automatic transmission fluid JEEP LIBERTY 2002 KJ / 1.G Workshop Manual
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Page 13 of 1803
LUBRICATION & MAINTENANCE
TABLE OF CONTENTS
page page
INTERNATIONAL SYMBOLS
DESCRIPTION Ð INTERNATIONAL SYMBOLS . . 1
FLUID TYPES
DESCRIPTION
DESCRIPTION - FLUID TYPES............1
DESCRIPTION - AXLE...................2
DESCRIPTION - MANUAL TRANSMISSION . . . 2
DESCRIPTION - AUTOMATIC
TRANSMISSION FLUID..................2
DESCRIPTION - TRANSFER CASE - NV231 . . 3
DESCRIPTION - TRANSFER CASE - NV242 . . 3
DESCRIPTION - ENGINE COOLANT........3
OPERATION - AUTOMATIC TRANSMISSION
FLUID...............................4FLUID CAPACITIES
SPECIFICATIONS - FLUID CAPACITIES.......4
FLUID FILL/CHECK LOCATIONS
DESCRIPTION..........................5
MAINTENANCE SCHEDULES
DESCRIPTION..........................5
HOISTING
STANDARD PROCEDURE - HOISTING
RECOMMENDATIONS...................5
JUMP STARTING
STANDARD PROCEDURE - JUMP STARTING
PROCEDURE.........................6
TOWING
STANDARD PROCEDURE - TOWING.........6
INTERNATIONAL SYMBOLS
DESCRIPTION Ð INTERNATIONAL SYMBOLS
DaimlerChrysler Corporation uses international
symbols to identify engine compartment lubricant
and fluid inspection and fill locations (Fig. 1).
FLUID TYPES
DESCRIPTION
DESCRIPTION - FLUID TYPES
When service is required, DaimlerChrysler Corpo-
ration recommends that only Mopartbrand parts,
lubricants and chemicals be used. Mopartprovides
the best engineered products for servicing
DaimlerChrysler Corporation vehicles.
Only lubricants bearing designations defined by
the following organization should be used to service a
Chrysler Corporation vehicle.
²Society of Automotive Engineers (SAE)
²American Petroleum Institute (API) (Fig. 2)
²National Lubricating Grease Institute (NLGI)
(Fig. 3)
SAE VISCOSITY RATING
An SAE viscosity grade is used to specify the vis-
cosity of engine oil. These are specified with a dual
SAE viscosity grade which indicates the cold-to-hot
temperature viscosity range. Example SAE 5W-30 =
multigrade engine oil.
DaimlerChrysler Corporation only recommends
multigrade engine oils.
Fig. 1 International Symbols
KJLUBRICATION & MAINTENANCE 0 - 1
Page 14 of 1803
API QUALITY CLASSIFICATION
This symbol (Fig. 2) on the front of an oil container
means that the oil has been certified by the Ameri-
can Petroleum Institute (API) to meet all the lubri-
cation requirements specified by DaimlerChrysler
Corporation.
GEAR LUBRICANTS
SAE ratings also apply to multigrade gear lubri-
cants. In addition, API classification defines the
lubricants usage. Such as API GL-5 and SAE 75W-
90.
LUBRICANTS AND GREASES
Lubricating grease is rated for quality and usage
by the NLGI. All approved products have the NLGI
symbol (Fig. 3) on the label. At the bottom NLGI
symbol is the usage and quality identification letters.
Wheel bearing lubricant is identified by the letter
ªGº. Chassis lubricant is identified by the latter ªLº.
The letter following the usage letter indicates the
quality of the lubricant. The following symbols indi-
cate the highest quality.
SPECIALIZED LUBRICANTS AND OILS
Some maintenance or repair procedures may
require the use of specialized lubricants or oils. Con-
sult the appropriate sections in this manual for the
correct application of these lubricants.
DESCRIPTION - AXLE
A multi-purpose, hypoid gear lubricant which con-
forms to MIL-L-2105C and API GL 5 quality specifi-
cations should be used. Mopar Hypoid Gear
Lubricants conforms to these specifications.
FRONT AXLE
²Lubricant for 186FIA (Model 30) axle is SAE
75W-140 SYNTHETIC.
REAR AXLE
²Lubricant for 198RBI (Model 35) axle is SAE
75W-140 SYNTHETIC.
²Lubricant for 8 1/4 axle is a thermally stable
SAE 75W-90. For trailer tow or heavy duty applica-
tions the lubricant should be replaced with SAE
75W-140 SYNTHETIC.
NOTE: Trac-lokTequipped axles require a friction
modifier be added to the lubricant.
CAUTION: If axle is submerged in water, lubricant
must be replaced immediately to avoid possible
premature axle failure.
DESCRIPTION - MANUAL TRANSMISSION
Mopartmanual transmission fluid is the lubricant
recommended for the NV1500 and the NV3550 trans-
missions.
DESCRIPTION - AUTOMATIC TRANSMISSION
FLUID
NOTE: Refer to the maintenance schedules in this
group for the recommended maintenance (fluid/filter
change) intervals for this transmission.
NOTE: Refer to Service Procedures in this group for
fluid level checking procedures.
MopartATF +4, type 9602, Automatic Transmis-
sion Fluid is the recommended fluid for
DaimlerChrysler automatic transmissions.
Dexron II fluid IS NOT recommended. Clutch
chatter can result from the use of improper
fluid.
MopartATF +4, type 9602, Automatic Transmis-
sion Fluid when new is red in color. The ATF is dyed
red so it can be identified from other fluids used in
the vehicle such as engine oil or antifreeze. The red
color is not permanent and is not an indicator of fluid
condition. As the vehicle is driven, the ATF will begin
to look darker in color and may eventually become
brown.This is normal.ATF+4 also has a unique
Fig. 2 API Symbol
Fig. 3 NLGI Symbol
1 - WHEEL BEARINGS
2 - CHASSIS LUBRICATION
3 - CHASSIS AND WHEEL BEARINGS
0 - 2 LUBRICATION & MAINTENANCEKJ
FLUID TYPES (Continued)
Page 15 of 1803
odor that may change with age. Consequently, odor
and color cannot be used to indicate the fluid condi-
tion or the need for a fluid change.
FLUID ADDITIVES
DaimlerChrysler strongly recommends against the
addition of any fluids to the transmission, other than
those automatic transmission fluids listed above.
Exceptions to this policy are the use of special dyes
to aid in detecting fluid leaks.
Various ªspecialº additives and supplements exist
that claim to improve shift feel and/or quality. These
additives and others also claim to improve converter
clutch operation and inhibit overheating, oxidation,
varnish, and sludge. These claims have not been sup-
ported to the satisfaction of DaimlerChrysler and
these additivesmust not be used.The use of trans-
mission ªsealersº should also be avoided, since they
may adversely affect the integrity of transmission
seals.
DESCRIPTION - TRANSFER CASE - NV231
Recommended lubricant for the NV231 transfer
case is MopartATF +4, type 9602, Automatic Trans-
mission Fluid.
DESCRIPTION - TRANSFER CASE - NV242
Recommended lubricant for the NV242 transfer
case is MopartATF+4, type 9602 Automatic Trans-
mission Fluid.
DESCRIPTION - ENGINE COOLANT
WARNING: ANTIFREEZE IS AN ETHYLENE GLYCOL
BASE COOLANT AND IS HARMFUL IF SWAL-
LOWED OR INHALED. IF SWALLOWED, DRINK
TWO GLASSES OF WATER AND INDUCE VOMIT-
ING. IF INHALED, MOVE TO FRESH AIR AREA.
SEEK MEDICAL ATTENTION IMMEDIATELY. DO NOT
STORE IN OPEN OR UNMARKED CONTAINERS.
WASH SKIN AND CLOTHING THOROUGHLY AFTER
COMING IN CONTACT WITH ETHYLENE GLYCOL.
KEEP OUT OF REACH OF CHILDREN. DISPOSE OF
GLYCOL BASE COOLANT PROPERLY, CONTACT
YOUR DEALER OR GOVERNMENT AGENCY FOR
LOCATION OF COLLECTION CENTER IN YOUR
AREA. DO NOT OPEN A COOLING SYSTEM WHEN
THE ENGINE IS AT OPERATING TEMPERATURE OR
HOT UNDER PRESSURE, PERSONAL INJURY CAN
RESULT. AVOID RADIATOR COOLING FAN WHEN
ENGINE COMPARTMENT RELATED SERVICE IS
PERFORMED, PERSONAL INJURY CAN RESULT.
