open rear wiper
intermittent driver circuit between the rear wiper
module and the multi-function switch as required.
(12) Turn the control ring on the right (wiper) con-
trol stalk of the multi-function switch to the On posi-
tion. Check for battery voltage at the rear wiper on
driver circuit cavity of the tailgate wire harness con-
nector for the rear wiper module. If OK, replace the
faulty rear wiper module. If not OK, repair the open
KJREAR WIPERS/WASHERS 8R - 31
REAR WIPERS/WASHERS (Continued)

rear wiper on driver circuit between the rear wiper
module and the multi-function switch as required.
REAR WASHER SYSTEM
The diagnosis found here addresses an electrically
inoperative rear washer system. If the washer pump/
motor operates, but no washer fluid is emitted from
the rear washer nozzle, be certain to check the fluid
level in the reservoir. Also inspect the rear washer
system components as required. (Refer to 8 - ELEC-
TRICAL/REAR WIPERS/WASHERS - INSPECTION).
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Turn the ignition switch to the On position.
Turn the control ring on the right (wiper) control
stalk of the multi-function switch to the On position.
Check whether the rear wiper system is operating. If
OK, go to Step 2. If not OK, test and repair the rear
wiper system before continuing with these tests.
Refer to REAR WIPER SYSTEM .
(2) Pull the right (wiper) control stalk of the multi-
function switch toward the steering wheel. Check
whether the front washer system is operating. If OK,
test the multi-function switch. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/MULTI-
FUNCTION SWITCH - DIAGNOSIS AND
TESTING). If the multi-function switch tests OK, go
to Step 3. If the multi-function switch does not test
OK, replace the faulty switch.
(3) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the headlamp and dash wire harness con-
nector for the washer pump/motor unit from the
pump/motor unit connector receptacle. Check for con-
tinuity between the washer pump driver circuit cav-ity of the headlamp and dash wire harness connector
for the washer pump/motor unit and a good ground.
There should be no continuity. If OK, go to Step 4. If
not OK, repair the shorted washer pump driver cir-
cuit between the washer pump/motor unit and the
multi-function switch as required.
(4) Check for continuity between the washer pump
driver circuit cavities of the headlamp and dash wire
harness connector for the washer pump/motor unit
and the instrument panel wire harness connector for
the multi-function switch (Connector C-2). There
should be continuity. If OK, go to Step 5. If not OK,
repair the open washer pump driver circuit between
the washer pump/motor unit and the multi-function
switch as required.
(5) Check for continuity between the washer pump
sense circuit cavity of the headlamp and dash wire
harness connector for the washer pump/motor unit
and a good ground. There should be no continuity. If
OK, go to Step 6. If not OK, repair the shorted
washer pump sense circuit between the washer
pump/motor unit and the multi-function switch as
required.
(6) Check for continuity between the washer pump
sense circuit cavities of the headlamp and dash wire
harness connector for the washer pump/motor unit
and the instrument panel wire harness connector for
the multi-function switch (Connector C-2). There
should be continuity. If OK, replace the faulty washer
pump/motor unit. If not OK, repair the open washer
pump sense circuit between the washer pump/motor
unit and the multi-function switch as required.
CLEANING - REAR WIPER & WASHER SYSTEM
REAR WIPER SYSTEM
The squeegee of a wiper blade exposed to the ele-
ments for a long time tends to lose its wiping effec-
tiveness. Periodic cleaning of the squeegee is
suggested to remove any deposits of salt or road film.
The wiper blade, arm, and rear flip-up glass should
only be cleaned using a sponge or soft cloth and
windshield washer fluid, a mild detergent, or a non-
abrasive cleaner. If the wiper blade continues to
leave streaks, smears, hazing, or beading on the
glass after thorough cleaning of the squeegees and
the glass, the entire wiper blade assembly must be
replaced.
CAUTION: Protect the rubber squeegee of the wiper
blade from any petroleum-based cleaners, solvents,
or contaminants. These products can rapidly deteri-
orate the rubber squeegee.
