relay JEEP XJ 1995 Service And Repair Manual

CHARGING SYSTEM
CHARGING SYSTEM
The charging system is an integral part of the bat-
tery and starting systems. Because all these systems
work in conjunction, diagnose and test them together.
Circuit A11 connects to the generator output termi-
nal and splices to fuse 2 and fuse 6 in the Power Dis-
tribution Center (PDC). Circuit A0 connects the
battery to the PDC.
Circuit Z0 provides ground for the generator. Cir-
cuit Z0 attaches to the right side rear of the engine.
When the ignition switch is in either the START or
RUN position, it connects circuit A1 from fuse 4 in
the PDC to circuit A21. Circuit A21 powers fuse 5 in
the fuse block. Circuit G50 from fuse 5 splices to
power the coil side of the Automatic Shut Down
(ASD) relay. The Powertrain Control Module (PCM)
provides ground for the relay on circuit K51. Circuit
K51 connects to cavity 51 of the PCM.
When the PCM grounds the ASD relay, contacts in-
side the relay close and connect circuit A14 from fuse
1 in the PDC to circuit A142. Circuit A142 splices to
the generator field terminal.
The PCM has an internal voltage regulator that
controls generator output. The PCM controls the gen-
erator field on circuit K20. Circuit K20 connects to
PCM cavity 20.When the engine operates and there is current in
the generator field, the generator produces a B+ volt-
age. The generator supplies B+ voltage to the battery
through the A11 and A0 circuits.
HELPFUL INFORMATION
²The ignition switch also connects circuit A1 with
circuits A41, A22, and A31.
²Circuit A21 also powers fuse 9 in the fuse block.
²Circuit G50 also powers the coil sides of the fuel
pump relay and the torque convertor clutch (TCC) re-
lay.
²The ASD relay supplies battery voltage for the fuel
injectors, ignition coil, and the heated oxygen sensor.
²Circuit K51 also provides ground for the coil side
of the fuel pump relay.
DIAGRAM INDEX
Component Page
Battery...............................8W-20-2
Fuse 2 (PDC)...........................8W-20-2
Fuse 6 (PDC)...........................8W-20-2
Generator..............................8W-20-2
Powertrain Control Module (PCM)..............8W-20-2
J8W-20 CHARGING SYSTEMÐYJ VEHICLES 8W - 20 - 1

STARTING SYSTEM
STARTING SYSTEM
AUTOMATIC TRANSMISSIONS
Circuit A0 from the battery is double crimped at
the positive battery post. One branch of circuit A0
(battery positive cable) connects to the engine starter
motor. The other A0 branch supplies voltage to the
bus bar in the Power Distribution Center (PDC).
The PDC supplies battery voltage to the engine
starter motor solenoid on circuit T40 when the coil
side of the engine starter motor relay energizes. Cir-
cuit A1 from the fuse 4 in the PDC supplies battery
voltage to the contact side of the starter motor relay.
The ignition switch supplies battery voltage to the
coil side of the starter motor relay on circuit A41
when the key is moved to the START position and
the Park/Neutral position switch is closed. Ground
for the coil side of the starter motor relay is supplied
by the case grounded Park/Neutral position switch.
Circuit T41 connects the coil side of the relay to the
Park/Neutral position switch.
When the starter motor relay energizes and the
contacts close, circuit T40 supplies battery voltage to
the starter motor solenoid. Circuit A0 from the bat-
tery supplies voltage to the starter motor when the
solenoid energizes.
MANUAL TRANSMISSIONS
Circuit A0 from the battery is double crimped at
the positive battery post. One branch of circuit A0
(battery positive cable) connects to the battery
starter motor. The other A0 branch supplies voltage
to the bus bar in the Power Distribution Center
(PDC).The PDC supplies battery voltage to the engine
starter motor solenoid on circuit T40 when the coil
side of the engine starter motor relay energizes. Cir-
cuit A1 from the fuse 4 in the PDC supplies battery
voltage to the contact side of the starter motor relay.
The ignition switch supplies battery voltage to the
coil side of the starter motor relay on circuit A41
when the key is moved to the START position. Cir-
cuit T41 from the coil side of the relay connects to a
Z2 jumper wire in the back-up lamp switch. Circuit
Z2 provides ground for the starter motor relay.
When the starter motor relay energizes and the
contacts close, circuit T40 supplies battery voltage to
the starter motor solenoid. Circuit A0 from the bat-
tery supplies voltage to the starter motor when the
solenoid energizes.
HELPFUL INFORMATION
²The Park/Neutral switch closes when the trans-
mission is in either the PARK or NEUTRAL posi-
tions.
²Circuit T41 also connects to cavity 30 of the Pow-
ertrain Control Module (PCM). This input tells the
PCM the operator is starting the vehicle.
DIAGRAM INDEX
Component Page
Engine Starter Motor......................8W-21-2
Engine Starter Motor Relay..................8W-21-2
Ignition Switch..........................8W-21-2
Park/Neutral Position Switch.................8W-21-2
Power Distribution Center (PDC)...............8W-21-2
Powertrain Control Module (PCM)..............8W-21-2
Fuse 4 (PDC)...........................8W-21-2
J8W-21 STARTING SYSTEMÐYJ VEHICLES 8W - 21 - 1