CAUTION: Use of Propylene Glycol based coolants
is not recommended, as they provide less freeze
protection and less corrosion protection.The cooling system is designed around the coolant.
The coolant must accept heat from engine metal, in
the cylinder head area near the exhaust valves and
engine block. Then coolant carries the heat to the
radiator where the tube/fin radiator can transfer the
heat to the air.
The use of aluminum cylinder blocks, cylinder
heads, and water pumps requires special corrosion
protection. MopartAntifreeze/Coolant, 5
Year/100,000 Mile Formula (MS-9769), or the equiva-
lent ethylene glycol base coolant with organic corro-
sion inhibitors (called HOAT, for Hybrid Organic
Additive Technology) is recommended. This coolant
offers the best engine cooling without corrosion when
mixed with 50% Ethylene Glycol and 50% distilled
water to obtain a freeze point of -37ÉC (-35ÉF). If it
loses color or becomes contaminated, drain, flush,
and replace with fresh properly mixed coolant solu-
tion.
CAUTION: MoparTAntifreeze/Coolant, 5
Year/100,000 Mile Formula (MS-9769) may not be
mixed with any other type of antifreeze. Mixing of
coolants other than specified (non-HOAT or other
HOAT), may result in engine damage that may not
be covered under the new vehicle warranty, and
decreased corrosion protection.
COOLANT PERFORMANCE
The required ethylene-glycol (antifreeze) and water
mixture depends upon climate and vehicle operating
conditions. The coolant performance of various mix-
tures follows:
Pure Water-Water can absorb more heat than a
mixture of water and ethylene-glycol. This is for pur-
pose of heat transfer only. Water also freezes at a
higher temperature and allows corrosion.
100 percent Ethylene-Glycol-The corrosion
inhibiting additives in ethylene-glycol need the pres-
ence of water to dissolve. Without water, additives
form deposits in system. These act as insulation
causing temperature to rise to as high as 149ÉC
(300ÉF). This temperature is hot enough to melt plas-
tic and soften solder. The increased temperature can
result in engine detonation. In addition, 100 percent
ethylene-glycol freezes at -22ÉC (-8ÉF).
50/50 Ethylene-Glycol and Water-Is the recom-
mended mixture, it provides protection against freez-
ing to -37ÉC (-34ÉF). The antifreeze concentration
must alwaysbe a minimum of 44 percent, year-
round in all climates. If percentage is lower, engine
parts may be eroded by cavitation. Maximum protec-
tion against freezing is provided with a 68 percent
antifreeze concentration, which prevents freezing
down to -67.7ÉC (-90ÉF). A higher percentage will
freeze at a warmer temperature. Also, a higher per-
KJLUBRICATION & MAINTENANCE 0 - 3
FLUID TYPES (Continued)
Page 16 of 1803
centage of antifreeze can cause the engine to over-
heat because specific heat of antifreeze is lower than
that of water.
CAUTION: Richer antifreeze mixtures cannot be
measured with normal field equipment and can
cause problems associated with 100 percent ethyl-
ene-glycol.
CAUTION: Do not use coolant additives that are
claimed to improve engine cooling.
OPERATION - AUTOMATIC TRANSMISSION
FLUID
The automatic transmission fluid is selected based
upon several qualities. The fluid must provide a high
level of protection for the internal components by
providing a lubricating film between adjacent metal
components. The fluid must also be thermally stable
so that it can maintain a consistent viscosity through
a large temperature range. If the viscosity stays con-
stant through the temperature range of operation,
transmission operation and shift feel will remain con-
sistent. Transmission fluid must also be a good con-
ductor of heat. The fluid must absorb heat from the
internal transmission components and transfer that
heat to the transmission case.
FLUID CAPACITIES
SPECIFICATIONS - FLUID CAPACITIES
DESCRIPTION SPECIFICATION
FUEL TANK 18.5 U.S. Gallons (70
Liters)****
ENGINE OIL
Engine Oil - with Filter -
2.4L2.4L (5.0 qts.)
Engine Oil - with Filter -
3.7L3.7L (5.0 qts.)
Engine Oil - With Filter -
2.5L Diesel6.5L (6.9 qts.)
ENGINE COOLANT
Cooling System - 2.4L 9.6L (10.1 qts.)
Cooling System - 3.7L 12.3L (13.0 qts.)
Cooling System - 2.5L
Diesel12.5L (13.2 qts.)
AUTOMATIC TRANSMISSION
Service Fill - 45RFE 4.73L (10.0 pts)
O-haul Fill - 45RFE 13.33L (28.0 pts)
Dry fill capacity Depending on type and size of
internal cooler, length and inside diameter of cooler
lines, or use of an auxiliary cooler, these figures may
vary. (Refer to 21 - TRANSMISSION/TRANSAXLE/
AUTOMATIC/FLUID - STANDARD PROCEDURE)
TRANSFER CASE
NV231 1.4L (2.95 pts.)
NV242 1.6L (3.4 pts.)
MANUAL TRANSMISSION
NV1500 (Approximate dry
fill or fill to bottom edge of
the fill plug hole.)2.28L (2.41 qts.)
NV3550 (Approximate dry
fill or fill to bottom edge of
fill plug hole.)2.28L (2.41 qts.)
FRONT AXLE
186 FIA (Model 30) 1.24L (41.9 fl. oz.)
REAR AXLE
198 RBI (Model 35) 1.78L (60.2 fl. oz.)*
8 1/4 2.08L (4.4 pts.)*
* When equipped with Trac-lok, include 4.0 ounces of
Friction Modifier.
****Nominal refill capacities are shown. A variation
may be observed from vehicle to vehicle due to
manufacturing tolerance and refill procedure.
0 - 4 LUBRICATION & MAINTENANCEKJ
FLUID TYPES (Continued)
Page 277 of 1803
TRANSMISSION
TABLE OF CONTENTS
page page
TRANS COOLER
DESCRIPTION.........................30STANDARD PROCEDURE - FLUSHING
COOLERS AND TUBES.................30
TRANS COOLER
DESCRIPTION
An internal high capacity/high efficiency cooler is
used on all vehicles, these coolers are an oil-to-cool-
ant type, which consists of plates mounted in the
radiator outlet tank.Because the internal oil cooler is
so efficient, no auxiliary oil cooler is offered. The
cooler is not serviceable separately from the radiator.
STANDARD PROCEDURE - FLUSHING
COOLERS AND TUBES
When a transmission failure has contaminated the
fluid, the oil cooler(s) must be flushed. The torque
converter must also be replaced. This will insure that
metal particles or sludged oil are not later trans-
ferred back into the reconditioned (or replaced) trans-
mission.
The only recommended procedure for flushing cool-
ers and lines is to use Tool 6906-B Cooler Flusher.
WARNING: WEAR PROTECTIVE EYEWEAR THAT
MEETS THE REQUIREMENTS OF OSHA AND ANSI
Z87.1±1968. WEAR STANDARD INDUSTRIAL RUB-
BER GLOVES. KEEP LIGHTED CIGARETTES,
SPARKS, FLAMES, AND OTHER IGNITION
SOURCES AWAY FROM THE AREA TO PREVENT
THE IGNITION OF COMBUSTIBLE LIQUIDS AND
GASES. KEEP A CLASS (B) FIRE EXTINGUISHER IN
THE AREA WHERE THE FLUSHER WILL BE USED.
KEEP THE AREA WELL VENTILATED.DO NOT LET
FLUSHING SOLVENT COME IN CONTACT WITH
YOUR EYES OR SKIN: IF EYE CONTAMINATION
OCCURS, FLUSH EYES WITH WATER FOR 15 TO 20
SECONDS. REMOVE CONTAMINATED CLOTHING
AND WASH AFFECTED SKIN WITH SOAP AND
WATER. SEEK MEDICAL ATTENTION.
(1) Remove cover plate filler plug on Tool 6906-B.
Fill reservoir 1/2 to 3/4 full of fresh flushing solution.
Flushing solvents are petroleum based solutions gen-
erally used to clean automatic transmission compo-
nents.DO NOTuse solvents containing acids, water,
gasoline, or any other corrosive liquids.(2) Reinstall filler plug on Tool 6906-B.