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REAR WIPERS/WASHERS (Continued)

REAR WASHER SYSTEM
If the washer system is contaminated with foreign
material, drain the washer reservoir by removing the
washer pump/motor from the reservoir. Clean foreign
material from the inside of the washer pump/motor
inlet filter screen and the washer reservoir using
clean washer fluid, a mild detergent, or a non-abra-
sive cleaner. Flush foreign material from the washer
system plumbing by first disconnecting the washer
hose from the washer nozzle, then running the
washer pump/motor to run clean washer fluid or
water through the system. A plugged or restricted
washer nozzle should be carefully back-flushed using
compressed air. If the washer nozzle obstruction can-
not be cleared, replace the washer nozzle.
CAUTION: Never introduce petroleum-based clean-
ers, solvents, or contaminants into the washer sys-
tem. These products can rapidly deteriorate the
rubber seals and hoses of the washer system, as
well as the rubber squeegee of the wiper blade.
CAUTION: Never use compressed air to flush the
washer system plumbing. Compressed air pres-
sures are too great for the washer system plumbing
components and will result in further system dam-
age. Never use sharp instruments to clear a
plugged washer nozzle or damage to the nozzle ori-
fice and improper nozzle spray patterns will result.
INSPECTION - REAR WIPER & WASHER
SYSTEM
REAR WIPER SYSTEM
The rear wiper blade and wiper arm should be
inspected periodically, not just when wiper perfor-
mance problems are experienced. This inspection
should include the following points:
(1) Inspect the wiper arm for any indications of
damage, or contamination. If the wiper arm is con-
taminated with any foreign material, clean as
required. (Refer to 8 - ELECTRICAL/REAR WIPERS/
WASHERS - CLEANING). If a wiper arm is damaged
or corrosion is evident, replace the wiper arm with a
new unit. Do not attempt to repair a wiper arm that
is damaged or corroded.
(2) Carefully lift the wiper arm off of the park
ramp. Note the action of the wiper arm hinge. The
wiper arm should pivot freely at the hinge, but with
no lateral looseness evident. If there is any binding
evident in the wiper arm hinge, or there is evident
lateral play in the wiper arm hinge, replace the
wiper arm.CAUTION: Do not allow the wiper arm to spring
back against the glass without the wiper blade in
place or the glass may be damaged.
(3) Once proper hinge action of the wiper arm is
confirmed, check the hinge for proper spring tension.
The spring tension of the wiper arm should be suffi-
cient to cause the rubber squeegee to conform to the
curvature of the glass. Replace a wiper arm if it has
low or no spring tension.
(4) Inspect the wiper blade and squeegee for any
indications of damage, contamination, or rubber dete-
rioration (Fig. 2). If the wiper blade or squeegee is
contaminated with any foreign material, clean them
and the glass as required. (Refer to 8 - ELECTRI-
CAL/REAR WIPERS/WASHERS - CLEANING). If
after cleaning the wiper blade and the glass, the
wiper blade fails to clear the glass without smearing,
streaking, chattering, hazing, or beading, replace the
wiper blade. Also, if a wiper blade is damaged or if
the squeegee rubber is damaged or deteriorated,
replace the wiper blade with a new unit. Do not
attempt to repair a wiper blade that is damaged.
Fig. 2 Wiper Blade Inspection
1 - WORN OR UNEVEN EDGES
2 - ROAD FILM OR FOREIGN MATERIAL DEPOSITS
3 - HARD, BRITTLE, OR CRACKED
4 - DEFORMED OR FATIGUED
5 - SPLIT
6 - DAMAGED SUPPORT COMPONENTS
KJREAR WIPERS/WASHERS 8R - 33
REAR WIPERS/WASHERS (Continued)

REAR WASHER SYSTEM
The washer system components should be
inspected periodically, not just when washer perfor-
mance problems are experienced. This inspection
should include the following points:
(1) Check for ice or other foreign material in the
washer reservoir. If contaminated, clean and flush
the washer system. (Refer to 8 - ELECTRICAL/
REAR WIPERS/WASHERS - CLEANING).
(2) Inspect the washer plumbing for pinched, leak-
ing, deteriorated, or incorrectly routed hoses and
damaged or disconnected hose fittings. Replace dam-
aged or deteriorated hoses and hose fittings. Leaking
washer hoses can sometimes be repaired by cutting
the hose at the leak and splicing it back together
using an in-line connector fitting. Similarly, sections
of deteriorated hose can be cut out and replaced by
splicing in new sections of hose using in-line connec-
tor fittings. Whenever routing a washer hose or a
wire harness containing a washer hose, it must be
routed away from hot, sharp, or moving parts. Also,
sharp bends that might pinch the washer hose must
be avoided.
