engine JEEP LIBERTY 2006 KJ / 1.G Service Manual

WARNING!
When parking your vehicle, always leave a manual
transmission in first gear and apply the parking
brake fully to guard against vehicle movement and
possible injury or damage. Never use any gear as a
substitute for the parking brake.
CAUTION!
To drive as safely as possible and to prolong the life
of your manual transmission, follow these tips:
•Before shifting from a forward gear into reverse, or
from reverse to a forward gear, stop vehicle com-
pletely. Otherwise, accelerated transmission wear may
result.
•Do not operate at sustained high engine or road
speeds in lower gears. Engine damage may result.
•Do not downshift into a low gear while traveling at too
high a speed for that gear. Engine, clutch, or transmis-
sion damage may result.
•Do not rest your foot on the clutch pedal. This causes
heat buildup and damages the clutch.
•When you slow down or go up a grade, downshift as
speed requires or the engine may overheat.
•Never hold the vehicle stopped on a hill by using the
clutch pedal. The clutch may be damaged.
•During cold weather, you may experience increased
effort in shifting until the transmission fluid warms
up. This is normal.
•Push in the clutch pedal completely when shifting.
Otherwise, transmission or clutch damage may result.
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•When “rocking” a stuck vehicle by shifting between a
forward gear and reverse, do not spin wheels faster
than 15 mph (24 km/h), or drivetrain damage may
result.
Recommended Manual Transmission Shifting
Speeds
The manufacturer recommends that you use the shift
speeds listed in the chart below.
Manual Transmission Shift Speeds in MPH (KM/H)
En-
gine Speeds 1 to 2 2 to 3 3 to 4 4 to 5 5 to 6
3.7L Accel. 15 (24) 24 (39) 34
(55) 47
(76) 56
(90)
Cruise 10 (16) 19 (31) 27
(43) 37
(60) 41
(66)
Clutch Interlocking Ignition System
2WD Models Only — Manual transmission vehicles are
equipped with a clutch interlock safety feature. The
clutch pedal must be fully depressed to allow cranking of
the engine.
4WD Models Only — The exception to this clutch inter-
lock is 4WD models equipped with a manual transmis-
sion. For these models, the clutch interlock feature is
overridden when the vehicle is operated in 4L to enhance
off-road capability. Refer to “Starting Procedures —
Manual Transmission (4WD Models Only)” in this sec-
tion.
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Automatic Transmission
Shifting from D (Drive) to P (Park) or R (Reverse) (or
from P or R to D) should be done only after the
accelerator pedal is released and the vehicle is stopped.
Be sure to keep your foot on the brake when moving the
shift lever between these gears.WARNING!
It is dangerous to shift the selector lever out of “P” or
“N” if the engine speed is higher than idle speed. If
your foot is not firmly on the brake pedal, the
vehicle could accelerate quickly forward or in re-
verse. You could lose control of the vehicle and hit
someone or something. Only shift into gear when
the engine is idling normally and when your right
foot is firmly on the brake pedal.
Brake Transmission Shift Interlock System
This vehicle is equipped with a brake transmission shift
interlock system (BTSI), which holds the gearshift lever
in the P (Park) position when the ignition switch is in the
OFF position. To move the gear selector lever out of the
P (Park) position, turn the ignition switch to the ON
position, and press the brake pedal and the button on the
front of the shifter handle.
Automatic Shift Controls
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Gear Ranges
P (Park)
Supplements the parking brake by locking the transmis-
sion. The engine can be started in this range. Never use P
(Park) while the vehicle is in motion. Apply the parking
brake when leaving the vehicle in this range. Always
place the gear selector in the P (Park) position first, and
then apply the parking brake.
WARNING!
Unintended movement of a vehicle could injure
those in and near the vehicle. As with all vehicles,
you should never exit a vehicle while the engine is
running. Before exiting a vehicle, you should always
shift the vehicle into P (Park), remove the key from
the ignition, and apply the parking brake. Once the
key is removed from the ignition, the transmission
shift lever is locked in the P (Park) position, securing
the vehicle against unwanted movement. Further-
more, you should never leave children unattended
inside a vehicle.
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The following indicators should be used to ensure that
you have engaged the transmission shift lever into the P
(Park) position:
•When shifting into P (Park), depress the button on the
shift lever and firmly move the lever all the way
forward until it stops.
•Look at the shift indicator window on the console to
ensure it is in the P (Park) position.
•When engaged in P (Park), you will not be able to
move the shifter rearward without depressing the shift
lever button.
CAUTION!
Before moving the shift lever out of P (Park), you
must turn the ignition from LOCK to ON so the
steering wheel and shift lever are released. Other-
wise, damage to the steering column or shifter could
result.
R (Reverse)
For moving the vehicle rearward. Always stop before
moving the lever to R (Reverse), except when rocking the
vehicle.
N (Neutral)
Engine may be started in this position.
NOTE: Towing the vehicle, coasting, or otherwise driv-
ing with the transmission in N (Neutral) can cause severe
damage to the transmission.
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Overdrive can be locked out by pressing the O/D OFF
button located on side of the gearshift lever. The O/D
OFF indicator light will illuminate to show that the
switch has been activated. When the indicator light is on,
Overdrive is locked out. Pressing the switch a second
time restores the Overdrive function. The lockout feature
is useful when towing a trailer or carrying a heavy load.
NOTE: If the vehicle is started in cold outside tempera-
tures, shifts into Overdrive may be delayed. Normal
Overdrive and shifting operation will resume when the
temperature of the transmission reaches the appropriate
temperature. Refer to the “Note” under “Torque Con-
verter Clutch” later in this section.