(3) Verify pump power switch is turned OFF. Con-
nect red alligator clip to positive (+) battery post.
Connect black (-) alligator clip to a good ground.
(4) Disconnect the cooler lines at the transmission.
NOTE: When flushing transmission cooler and
lines, ALWAYS reverse flush.
NOTE: The converter drainback valve must be
removed and an appropriate replacement hose
installed to bridge the space between the transmis-
sion cooler line and the cooler fitting. Failure to
remove the drainback valve will prevent reverse
flushing the system. A suitable replacement hose
can be found in the adapter kit supplied with the
flushing tool.
(5) Connect the BLUE pressure line to the OUT-
LET (From) cooler line.
(6) Connect the CLEAR return line to the INLET
(To) cooler line
(7) Turn pump ON for two to three minutes to
flush cooler(s) and lines.
(8) Turn pump OFF.
(9) Disconnect CLEAR suction line from reservoir
at cover plate. Disconnect CLEAR return line at
cover plate, and place it in a drain pan.
(10) Turn pump ON for 30 seconds to purge flush-
ing solution from cooler and lines. Turn pump OFF.
(11) Place CLEAR suction line into a one quart
container of MopartATF +4, type 9602, Automatic
Transmission Fluid.
(12) Turn pump ON until all transmission fluid is
removed from the one quart container and lines. This
purges any residual cleaning solvent from the trans-
mission cooler and lines. Turn pump OFF.
(13) Disconnect alligator clips from battery. Recon-
nect flusher lines to cover plate, and remove flushing
adapters from cooler lines.
7s - 30 TRANSMISSIONKJ
Page 1307 of 1803
(1) Inspect air cleaner, induction system and
intake manifold to insure system is dry and clear of
foreign material.
(2) Remove negative battery cable.
(3) Place a shop towel around the spark plugs
when removing them from the engine. This will catch
any fluid that may possibly be in the cylinder under
pressure.
(4) With all spark plugs removed, rotate engine
crankshaft using a breaker bar and socket.
(5) Identify the fluid in the cylinder(s) (i.e., cool-
ant, fuel, oil or other).
(6) Make sure all fluid has been removed from the
cylinders. Inspect engine for damage (i.e., connecting
rods, pistons, valves, etc.)
(7) Repair engine or components as necessary to
prevent this problem from re-occurring.
CAUTION: Squirt approximately one teaspoon of oil
into the cylinders, rotate engine to lubricate the cyl-
inder walls to prevent damage on restart.
(8) Install new spark plugs.
(9) Drain engine oil and remove oil filter.
(10) Install a new oil filter.
(11) Fill engine with specified amount of approved
oil.
(12) Connect negative battery cable.
(13) Start engine and check for any leaks.
STANDARD PROCEDURE - FORM-IN-PLACE
GASKETS AND SEALERS
There are numerous places where form-in-place
gaskets are used on the engine. Care must be taken
when applying form-in-place gaskets to assure
obtaining the desired results.Do not use form-in-
place gasket material unless specified.Bead size,
continuity, and location are of great importance. Too
thin a bead can result in leakage while too much can
result in spill-over which can break off and obstruct
fluid feed lines. A continuous bead of the proper
width is essential to obtain a leak-free gasket.
There are numerous types of form-in-place gasket
materials that are used in the engine area. Mopart
Engine RTV GEN II, MopartATF-RTV, and Mopart
Gasket Maker gasket materials, each have different
properties and can not be used in place of the other.
MOPARtENGINE RTV GEN IIis used to seal
components exposed to engine oil. This material is a
specially designed black silicone rubber RTV that
retains adhesion and sealing properties when
exposed to engine oil. Moisture in the air causes the
material to cure. This material is available in three
ounce tubes and has a shelf life of one year. After one
year this material will not properly cure. Alwaysinspect the package for the expiration date before
use.
MOPARtATF RTVis a specifically designed
black silicone rubber RTV that retains adhesion and
sealing properties to seal components exposed to
automatic transmission fluid, engine coolants, and
moisture. This material is available in three ounce
tubes and has a shelf life of one year. After one year
this material will not properly cure. Always inspect
the package for the expiration date before use.
MOPARtGASKET MAKERis an anaerobic type
gasket material. The material cures in the absence of
air when squeezed between two metallic surfaces. It
will not cure if left in the uncovered tube. The
anaerobic material is for use between two machined
surfaces. Do not use on flexible metal flanges.
MOPARtBED PLATE SEALANTis a unique
(green-in-color) anaerobic type gasket material that
is specially made to seal the area between the bed-
plate and cylinder block without disturbing the bear-
ing clearance or alignment of these components. The
material cures slowly in the absence of air when
torqued between two metallic surfaces, and will rap-
idly cure when heat is applied.
MOPARtGASKET SEALANTis a slow drying,
permanently soft sealer. This material is recom-
mended for sealing threaded fittings and gaskets
against leakage of oil and coolant. Can be used on
threaded and machined parts under all tempera-
tures. This material is used on engines with multi-
layer steel (MLS) cylinder head gaskets. This
material also will prevent corrosion. MopartGasket
Sealant is available in a 13 oz. aerosol can or 4oz./16
oz. can w/applicator.
SEALER APPLICATION
MopartGasket Maker material should be applied
sparingly 1 mm (0.040 in.) diameter or less of sealant
to one gasket surface. Be certain the material sur-
rounds each mounting hole. Excess material can eas-
ily be wiped off. Components should be torqued in
place within 15 minutes. The use of a locating dowel
is recommended during assembly to prevent smear-
ing material off the location.
MopartEngine RTV GEN II or ATF RTV gasket
material should be applied in a continuous bead
approximately 3 mm (0.120 in.) in diameter. All
mounting holes must be circled. For corner sealing, a
3.17 or 6.35 mm (1/8 or 1/4 in.) drop is placed in the
center of the gasket contact area. Uncured sealant
may be removed with a shop towel. Components
should be torqued in place while the sealant is still
wet to the touch (within 10 minutes). The usage of a
locating dowel is recommended during assembly to
prevent smearing material off the location.
9s - 10 ENGINEKJ
ENGINE - 2.4L (Continued)
Page 1448 of 1803
NOTE: Power steering pumps have different pres-
sure rates and are not interchangeable with other
pumps.
STANDARD PROCEDURE - POWER STEERING
PUMP - INITIAL OPERATION
WARNING: THE FLUID LEVEL SHOULD BE
CHECKED WITH ENGINE OFF TO PREVENT INJURY
FROM MOVING COMPONENTS.
CAUTION: Use MOPAR Power Steering Fluid or
equivalent. Do not use automatic transmission fluid
and do not overfill.
Wipe filler cap clean, then check the fluid level.
The dipstick should indicateCOLDwhen the fluid is
at normal ambient temperature.
(1) Fill the pump fluid reservoir to the proper level
and let the fluid settle for at least two minutes.
(2) Raise the front wheels off the ground.
(3) Slowly turn the steering wheel right and left,
lightly contacting the wheel stops at least 20 times.
(4) Check the fluid level add if necessary.
(5) Lower the vehicle, start the engine and turn
the steering wheel slowly from lock to lock.
(6) Stop the engine and check the fluid level and
refill as required.
CAUTION: Do not run a vehicle with foamy fluid for
an extended period. This may cause pump damage.
(7) If the fluid is extremely foamy or milky look-
ing, allow the vehicle to stand a few minutes and
repeat the procedure.
(8) Add fluid if necessary. Repeat the above proce-
dure until the fluid level remains constant after run-
ning the engine.
REMOVAL
REMOVAL - 3.7L
(1) Siphon out as much power steering fluid as
possible.
(2) Remove the radiator cross member (Refer to 23
- BODY/EXTERIOR/RADIATOR CROSSMEMBER -
REMOVAL).
(3) Remove the engine cooling fan (Refer to 7 -
COOLING/ENGINE/RADIATOR FAN - REMOVAL).
(4) Remove the fan shroud
(5) Remove the serpentine drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(6) Remove the power steering high pressure hose
at the pump.
(7) Remove the return hose at the pump.
(8) Remove the three bolts securing the pump to
the bracket thru the holes in the pulley. (Fig. 3)
(9) Remove the pump from the vehicle.