REAR CHECK VALVE
DESCRIPTION
A rear washer system check valve is standard
equipment on this model (Fig. 3). The rear check
valve is located in the washer plumbing between the
rear roof header and the roof outer panel near the
rear washer nozzle. The rear check valve consists of
a molded plastic body with a round center sectionand barbed hose nipples at each end. An arrow for-
mation molded into the center section of the valve
body indicates the direction of flow through the
valve. The rear check valve cannot be adjusted or
repaired and, if faulty or damaged, it must be
replaced.
OPERATION
The rear check valve prevents washer fluid from
draining out of the rear washer supply hoses back to
the washer reservoir. This drain-back would result in
a lengthy delay from when the rear washer switch is
actuated until washer fluid was dispensed through
the rear washer nozzle, because the washer pump
would have to refill the rear washer plumbing from
the reservoir to the nozzle. The check valve also pre-
vents washer fluid from siphoning through the rear
washer nozzle after the rear washer system is turned
Off.
Within the check valve body, a small check valve is
held in place against a seat by a small coiled spring
to restrict flow through the unit until the valve is
unseated by a predetermined inlet fluid pressure.
When the washer pump pressurizes and pumps
washer fluid from the reservoir through the rear
washer plumbing, the fluid pressure overrides the
spring pressure applied to the check ball within the
valve and unseats the valve, allowing washer fluid to
flow toward the rear washer nozzle. When the
washer pump stops operating, spring pressure seats
the check valve and fluid flow in either direction
within the rear washer plumbing is prevented.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the Center High Mounted Stop Lamp
(CHMSL) unit from the rear of the roof panel. (Refer
to 8 - ELECTRICAL/LAMPS/LIGHTING - EXTERI-
OR/CENTER HIGH MOUNTED STOP LAMP UNIT
- REMOVAL).
WARNING: THE EDGES OF THE SHEET METAL
AROUND THE CENTER HIGH MOUNTED STOP
LAMP MOUNTING HOLE IN THE ROOF PANEL.
TAKE THE PROPER PRECAUTIONS TO AVOID PER-
SONAL INJURY.
(3) Reach through the CHMSL unit mounting hole
in the rear of the roof panel to access and disconnect
the rear washer hose at the barbed nipple of the rear
washer nozzle (Fig. 4).
(4) Pull the rear washer hose through the CHMSL
unit mounting hole far enough to access and discon-
nect the headliner washer hose from the barbed nip-
ple of the rear check valve.
Fig. 3 Rear Check Valve
1 - INLET NIPPLE
2 - REAR CHECK VALVE
3 - OUTLET NIPPLE
4 - FLOW DIRECTION ARROW
8R - 34 REAR WIPERS/WASHERSKJ
REAR WIPERS/WASHERS (Continued)

(5) Remove the rear check valve and rear washer
nozzle hose as a unit through the CHMSL mounting
hole.
(6) Disconnect the rear washer nozzle hose from
the barbed nipple of the rear check valve.
INSTALLATION
(1) Reconnect the rear washer nozzle hose to the
barbed nipple of the rear check valve. Be certain that
the flow direction arrow molded into the rear check
valve body is oriented towards the rear washer noz-
zle hose.
WARNING: THE EDGES OF THE SHEET METAL
AROUND THE CENTER HIGH MOUNTED STOP
LAMP MOUNTING HOLE IN THE ROOF PANEL.
TAKE THE PROPER PRECAUTIONS TO AVOID PER-
SONAL INJURY.
(2) Reach through the CHMSL unit mounting hole
in the rear of the roof panel to access and pull the
headliner washer hose into the Center High Mounted
Stop Lamp (CHMSL) unit mounting hole (Fig. 4).
(3) Reconnect the headliner washer hose to the
barbed nipple of the rear check valve.
(4) Reach through the CHMSL unit mounting hole
in the rear of the roof panel to access and reconnect
the rear washer nozzle hose to the barbed nipple of
the rear washer nozzle.
(5) Reinstall the CHMSL unit to the rear of the
roof panel. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/CENTER HIGH
MOUNTED STOP LAMP UNIT - INSTALLATION).