If the transmission temperature gets too hot, the trans-
mission may downshift out of Overdrive or engage
overdrive at higher vehicle speeds until the transmission
cools down. After cooldown, Overdrive will resume
normal operation. 2 (Second)
For moderate grades and to assist braking on dry pave-
ment or in mud and snow. Begins at a stop in low gear
with automatic upshift to 2nd gear. Will not shift to 3rd.
1 (First)
For hard pulling at low speeds in mud, sand, snow, or on
steep grades. Begins and stays in low gear with no
upshift. Provides engine compression braking at low
speeds.
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CAUTION!
•Never press on the accelerator pedal with the
engine running, vehicle in gear, and the brakes
applied. Always apply the brakes when stopped
on a incline. Failure to follow these instructions
can cause overheating and damage to the trans-
mission.
•When “rocking” a stuck vehicle by moving be-
tween “First” and R (Reverse), do not spin the
wheels faster than 15 mph (24 km/h), or drivetrain
damage may result.
Over Temperature Mode
The transmission electronics constantly monitor the
transmission oil temperature. If the transmission gets too
hot, the transmission will change the way it shifts to help
control the condition. This may result in a slightly different feeling or response during normal operation in
D (Drive) position. If the transmission becomes hot
enough the TRANS TEMP warning light in the instru-
ment cluster will come on. After the transmission cools
down, it will return to normal operation.
Torque Converter Clutch
A feature designed to improve fuel economy has been
added to the automatic transmission of this vehicle. A
clutch within the torque converter engages automatically
at calibrated speeds. This may result in a slightly differ-
ent feeling or response during normal operation in high
gear. When the vehicle speed drops or during accelera-
tion, the clutch automatically and smoothly disengages.
NOTE:
•The torque converter clutch (TCC) will not engage
until the transmission fluid and engine coolant are
warm (usually after 1–3 miles (1.6–4.8 km) of driving)
and the vehicle speed is above approximately 30 mph
232 STARTING AND OPERATING

(48 km/h). To understand the difference in operation,
drive the vehicle so that TCC engagement conditions
are correct, and then press and release the “O/D OFF”
button once to disengage the TCC. Wait a few seconds,
and then press and release the “O/D OFF” button
again to engage the TCC. You will notice that the
engine runs at a higher RPM when driving at vehicle
speeds above approximately 30 mph (48 km/h) with
the TCC not engaged. This is a normal condition.
•If the vehicle has not been driven for several days, the
first few seconds of operation after shifting the trans-
mission into gear may seem sluggish. This is due to the
transmission fluid partially draining from the torque
converter into the transmission. This is considered a
normal condition and will not cause damage to the
transmission. The torque converter will refill within 5
seconds of shifting from P (Park) into any other gear
position.
Rocking the Vehicle
If the vehicle becomes stuck in snow, sand, or mud, it can
often be moved by a rocking motion. Move the gear
selector rhythmically between “First” and R (Reverse),
while applying slight pressure to the accelerator.
The least amount of accelerator pedal pressure to main-
tain the rocking motion without spinning the wheels or
racing the engine is most effective. Racing the engine or
spinning the wheels, due to the frustration of not freeing
the vehicle, may lead to transmission overheating and
failure. Allow the engine to idle with the transmission
selector in N (Neutral) for at least one minute after every
five rocking-motion cycles. This will minimize overheat-
ing and reduce the risk of transmission failure during
prolonged efforts to free a stuck vehicle.
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CAUTION!
•Do not attempt to make a shift while only the
front or rear wheels are spinning. The Command-
Trac transfer case is not equipped with a synchro-
nizer and therefore the front and rear driveshaft
speeds must be equal for the shift to take place.
Shifting while only the front or rear wheels are
spinning can cause damage to the transfer case.
•When operating your vehicle in 4L, the engine
speed is approximately three times that of the 2H
or 4H positions at a given road speed. Take care
not to overspeed the engine and do not exceed 25
mph (40 km/h).
Proper operation of 4-wheel drive vehicles depends on
tires of equal size, type and circumference on each wheel.
Any difference will adversely affect shifting and can
cause damage to the transfer case.
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4L
4-Wheel-Drive Low Range - Low speed 4 wheel drive.
Locks the front and rear driveshafts together. Forces the
front and rear wheels to rotate at the same speed.
Additional traction and maximum pulling power for
loose, slippery road surfaces only. Do not exceed 25 mph
(40 km/h). (Allows engine starting without depressing
the clutch pedal on vehicles equipped with manual
transmission. Refer to “Starting Procedures — Manual
Transmission (4WD Models Only)” in this section.
Shifting Procedure
2H to 4H or 4H to 2H
Shifting between 2H and 4H can be made with the
vehicle in motion up to 55 mph (88 km/h). The transfer
case will engage/disengage faster if you momentarily
release the accelerator pedal after completing the shift.
Apply a constant force when shifting the transfer case
lever.
4H to 4L or 4L to 4H
With the vehicle rolling at 2 to 3 mph (3 to 5 km/h), shift
an automatic transmission to N (Neutral) or depress the
clutch on a manual transmission. While the vehicle is
coasting at 2 to 3 mph (3 to 5 km/h), shift the transfer
case lever firmly to the desired position. Do not pause in
transfer case N (Neutral).
NOTE: To shift from 4H to 4L, the shift lever should
pushed away from the driver, and then rearward into 4L.
In 4H, there is a neutral stop to prevent shifting into N
(Neutral) by accident.
NOTE: Pausing in transfer case N (Neutral) in vehicles
equipped with an automatic transmission may require
shutting the engine OFF to avoid gear clash while
completing the shift. If difficulty occurs, shift automatic
transmission to N (Neutral), hold foot on brake, and turn
engine OFF. Make shift to the desired mode.
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