REMOVAL - 2.4L
CAUTION: On vehicles equipped with the 2.4L, Do
not reuse the old power steering pump pulley it is
not intended for reuse. A new pulley must be
installed if removed.
(1) Siphon out as much power steering fluid as
possible.
(2) Remove the serpentine drive belt.
(3) Remove the power steering high pressure hose
at the pump using care not to remove the flow con-
trol valve.
(4) Remove the return hose at the pump.
Fig. 2 FLUID RESERVOIR - 2.4L
Fig. 3 POWER STEERING PUMP - 3.7L
1 - MOUNTING BOLTS
2 - RESERVOIR
3 - STEEL PULLEY
19 - 18 PUMPKJ
PUMP (Continued)
Page 1741 of 1803
ANTENNA BODY & CABLE - OPERATION . . . 8A-5
ANTENNA BODY & CABLE - REMOVAL.....8A-6
ANTENNA BODY AND CABLE -
DIAGNOSIS AND TESTING..............8A-5
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL..................8A-8
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL..................8A-7
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER.......................8E-10
ANTILOCK BRAKE - REMOVAL,
CONTROLLER.......................8E-10
ANTILOCK BRAKING SYSTEM -
DIAGNOSIS AND TESTING..............5-33
A-PILLAR SEAL - INSTALLATION.......23-185
A-PILLAR SEAL - REMOVAL...........23-185
A-PILLAR TRIM AND GRAB HANDLE -
INSTALLATION......................23-156
A-PILLAR TRIM AND GRAB HANDLE -
REMOVAL.........................23-156
A-PILLAR WEATHERSTRIP/RETAINER -
INSTALLATION, WINDSHIELD..........23-187
A-PILLAR WEATHERSTRIP/RETAINER -
REMOVAL, WINDSHIELD..............23-186
APPLICATION TABLE, SPECIFICATIONS -
A/C ................................24-9
AREA LEAKS - DIAGNOSIS AND
TESTING, REAR SEAL..................9-61
ARM - DESCRIPTION, FRONT WIPER.....8R-12
ARM - DESCRIPTION, LOWER CONTROL . . . 2-21
ARM - DESCRIPTION, REAR WIPER......8R-37
ARM - DESCRIPTION, ROCKER......9-29,9-37
ARM - INSTALLATION, FRONT WIPER....8R-13
ARM - INSTALLATION, LOWER CONTROL . . 2-10,
2-21
ARM - INSTALLATION, REAR WIPER.....8R-38
ARM - INSTALLATION, ROCKER..........9-37
ARM - INSTALLATION, UPPER CONTROL . . . 2-21
ARM - OPERATION, FRONT WIPER......8R-12
ARM - OPERATION, LOWER CONTROL.....2-21
ARM - OPERATION, REAR WIPER.......8R-38
ARM - REMOVAL, FRONT WIPER........8R-12
ARM - REMOVAL, LOWER CONTROL . . 2-10,2-21
ARM - REMOVAL, REAR WIPER.........8R-38
ARM - REMOVAL, ROCKER..............9-37
ARM - REMOVAL, UPPER CONTROL......2-20
ARM, BUSHINGS, AND BALL JOINT -
DESCRIPTION, UPPER SUSPENSION......2-20
ARM, BUSHINGS, AND BALL JOINT -
OPERATION, UPPER SUSPENSION........2-20
ARM PARK RAMP - INSTALLATION,
WIPER.............................8R-43
ARM PARK RAMP - REMOVAL, WIPER . . . 8R-43
ASD AND FUEL PUMP RELAYS -
DIAGNOSIS AND TESTING...............8I-4
ASD SENSE - PCM INPUT - OPERATION....8I-4
ASH RECEIVER LAMP BULB -
INSTALLATION.......................8L-71
ASH RECEIVER LAMP BULB - REMOVAL . . 8L-71
ASH RECEIVER LAMP UNIT -
INSTALLATION.......................8L-72
ASH RECEIVER LAMP UNIT - REMOVAL . . 8L-72
ASSEMBLY - ASSEMBLY, INPUT CLUTCH . 21-138
ASSEMBLY - DESCRIPTION, INPUT
CLUTCH...........................21-133
ASSEMBLY - DESCRIPTION,
TRANSMISSION SOLENOID/TRS........21-169
ASSEMBLY - DISASSEMBLY, INPUT
CLUTCH...........................21-135
ASSEMBLY - INSTALLATION.........8W-97-11
ASSEMBLY - INSTALLATION, GUIDE.....23-179
ASSEMBLY - INSTALLATION,
INSTRUMENT PANEL.................23-151
ASSEMBLY - INSTALLATION, MODULE . . . 23-181
ASSEMBLY - INSTALLATION,
TRANSMISSION SOLENOID/TRS........21-170
ASSEMBLY - OPERATION, INPUT
CLUTCH...........................21-135
ASSEMBLY - OPERATION,
TRANSMISSION SOLENOID/TRS........21-169
ASSEMBLY - POWER DISTRIBUTION
CENTER ASSEMBLY
...............8W-97-10
ASSEMBLY - REMOVAL, GUIDE
........23-179
ASSEMBLY - REMOVAL, INSTRUMENT
PANEL
............................23-149
ASSEMBLY - REMOVAL, MODULE
......23-181
ASSEMBLY - REMOVAL, TRANSMISSION
SOLENOID/TRS
.....................21-170ASSEMBLY, 4C RETAINER/BULKHEAD....21-123
ASSEMBLY, ASSEMBLY - POWER
DISTRIBUTION CENTER............8W-97-10
ASSEMBLY, DIAGNOSIS AND TESTING....21-90
ASSEMBLY, DIFFERENTIAL.........3-105,3-41
ASSEMBLY, DIFFERENTIAL - TRAC-LOK . . . 3-109,
3-77
ASSEMBLY, DISC BRAKE CALIPERS.......5-16
ASSEMBLY, HVAC HOUSING............24-34
ASSEMBLY, INPUT CLUTCH ASSEMBLY . . 21-138
ASSEMBLY, INSTRUMENT CLUSTER......8J-10
ASSEMBLY, LOW/REVERSE CLUTCH.....21-146
ASSEMBLY, MANUAL - NV1500.........21-13
ASSEMBLY, MANUAL - NV3550.........21-48
ASSEMBLY, OIL PUMP.................9-67
ASSEMBLY, OIL PUMP...............21-151
ASSEMBLY, PLANETARY GEARTRAIN....21-160
ASSEMBLY, SINGLE CARDAN
UNIVERSAL JOINTS....................3-9
ASSEMBLY, TRANSFER CASE - NV231 . . . 21-194
ASSEMBLY, TRANSFER CASE - NV242 . . . 21-230
ASSEMBLY, VALVE BODY.............21-176
ASSEMBLY, WHEEL CYLINDERS..........5-29
ASSEMBLY WINDOW DEFOGGER
FUNCTION - DIAGNOSIS AND TESTING,
REAR HVAC CONTROL.................8G-9
ASSIST HANDLE - INSTALLATION.......23-157
ASSIST HANDLE - REMOVAL............23-157
AUDIO - DESCRIPTION.................8A-1
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO - OPERATION...................8A-1
AUTOMATIC TRANSMISSION - 45RFE -
DESCRIPTION.......................21-76
AUTOMATIC TRANSMISSION - 45RFE -
OPERATION.........................21-77
AUTOMATIC TRANSMISSION -
DIAGNOSIS AND TESTING.............21-77
AUTOMATIC TRANSMISSION FLUID -
DESCRIPTION.........................0-2
AUTOMATIC TRANSMISSION FLUID -
OPERATION...........................0-4
AXLE - 186FIA - ADJUSTMENTS, FRONT . . . 3-25
AXLE - 186FIA - DESCRIPTION, FRONT....3-19
AXLE - 186FIA - INSTALLATION, FRONT....3-24
AXLE - 186FIA - OPERATION, FRONT......3-19
AXLE - 186FIA - REMOVAL, FRONT.......3-24
AXLE - 198RBI - DESCRIPTION, REAR.....3-49
AXLE - 198RBI - INSTALLATION, REAR....3-54
AXLE - 198RBI - OPERATION, REAR.......3-49
AXLE - 198RBI - REMOVAL, REAR........3-54
AXLE - 8 1/4 - ADJUSTMENTS, REAR.....3-92
AXLE - 8 1/4 - DESCRIPTION, REAR......3-86
AXLE - 8 1/4 - INSTALLATION, REAR......3-91
AXLE - 8 1/4 - OPERATION, REAR........3-86
AXLE - 8 1/4 - REMOVAL, REAR..........3-91
AXLE - DESCRIPTION...................0-2