(6) Reconnect the battery negative cable.
REAR WASHER HOSES/TUBES
DESCRIPTION
The rear washer plumbing consists of small diam-
eter rubber hose routed from the barbed outlet nipple
of the reversible electric washer pump/motor unit on
the washer reservoir through a trough molded into
the reservoir rearward of the washer pump up to the
top of the reservoir. Near the base of the reservoir
filler neck an in-line plastic fitting connects the res-
ervoir rear washer hose to the engine compartment
rear washer hose, which is routed through the reser-
voir filler neck opening in the front extension of the
right front fender wheel house panel in to the engine
compartment. The engine compartment rear washer
hose is routed side by side with the front washer
hose along the top of the right front fender wheel
house to the dash panel. Molded plastic routing clips
secure the hoses to the headlamp and dash wire har-
ness in the engine compartment.
The engine compartment rear washer hose is con-
nected to the headliner washer hose near the right
side of the dash panel with a molded plastic in-line
fitting (Fig. 5). The headliner hose has a rubber
grommet that allows it to pass through the dash
panel from the passenger compartment into the
engine compartment. The headliner hose is routed
below the instrument panel in the passenger com-
partment near the right cowl side inner panel. The
hose is routed up the right A-pillar to the headliner.
Mounting clips secure the hose to the A-pillar. The
Fig. 4 Rear Check Valve Remove/Install
1 - WASHER NOZZLE HOSE
2 - REAR CHECK VALVE
3 - HEADLINER HOSE
4 - ROOF PANEL
5 - NEEDLE NOSE PLIERS
6 - CHMSL MOUNTING HOLE
Fig. 5 Rear Washer Headliner Hose
1 - COWL SIDE INNER PANEL
2 - A-PILLAR
3 - HEADLINER HOSE
4 - CLIP (3)
5 - GROMMET
6 - DASH PANEL
KJREAR WIPERS/WASHERS 8R - 35
REAR CHECK VALVE (Continued)

headliner hose is glued to top of the headliner and
routed along the right roof side rail to the rear of the
vehicle. At the rear of the vehicle, the headliner hose
passes through a hole at the rear portion of the roof
rear inner header panel and is connected to the rear
check valve. From the rear check valve, there is a
short section of hose that connects the rear check
valve to the rear washer nozzle.
Washer hose is available for service only as roll
stock, which must then be cut to length. The head-
liner washer hose is integral to the headliner unit
and, if faulty or damaged, the headliner unit must be
replaced. However, the headliner hose is marked
with a white cut line on the A-pillar where the hose
should be cut and spliced with a plastic in-line con-
nector fitting to facilitate headliner removal without
the need to remove the instrument panel. (Refer to
23 - BODY/INTERIOR/HEADLINER - REMOVAL
AND INSTALLATION). The molded plastic washer
hose fittings cannot be repaired. If these fittings are
faulty or damaged, they must be replaced.
OPERATION
Washer fluid in the washer reservoir is pressurized
and fed by the washer pump/motor through the rear
washer system plumbing and fittings to the rear
washer nozzle located on the roof panel above the
rear flip-up glass opening. Whenever routing the
washer hose or a wire harness containing a washer
hose, it must be routed away from hot, sharp, or
moving parts; and, sharp bends that might pinch the
hose must be avoided.
REAR WASHER NOZZLE
DESCRIPTION
The rear washer nozzle is a fluidic-type unit con-
structed of molded plastic (Fig. 6). The nozzle is
secured by a snap fit in a dedicated mounting hole
located in the rear edge of the roof panel above the
rear flip-up glass opening and to the right of the
Center High Mounted Stop Lamp (CHMSL) unit. A
rubber gasket on the back of the nozzle seals the noz-
zle to the roof panel opening. The back of the nozzle
includes an integral alignment feature on the left
side, an integral engagement tab on the top, an inte-
gral latch feature on the bottom, and the washer
plumbing nipple which are all concealed between the
outer roof panel and the rear roof inner header. The
rear washer nozzle latch feature is a one time com-
ponent, and will be damaged if the nozzle is removed
from its mounting hole for service. The rear washer
nozzle cannot be adjusted or repaired. If faulty or
damaged, the entire nozzle unit must be replaced.