AXLE - DIAGNOSIS AND TESTING....3-20,3-51,
3-88
AXLE - INSTALLATION, 198 RBI..........5-28
AXLE - INSTALLATION, 8 1/4............5-28
AXLE - REMOVAL, 198 RBI..............5-27
AXLE - REMOVAL, 8 1/4................5-27
AXLE - SPECIFICATIONS, FRONT.........3-33
AXLE - SPECIFICATIONS, REAR..........3-62
AXLE BEARINGS - INSTALLATION....3-102,3-38
AXLE BEARINGS - REMOVAL.......3-102,3-38
AXLE BEARING/SEAL - INSTALLATION.....3-67
AXLE BEARING/SEAL - REMOVAL.........3-66
AXLE SHAFT SEALS - INSTALLATION . 3-102,3-38
AXLE SHAFT SEALS - REMOVAL....3-101,3-37
AXLE SHAFTS - INSTALLATION . . 3-101,3-37,3-65
AXLE SHAFTS - REMOVAL.....3-101,3-37,3-65
AXLE, SPECIAL TOOLS - 8 1/4 ...........3-98
AXLE, SPECIAL TOOLS - FRONT..........3-34
AXLE, SPECIAL TOOLS - REAR...........3-63
AXLE, SPECIFICATIONS - REAR..........3-98
BACK - FRONT - INSTALLATION, SEAT . . . 23-166
BACK - FRONT - REMOVAL, SEAT.......23-166
BACK - REAR - INSTALLATION, SEAT....23-168
BACK - REAR - REMOVAL, SEAT.......23-168
BACK COVER - FRONT - INSTALLATION,
SEAT
.............................23-167
BACK COVER - FRONT - REMOVAL, SEAT
. 23-166
BACK COVER - REAR - INSTALLATION,
SEAT
.............................23-169
BACK COVER - REAR - REMOVAL, SEAT
. 23-169
BACK CUSHION - FRONT -
INSTALLATION, SEAT
.................23-167BACK CUSHION - FRONT - REMOVAL,
SEAT .............................23-167
BACK CUSHION - REAR - INSTALLATION,
SEAT .............................23-170
BACK CUSHION - REAR - REMOVAL,
SEAT .............................23-170
BACK FRAME - REAR - INSTALLATION,
SEAT .............................23-171
BACK FRAME - REAR - REMOVAL, SEAT . 23-171
BACK LATCH / LOCK - INSTALLATION,
FOLDING REAR SEAT................23-170
BACK LATCH / LOCK - REMOVAL,
FOLDING REAR SEAT................23-170
BACK LATCH STRIKER - INSTALLATION,
REAR SEAT........................23-171
BACK LATCH STRIKER - REMOVAL,
REAR SEAT........................23-170
BACK RECLINER - FRONT -
INSTALLATION, SEAT.................23-166
BACK RECLINER - FRONT - REMOVAL,
SEAT .............................23-166
BACKUP LAMP SWITCH - DESCRIPTION . . 8L-15
BACKUP LAMP SWITCH - DIAGNOSIS
AND TESTING.......................8L-15
BACKUP LAMP SWITCH - OPERATION....8L-15
BAFFLE SEAL - INSTALLATION,
COWL/PLENUM WINDOW.............23-187
BAFFLE SEAL - REMOVAL, COWL/
PLENUM WINDOW..................23-187
BALANCE SHAFT - INSTALLATION........9-74
BALANCE SHAFT - REMOVAL............9-74
BALANCING - STANDARD PROCEDURE,
WHEEL.............................22-4
BALL JOINT - DESCRIPTION, UPPER
SUSPENSION ARM, BUSHINGS..........2-20
BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.............................2-10
BALL JOINT - INSTALLATION, UPPER.....2-20
BALL JOINT - OPERATION, UPPER
SUSPENSION ARM, BUSHINGS..........2-20
BALL JOINT - REMOVAL, UPPER.........2-20
BAR - INSTALLATION, STABILIZER....2-14,2-19
BAR - REMOVAL, STABILIZER.......2-14,2-19
BAR BUSHINGS - INSTALLATION,
STABILIZER...........................2-9
BAR BUSHINGS - REMOVAL, STABILIZER . . . 2-9
BARRELS - INSTALLATION, PANEL
OUTLET............................24-29
BARRELS - REMOVAL, PANEL OUTLET . . . 24-29
BASE - DESCRIPTION, BRAKES...........5-2
BASE - WARNING, BRAKES..............5-2
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-3
BASE BRAKES, SPECIAL TOOLS...........5-7
BASE COAT/CLEAR COAT FINISH -
DESCRIPTION......................23-162
BATTERIES - STANDARD PROCEDURE,
RKE TRANSMITTER...................8N-8
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-8
BATTERY CABLES - DESCRIPTION.......8F-18
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-19
BATTERY CABLES - OPERATION.........8F-18
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY HOLDDOWN - DESCRIPTION....8F-17
BATTERY HOLDDOWN - INSTALLATION . . . 8F-17
BATTERY HOLDDOWN - OPERATION.....8F-17
BATTERY HOLDDOWN - REMOVAL.......8F-17
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-6
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM - SPECIAL TOOLS......8F-7
BATTERY SYSTEM - SPECIFICATIONS......8F-6
BATTERY TEMPERATURE SENSOR -
DESCRIPTION.......................8F-24
BATTERY TEMPERATURE SENSOR -
INSTALLATION
.......................8F-24
BATTERY TEMPERATURE SENSOR -
OPERATION
.........................8F-24
BATTERY TEMPERATURE SENSOR -
REMOVAL
..........................8F-24
BATTERY TRAY - DESCRIPTION
.........8F-21
BATTERY TRAY - INSTALLATION
.........8F-21
2 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
Page 1748 of 1803
ENGINE - DESCRIPTION, COOLING
SYSTEM 3.7L.........................7-1
ENGINE - DESCRIPTION, COOLING
SYSTEM ROUTING 3.7L.................7-2
ENGINE - INSTALLATION, 3.7L . . . 7-17,7-18,7-22
ENGINE - REMOVAL, 3.7L...........7-17,7-21
ENGINE - STANDARD PROCEDURE,
DRAINING COOLING SYSTEM 3.7L........7-12
ENGINE - STANDARD PROCEDURE,
REFILLING COOLING SYSTEM 3.7L.......7-12
ENGINE BLOCK - CLEANING.............9-39
ENGINE BLOCK - DESCRIPTION..........9-39
ENGINE BLOCK - INSPECTION...........9-40
ENGINE COOLANT - DESCRIPTION.........0-3
ENGINE COOLANT TEMPERATURE
SENSOR - DESCRIPTION...............7-19
ENGINE COOLANT TEMPERATURE
SENSOR - INSTALLATION...............7-21
ENGINE COOLANT TEMPERATURE
SENSOR - OPERATION.................7-20
ENGINE COOLANT TEMPERATURE
SENSOR - REMOVAL...................7-20
ENGINE COOLANT THERMOSTAT -
OPERATION..........................7-21
ENGINE CORE AND OIL GALLERY PLUGS
- STANDARD PROCEDURE..............9-10
ENGINE CRADLE CROSSMEMBER -
INSTALLATION........................13-6
ENGINE CRADLE CROSSMEMBER -
REMOVAL...........................13-6
ENGINE DIAGNOSIS - INTRODUCTION -
DIAGNOSIS AND TESTING.................9-4
ENGINE DIAGNOSIS - LUBRICATION -
DIAGNOSIS AND TESTING...............9-7
ENGINE DIAGNOSIS - MECHANICAL -
DIAGNOSIS AND TESTING...............9-6
ENGINE DIAGNOSIS - PERFORMANCE -
DIAGNOSIS AND TESTING...............9-4
ENGINE FIRING ORDER, 2.4L 4-
CYLINDER...........................8I-2
ENGINE FIRING ORDER, 3.7L V-6.........8I-2
ENGINE GASKET SURFACE
PREPARATION - STANDARD
PROCEDURE..........................9-9
ENGINE OIL - STANDARD PROCEDURE....9-61
ENGINE OIL LEAK - DIAGNOSIS AND
TESTING............................9-60
ENGINE OIL PRESSURE - DIAGNOSIS
AND TESTING........................9-60
ENGINE, SPECIAL TOOLS - 3.7L..........9-15
ENGINE, SPECIFICATIONS - 3.7L.........9-12
ENGINE TEMPERATURE GAUGE -
DESCRIPTION.......................8J-18
ENGINE TEMPERATURE GAUGE -
OPERATION.........................8J-18
ENGINES - GENERATOR RATINGS, GAS . . . 8F-23
ENTRY MODULE - DESCRIPTION,
REMOTE KEYLESS....................8N-7
ENTRY MODULE - DIAGNOSIS AND
TESTING, REMOTE KEYLESS............8N-7
ENTRY MODULE - INSTALLATION,
REMOTE KEYLESS....................8N-7
ENTRY MODULE - OPERATION, REMOTE
KEYLESS............................8N-7
ENTRY MODULE - REMOVAL, REMOTE
KEYLESS............................8N-7
ENTRY TRANSMITTER - DIAGNOSIS AND
TESTING, REMOTE KEYLESS............8N-8
ENTRY TRANSMITTER -
SPECIFICATIONS, REMOTE KEYLESS......8N-9
EQUIPMENT - STANDARD PROCEDURE,
REFRIGERANT SYSTEM SERVICE........24-40
ERASING TRANSMITTER CODES -
STANDARD PROCEDURE...............8M-8
EVACUATE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-41
EVAPORATION CONTROL SYSTEM -
DESCRIPTION.......................25-24
EVAPORATOR - DESCRIPTION, A/C.......24-49
EVAPORATOR - INSTALLATION, A/C......24-49
EVAPORATOR - OPERATION, A/C........24-49
EVAPORATOR - REMOVAL, A/C..........24-49
EVAP/PURGE SOLENOID - DESCRIPTION . . 25-27
EVAP/PURGE SOLENOID - INSTALLATION
. 25-27
EVAP/PURGE SOLENOID - OPERATION
....25-27
EVAP/PURGE SOLENOID - REMOVAL
.....25-27
EXCEPT DIESEL - TORQUE
.............8F-23
EXHAUST MANIFOLD - DESCRIPTION
.....9-69EXHAUST MANIFOLD - INSTALLATION.....9-70
EXHAUST MANIFOLD - REMOVAL.........9-69
EXHAUST SYSTEM - DESCRIPTION.......11-1
EXHAUST SYSTEM - DIAGNOSIS AND
TESTING............................11-2
EXTENSION HOUSING BUSHING -
NV3550 - INSTALLATION...............21-74
EXTENSION HOUSING BUSHING -
NV3550 - REMOVAL..................21-73
EXTENSION HOUSING SEAL - NV1500 -
INSTALLATION.......................21-32
EXTENSION HOUSING SEAL - NV1500 -
REMOVAL..........................21-32
EXTENSION HOUSING SEAL - NV3550 -
INSTALLATION.......................21-74
EXTENSION HOUSING SEAL - NV3550 -
REMOVAL..........................21-74
EXTERIOR - DESCRIPTION, LAMPS/
LIGHTING...........................8L-2
EXTERIOR - DIAGNOSIS AND TESTING,
LAMPS/LIGHTING.....................8L-7
EXTERIOR - OPERATION, LAMPS/
LIGHTING...........................8L-5
EXTERIOR - SPECIFICATIONS,
LAMPS/LIGHTING....................8L-15
EXTERIOR HANDLE - INSTALLATION....23-123,
23-130,23-136
EXTERIOR HANDLE - REMOVAL . 23-123,23-130,
23-136
EXTERIOR NAME PLATES -
INSTALLATION......................23-141
EXTERIOR NAME PLATES - REMOVAL . . . 23-140
FAN - ELECTRIC - DESCRIPTION,
RADIATOR...........................7-26
FAN - ELECTRIC - INSTALLATION,
RADIATOR...........................7-27
FAN - ELECTRIC - OPERATION,
RADIATOR...........................7-26
FAN - ELECTRIC - REMOVAL, RADIATOR . . . 7-26
FAN - VISCOUS - CLEANING, RADIATOR . . . 7-29
FAN - VISCOUS - DESCRIPTION,
RADIATOR...........................7-27
FAN - VISCOUS - INSPECTION,
RADIATOR...........................7-29
FAN - VISCOUS - INSTALLATION,
RADIATOR...........................7-29
FAN - VISCOUS - OPERATION,
RADIATOR...........................7-27
FAN - VISCOUS - REMOVAL, RADIATOR....7-28
FAN DRIVE - DIAGNOSIS AND TESTING,
VISCOUS............................7-28
FASCIA - INSTALLATION, FRONT.........13-2
FASCIA - INSTALLATION, REAR..........13-2
FASCIA - REMOVAL, FRONT.............13-1
FASCIA - REMOVAL, REAR..............13-2
FASCIA SUPPORT - INSTALLATION,
REAR...............................13-3
FASCIA SUPPORT - REMOVAL, REAR......13-3
FASTENER IDENTIFICATION -
DESCRIPTION......................Intro.-1
FENDER - INSTALLATION, FRONT.......23-141
FENDER - REMOVAL, FRONT..........23-141
FILL - STANDARD PROCEDURE, FLUID
DRAIN......................21-208,21-246
FILL - STANDARD PROCEDURE,
TRANSMISSION.....................21-128
FILL DOOR/HOUSING - INSTALLATION,
FUEL.............................23-141
FILL DOOR/HOUSING - REMOVAL, FUEL . 23-141
FILL/CHECK LOCATIONS - DESCRIPTION,
FLUID...............................0-4
FILLER CAP - DESCRIPTION, FUEL.......25-27
FILLER CAP - OPERATION, FUEL........25-27
FILTER - DESCRIPTION, FUEL............14-7
FILTER - INSTALLATION, FUEL...........14-8
FILTER - INSTALLATION, INLET..........14-28
FILTER - INSTALLATION, OIL............9-63
FILTER - REMOVAL, FUEL...............14-7
FILTER - REMOVAL, INLET.............14-28
FILTER - REMOVAL, OIL
................9-63
FILTER REPLACEMENT - STANDARD
PROCEDURE, FLUID
.................21-126
FINESSE SANDING/BUFFING &
POLISHING - DESCRIPTION
...........23-163
FINISH - DESCRIPTION, BASE
COAT/CLEAR COAT
..................23-162
FIRING ORDER, 2.4L 4-CYLINDER -
ENGINE
..............................8I-2FIRING ORDER, 3.7L V-6 - ENGINE........8I-2
FITTING - CONNECTING ROD BEARING....9-49
FITTING - DESCRIPTION, QUICK
CONNECT...........................14-10
FITTING - MAIN BEARING...............9-45
FITTING - STANDARD PROCEDURE,
CONNECTING ROD BEARING............9-40
FITTING - STANDARD PROCEDURE,
PISTON.............................9-50
FITTING - STANDARD PROCEDURE,
PISTON RING........................9-52
FITTINGS - STANDARD PROCEDURE,
QUICK-CONNECT.....................14-10
FLARE MOLDINGS - INSTALLATION,
FRONT WHEEL OPENING.............23-145
FLARE MOLDINGS - INSTALLATION,
REAR WHEEL OPENING..............23-145
FLARE MOLDINGS - REMOVAL, FRONT
WHEEL OPENING...................23-145
FLARE MOLDINGS - REMOVAL, REAR
WHEEL OPENING...................23-145
FLARING - STANDARD PROCEDURE,
DOUBLE INVERTED.....................5-8
FLARING - STANDARD PROCEDURE, ISO....5-8
FLASHER - DESCRIPTION, COMBINATION . 8L-19
FLASHER - OPERATION, COMBINATION . . . 8L-19
FLEX PLATE - INSTALLATION............9-49
FLEX PLATE - REMOVAL................9-49
FLIP-UP GLASS - INSTALLATION.......23-136
FLIP-UP GLASS - REMOVAL...........23-136
FLIP-UP GLASS AJAR SWITCH -