OPERATION
The rear washer nozzle is designed to dispense
washer fluid into the wiper pattern area on the out-
side of the rear flip-up glass. Pressurized washer
fluid is fed to the nozzle from the washer reservoir by
the washer pump/motor through a single hose, which
is attached to a barbed nipple on the back of the rear
washer nozzle. The rear washer nozzle incorporates a
fluidic design, which causes the nozzle to emit the
pressurized washer fluid as an oscillating stream to
more effectively cover a larger area of the glass area
to be cleaned.
REMOVAL
NOTE: The rear washer nozzle latch feature is a one
time component, and will be damaged if the nozzle is
removed from its mounting hole for service. If
removed from its mounting hole for any reason, the
rear washer nozzle must be replaced with a new unit.
(1) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the bottom of the rear
washer nozzle away from the roof panel until the
latch feature at the bottom of the nozzle that secures
it in the mounting hole of the roof panel snaps.
(2) Pull the rear washer nozzle out from the roof
panel far enough to access the washer hose (Fig. 7).
(3) Disconnect the washer hose from the barbed
nipple on the back of the rear washer nozzle.
(4) Discard the rear washer nozzle.
Fig. 6 Rear Washer Nozzle
1 - ENGAGEMENT TAB (TOP)
2 - GASKET
3 - REAR WASHER NOZZLE
4 - ALIGNMENT FEATURE
5 - ORIFICE
6 - LATCH FEATURE (BOTTOM)
7 - NIPPLE
8R - 36 REAR WIPERS/WASHERSKJ
REAR WASHER HOSES/TUBES (Continued)

INSTALLATION
NOTE: The rear washer nozzle latch feature is a one
time component, and will be damaged if the nozzle
is removed from its mounting hole for service. If
removed from its mounting hole for any reason, the
rear washer nozzle must be replaced with a new
unit.
(1) Position the new rear washer nozzle to the roof
panel (Fig. 7). Be certain that a new rubber gasket is
in position on the back of the nozzle.
(2) Reconnect the washer hose to the barbed nip-
ple on the back of the rear washer nozzle.
(3) Insert the rear washer nozzle supply hose and
nipple into the mounting hole in the roof panel and
align the nozzle with the hole.
(4) Engage the tab at the top of the nozzle behind
the sheet metal at the top of the roof panel mounting
hole.
(5) Using hand pressure, press firmly and evenly
on the hood of the rear washer nozzle until the lower
latch feature snaps into place behind the sheet metal
at the bottom of the roof panel mounting hole.
REAR WIPER ARM
DESCRIPTION
The rear wiper arm is the rigid member located
between the rear wiper motor output shaft that pro-
trudes from the outer tailgate panel near the base of
the rear flip-up glass opening and the rear wiper
blade (Fig. 8). This wiper arm features an over-center
hinge that allows easy access to the tailgate and rear
flip-up glass for cleaning, after the spare tire is
removed. The wiper arm has a die cast metal pivot
end with a large tapered mounting hole at one end. A
molded plastic pivot cover is secured loosely to and
pivots on the wiper arm hinge pin to conceal the
wiper arm retaining nut. The wide end of a tapered,
stamped steel channel is secured with a hinge pin to
the pivot end of the wiper arm. One end of a long,
rigid, stamped steel strap, with a small hole near its
pivot end, is riveted and crimped within the narrow
end of the stamped steel channel. The tip of the
wiper blade end of this strap is bent back under itself
to form a small hook. Concealed within the stamped
steel channel, one end of a long spring is engaged
with a wire hook on the underside of the die cast
pivot end, while the other end of the spring is hooked
through the small hole in the steel strap. A molded
plastic wiper arm support is snapped onto the wiper
arm strap where it exits the channel. The entire
wiper arm has a satin black finish applied to all of
its visible surfaces.
Fig. 7 Rear Washer Nozzle Remove/Install
1 - NOZZLE
2 - ROOF PANEL
3 - HEADLINER HOSEFig. 8 Rear Wiper Arm
1 - HOOK
2 - STRAP
3 - CHANNEL
4 - HINGE PIN
5 - COVER
6 - PIVOT END
7 - TENSION SPRING
8 - SUPPORT
KJREAR WIPERS/WASHERS 8R - 37
REAR WASHER NOZZLE (Continued)