DESCRIPTION.......................8L-77
FLIP-UP GLASS AJAR SWITCH -
OPERATION.........................8L-77
FLIP-UP GLASS LATCH - INSTALLATION . 23-136
FLIP-UP GLASS LATCH - REMOVAL.....23-136
FLIP-UP GLASS RELEASE SWITCH -
DIAGNOSIS AND TESTING..............8N-5
FLIP-UP GLASS SUPPORT CYLINDER -
INSTALLATION......................23-139
FLIP-UP GLASS SUPPORT CYLINDER -
REMOVAL.........................23-139
FLOOR - DEFROST DOO - INSTALLATION . . 24-37
FLOOR - DEFROST DOOR - REMOVAL....24-36
FLOOR - DEFROST DOOR ACTUATOR -
INSTALLATION.......................24-25
FLOOR - DEFROST DOOR ACTUATOR -
REMOVAL..........................24-24
FLOOR CONSOLE - INSTALLATION......23-158
FLOOR CONSOLE - REMOVAL..........23-158
FLOOR CONSOLE DUCT - INSTALLATION . . 24-31
FLOOR CONSOLE DUCT - REMOVAL.....24-31
FLOOR CONSOLE LID LATCH -
INSTALLATION......................23-158
FLOOR CONSOLE LID LATCH - REMOVAL . 23-158
FLOOR DUCT - INSTALLATION..........24-32
FLOOR DUCT - REMOVAL..............24-32
FLOOR MATS - INSTALLATION, CARPETS . 23-158
FLOOR MATS - REMOVAL, CARPETS....23-158
FLOOR SHIFT BOOT - INSTALLATION,
4WD .............................23-156
FLOOR SHIFT BOOT - REMOVAL, 4WD . . . 23-156
FLOW AND PRESSURE - DIAGNOSIS
AND TESTING, POWER STEERING........19-3
FLOW MANAGEMENT VALVE -
DESCRIPTION........................14-6
FLOW MANAGEMENT VALVE -
INSTALLATION........................14-7
FLOW MANAGEMENT VALVE -
OPERATION..........................14-6
FLOW MANAGEMENT VALVE - REMOVAL . . . 14-6
FLUID - DESCRIPTION, AUTOMATIC
TRANSMISSION.......................0-2
FLUID - DIAGNOSIS AND TESTING,
CAUSES OF BURNT..................21-125
FLUID - OPERATION, AUTOMATIC
TRANSMISSION.......................0-4
FLUID AND FILTER REPLACEMENT -
STANDARD PROCEDURE..............21-126
FLUID CAPACITIES - SPECIFICATIONS......0-4
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING......................21-125
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE
..................5-26
FLUID COOLER - DESCRIPTION
.........19-20
FLUID COOLER - INSTALLATION
.........19-20
FLUID COOLER - OPERATION
...........19-20
FLUID COOLER - REMOVAL
............19-20
KJINDEX 9
Description Group-Page Description Group-Page Description Group-Page
Page 1767 of 1803
TRANSCEIVER MODULE - DESCRIPTION,
INTRUSION.........................8Q-14
TRANSCEIVER MODULE -
INSTALLATION, INTRUSION............8Q-16
TRANSCEIVER MODULE - OPERATION,
INTRUSION.........................8Q-15
TRANSCEIVER MODULE - REMOVAL,
INTRUSION.........................8Q-15
TRANSFER CASE - NV231 - ASSEMBLY . . 21-194
TRANSFER CASE - NV231 - CLEANING . . 21-190
TRANSFER CASE - NV231 -
DESCRIPTION.........................0-3
TRANSFER CASE - NV231 -
DESCRIPTION......................21-178
TRANSFER CASE - NV231 - DIAGNOSIS
AND TESTING......................21-180
TRANSFER CASE - NV231 -
DISASSEMBLY......................21-182
TRANSFER CASE - NV231 - INSPECTION . 21-190
TRANSFER CASE - NV231 -
INSTALLATION......................21-205
TRANSFER CASE - NV231 - OPERATION . 21-179
TRANSFER CASE - NV231 - REMOVAL . . . 21-181
TRANSFER CASE - NV242 - ASSEMBLY . . 21-230
TRANSFER CASE - NV242 - CLEANING . . 21-227
TRANSFER CASE - NV242 -
DESCRIPTION.........................0-3
TRANSFER CASE - NV242 -
DESCRIPTION......................21-215
TRANSFER CASE - NV242 - DIAGNOSIS
AND TESTING......................21-216
TRANSFER CASE - NV242 -
DISASSEMBLY......................21-218
TRANSFER CASE - NV242 - INSPECTION . 21-228
TRANSFER CASE - NV242 -
INSTALLATION......................21-243
TRANSFER CASE - NV242 - OPERATION . 21-215
TRANSFER CASE - NV242 - REMOVAL . . . 21-217
TRANSFER CASE, NV231.............21-206
TRANSFER CASE, NV242.............21-244
TRANSFER CASE SKID PLATE -
INSTALLATION........................13-7
TRANSFER CASE SKID PLATE -
REMOVAL...........................13-7
TRANSFER CASE, SPECIFICATIONS -
NV242............................21-244
TRANSMISSION - 45RFE -
DESCRIPTION, AUTOMATIC.............21-76
TRANSMISSION - 45RFE - OPERATION,
AUTOMATIC.........................21-77
TRANSMISSION - DESCRIPTION,
MANUAL.............................0-2
TRANSMISSION - DIAGNOSIS AND
TESTING, AUTOMATIC.................21-77
TRANSMISSION - DIAGNOSIS AND
TESTING, MANUAL...............21-2,21-33
TRANSMISSION CLUTCH OPERATION -
DIAGNOSIS AND TESTING, AIR
CHECKING..........................21-80
TRANSMISSION CONTROL MODULE -
DESCRIPTION.......................8E-18
TRANSMISSION CONTROL MODULE -
OPERATION.........................8E-18
TRANSMISSION CONTROL RELAY -
DESCRIPTION......................21-168
TRANSMISSION CONTROL RELAY -
OPERATION........................21-168
TRANSMISSION FILL - STANDARD
PROCEDURE.......................21-128
TRANSMISSION FLUID - DESCRIPTION,
AUTOMATIC...........................0-2
TRANSMISSION FLUID - OPERATION,
AUTOMATIC...........................0-4
TRANSMISSION RANGE INDICATOR
ILLUMINATION BULB - INSTALLATION....8L-83
TRANSMISSION RANGE INDICATOR
ILLUMINATION BULB - REMOVAL........8L-82
TRANSMISSION RANGE SENSOR -
DESCRIPTION
......................21-168
TRANSMISSION RANGE SENSOR -
OPERATION
........................21-168
TRANSMISSION SHIFT INTERLOCK
SYSTEM - DESCRIPTION, BRAKE
.......21-124
TRANSMISSION SHIFT INTERLOCK
SYSTEM - DIAGNOSIS AND TESTING,
BRAKE
............................21-125
TRANSMISSION SHIFT INTERLOCK
SYSTEM - OPERATION, BRAKE
.........21-125TRANSMISSION SOLENOID/TRS
ASSEMBLY - DESCRIPTION............21-169
TRANSMISSION SOLENOID/TRS
ASSEMBLY - INSTALLATION...........21-170
TRANSMISSION SOLENOID/TRS
ASSEMBLY - OPERATION.............21-169
TRANSMISSION SOLENOID/TRS
ASSEMBLY - REMOVAL...............21-170
TRANSMISSION, SPECIAL TOOLS - RFE . . 21-120
TRANSMISSION, SPECIFICATIONS......21-119
TRANSMISSION TEMPERATURE SENSOR
- DESCRIPTION.....................21-170
TRANSMISSION TEMPERATURE SENSOR
- OPERATION.......................21-170
TRANSMITTER - DESCRIPTION,
UNIVERSAL.........................8M-8
TRANSMITTER - DIAGNOSIS AND
TESTING, REMOTE KEYLESS ENTRY......8N-8
TRANSMITTER - DIAGNOSIS AND
TESTING, UNIVERSAL.................8M-8
TRANSMITTER - OPERATION,
UNIVERSAL.........................8M-8
TRANSMITTER - SPECIFICATIONS,
REMOTE KEYLESS ENTRY..............8N-9
TRANSMITTER BATTERIES - STANDARD
PROCEDURE, RKE.....................8N-8
TRANSMITTER CODES - STANDARD
PROCEDURE, ERASING................8M-8
TRANSMITTER CODES - STANDARD
PROCEDURE, SETTING.................8M-9
TRANSMITTER CUSTOMER
PREFERENCES - STANDARD
PROCEDURE, RKE.....................8N-8
TRANSMITTER PROGRAMING -
STANDARD PROCEDURE, RKE...........8N-9
TRANSPONDER KEY - DESCRIPTION.....8Q-18
TRANSPONDER KEY - OPERATION.......8Q-18
TRANSPONDER PROGRAMMING -
STANDARD PROCEDURE, SENTRY KEY....8Q-8
TRAY - DESCRIPTION, BATTERY.........8F-21
TRAY - INSTALLATION, BATTERY........8F-21
TRAY - OPERATION, BATTERY..........8F-21
TRAY - REMOVAL, BATTERY............8F-21
TREAD WEAR INDICATORS - DIAGNOSIS
AND TESTING........................22-8
TRIM - INSTALLATION, B-PILLAR
LOWER...........................23-157
TRIM - INSTALLATION, B-PILLAR UPPER . 23-158
TRIM - REMOVAL, B-PILLAR LOWER....23-157
TRIM - REMOVAL, B-PILLAR UPPER....23-157
TRIM AND GRAB HANDLE -
INSTALLATION, A-PILLAR.............23-156
TRIM AND GRAB HANDLE - REMOVAL,
A-PILLAR..........................23-156
TRIM COVER - INSTALLATION, COWL . . . 23-157
TRIM COVER - REMOVAL, COWL.......23-157
TRIM LACE - INSTALLATION, OPENING . . 23-180
TRIM LACE - REMOVAL, OPENING......23-180
TRIM PANEL - INSTALLATION . . . 23-126,23-132,
23-138
TRIM PANEL - INSTALLATION, QUARTER . 23-159
TRIM PANEL - REMOVAL . 23-125,23-132,23-138
TRIM PANEL - REMOVAL, QUARTER....23-159
TRIP DEFINITION - DESCRIPTION........25-19
TROUBLE CODES - DESCRIPTION,
DIAGNOSTIC.........................25-2
TUBE - DESCRIPTION, A/C ORIFICE......24-50
TUBE - INSTALLATION, A/C ORIFICE......24-50
TUBE - INSTALLATION, DRAIN.........23-181
TUBE - OPERATION, A/C ORIFICE........24-50
TUBE - REMOVAL, A/C ORIFICE.........24-50
TUBE - REMOVAL, DRAIN.............23-180
TURN SIGNAL INDICATOR -
DESCRIPTION.......................8J-34
TURN SIGNAL INDICATOR - OPERATION . . 8J-34
TURNING LOOP ADJUSTER -
INSTALLATION, SEAT BELT.............8O-38
TURNING LOOP ADJUSTER - REMOVAL,
SEAT BELT .........................8O-37
UNIT - ADJUSTMENT, FRONT FOG LAMP . . 8L-25
UNIT - ADJUSTMENT, HEADLAMP
.......8L-42
UNIT - DIAGNOSIS AND TESTING, FUEL
LEVEL SENDING
......................14-9
UNIT - INSTALLATION, ASH RECEIVER
LAMP
..............................8L-72
UNIT - INSTALLATION, CARGO LAMP
.....8L-74
UNIT - INSTALLATION, CENTER HIGH
MOUNTED STOP LAMP
................8L-19UNIT - INSTALLATION, COURTESY LAMP . . 8L-77
UNIT - INSTALLATION, FRONT FOG
LAMP..............................8L-25
UNIT - INSTALLATION, FRONT LAMP.....8L-28
UNIT - INSTALLATION, HEADLAMP.......8L-42
UNIT - INSTALLATION, LICENSE PLATE
LAMP..............................8L-46
UNIT - INSTALLATION, READING LAMP . . . 8L-81
UNIT - INSTALLATION, REAR LAMP......8L-60
UNIT - INSTALLATION, REPEATER LAMP . . 8L-61
UNIT - REMOVAL, ASH RECEIVER LAMP . . 8L-72
UNIT - REMOVAL, CARGO LAMP........8L-74
UNIT - REMOVAL, CENTER HIGH
MOUNTED STOP LAMP................8L-19
UNIT - REMOVAL, COURTESY LAMP.....8L-76
UNIT - REMOVAL, FRONT FOG LAMP.....8L-25
UNIT - REMOVAL, FRONT LAMP.........8L-27
UNIT - REMOVAL, HEADLAMP..........8L-41
UNIT - REMOVAL, LICENSE PLATE LAMP . . 8L-45
UNIT - REMOVAL, READING LAMP.......8L-81
UNIT - REMOVAL, REAR LAMP..........8L-59
UNIT - REMOVAL, REPEATER LAMP......8L-60
UNIT / SENSOR - DESCRIPTION, FUEL
LEVEL SENDING......................14-9
UNIT / SENSOR - INSTALLATION, FUEL
LEVEL SENDING.....................14-10
UNIT / SENSOR - OPERATION, FUEL
LEVEL SENDING......................14-9
UNIT / SENSOR - REMOVAL, FUEL
LEVEL SENDING......................14-9
UNIVERSAL JOINTS - ASSEMBLY,
SINGLE CARDAN.......................3-9
UNIVERSAL JOINTS - DISASSEMBLY,
SINGLE CARDAN.......................3-8
UNIVERSAL TRANSMITTER -
DESCRIPTION........................8M-8
UNIVERSAL TRANSMITTER - DIAGNOSIS
AND TESTING........................8M-8
UNIVERSAL TRANSMITTER - OPERATION . . 8M-8
UNLOCK SWITCH - INSTALLATION,
DOOR LOCK.........................8N-5
UNLOCK SWITCH - REMOVAL, DOOR
LOCK...............................8N-4
UPPER BALL JOINT - INSTALLATION......2-20
UPPER BALL JOINT - REMOVAL..........2-20
UPPER CONTROL ARM - INSTALLATION . . . 2-21
UPPER CONTROL ARM - REMOVAL.......2-20
UPPER SUSPENSION ARM, BUSHINGS,
AND BALL JOINT - DESCRIPTION.........2-20
UPPER SUSPENSION ARM, BUSHINGS,
AND BALL JOINT - OPERATION..........2-20
UPPER TRIM - INSTALLATION, B-PILLAR . 23-158
UPPER TRIM - REMOVAL, B-PILLAR....23-157
USE WIRING DIAGRAMS -
DESCRIPTION, HOW TO.............8W-01-1
USING MIDTRONICS ELECTRICAL
TESTER - STANDARD PROCEDURE.......8F-15
V-6 - ENGINE FIRING ORDER, 3.7L........8I-2
V-6 - IGNITION COIL RESISTANCE, 3.7L....8I-3
VACUUM CHECK VALVE - DESCRIPTION . . 24-28
VACUUM CHECK VALVE - INSTALLATION . . 24-28
VACUUM CHECK VALVE - OPERATION....24-28
VACUUM CHECK VALVE - REMOVAL......24-28
VACUUM LINES - DESCRIPTION.........25-33
VACUUM RESERVOIR - DESCRIPTION.....8P-7
VACUUM RESERVOIR - DIAGNOSIS AND
TESTING............................8P-7
VACUUM RESERVOIR - INSTALLATION....8P-8
VACUUM RESERVOIR - OPERATION.......8P-7
VACUUM RESERVOIR - REMOVAL........8P-7
VACUUM SYSTEM - DIAGNOSIS AND
TESTING............................24-6
VALUE - DESCRIPTION, LOAD..........25-20
VALVE - DESCRIPTION, FLOW
MANAGEMENT.......................14-6
VALVE - DESCRIPTION, FRONT CHECK....8R-8
VALVE - DESCRIPTION, FUEL TANK
CHECK.............................14-28
VALVE - DESCRIPTION, HIGH PRESSURE
RELIEF.............................24-42
VALVE - DESCRIPTION, PCV............25-29
VALVE - DESCRIPTION, REAR CHECK
....8R-34
VALVE - DESCRIPTION, SOLENOID
SWITCH
...........................21-161
VALVE - DESCRIPTION, VACUUM CHECK
. . 24-28
VALVE - DIAGNOSIS AND TESTING, PCV
. . 25-31
VALVE - DIAGNOSIS AND TESTING,
PROPORTIONING
.....................5-20
28 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page