FUEL/IGNITION
INDEX
page page
Automatic Shut Down (ASD) Relay............. 1
Battery Feed.............................. 2
Brake Switch Input......................... 5
Camshaft Position Sensor.................... 3
Crankshaft Position Sensor................... 3
Data Link Connector........................ 5
Diagram Index............................ 5
Engine Coolant Temperature Sensor............ 3
Fuel Injectors............................. 2
Fuel Pump Module......................... 2
Fuel Pump Relay.......................... 2
Heated Oxygen Sensor...................... 3Idle Air Control (IAC) Motor................... 2
Ignition Coil.............................. 2
Ignition Switch............................ 1
Intake Air Temperature Sensor................ 4
Malfunction Indicator Lamp (MIL)............... 5
Manifold Absolute Pressure Sensor............. 4
Park/Neutral Position Switch.................. 4
Power (Device) Ground...................... 5
Power Steering Pressure Switch............... 4
Tachometer Signal......................... 5
Throttle Position Sensor..................... 4
Vehicle Speed Sensor....................... 3
IGNITION SWITCH
Circuit A1 from fuse 4 in the Power Distribution
Center (PDC), supplies battery voltage to the ignition
switch. Depending upon position, the ignition switch
powers circuits A21, A22, A31, and A41.
START POSITION
In the START position, the ignition switch connects
circuit A1 to circuit A41. Circuit A41 connects to the
coil side of the starter motor relay.
Also in the START position, the case grounded ig-
nition switch provides ground for the brake lamp
switch and parking brake lamp switch on circuit G11.
START OR RUN POSITION
In the START and RUN position, the ignition
switch connects circuit A1 with circuit A21. The A21
circuit connects to fuses 5 and 9 in the fuse block.
Fuse 9 powers circuit G5. Fuse 5 powers circuit G50.
²Circuit G5 powers the buzzer module. Circuit G5
also splices to power the daytime running lamps
module (Canada only), A/C compressor clutch relay,
heated rear window relay, and the gauges and indi-
cator lamps in the instrument cluster.
RUN (ONLY) POSITION
When the ignition switch is in the RUN position, it
connects circuit A1 to circuit A22. Circuit A22 powers
fuses 1, 12, and 13 in the fuse block.
²Fuse 1 powers the rear wiper system on circuit
V23.
²Fuse 12 feeds the blower motor and air condition-
ing system on circuit C1.
²Fuse 13 feeds circuit F15 which powers the ABS
module and connects to the coil side of the ABS
power relay.
ACCESSORY OR RUN POSITION
In the ACCESSORY or RUN position, the ignition
switch connects circuit A1 to circuit A31. Circuit A31
connects to a bus bar in the fuse block that feeds
fuses 4 and 7 along with the circuit breaker in cavity
11 .
²Fuse 4 powers circuit L5 which feeds the turn sig-
nal flasher.
²Fuse 7 powers circuit F30. Circuit F30 supplies
power to the radio, radio relay, and the cigar lighter.
²The circuit breaker in cavity 11 powers the V6 cir-
cuits which feed the wiper switch and wiper motor.
AUTOMATIC SHUT DOWN (ASD) RELAY
When the ignition switch is in either the START or
RUN position, it connects circuit A1 from fuse 4 in
the Power Distribution Center (PDC) to circuit A21.
Circuit A21 powers fuse 5 in the fuse block. Circuit
G50 from fuse 5 splices to power the coil side of the
Automatic Shut Down (ASD) relay. The Powertrain
Control Module (PCM) provides ground for the relay
on circuit K51. Circuit K51 connects to cavity 51 of
the PCM.
When the PCM grounds the ASD relay, contacts in-
side the relay close and connect circuit A14 from fuse
1 in the PDC to circuit A142. Circuit A142 splices to
the generator field terminal, fuel injectors, ignition
coil, and heated oxygen sensor. Circuit A142 also con-
nects to cavity 57 of the PCM.
Circuit A14 from fuse 1 in the PDC supplies bat-
tery voltage to the contact side of the ASD relay.
HELPFUL INFORMATION
²Along with supplying voltage to the ASD relay
contacts, circuit A14 supplies voltage to the contact
side of the fuel pump relay.
²Circuit G50 also supplies battery voltage to the
coil side of the fuel pump relay.
²Circuit A14 also connects to cavity 3 of the PCM.
J8W-30 FUEL/IGNITIONÐYJ VEHICLES 8W - 30 - 1

BATTERY FEED
Circuit A14 from fuse 1 in the Power Distribution
Center (PDC) supplies battery voltage to cavity 3 of
the Powertrain Control Module (PCM).
HELPFUL INFORMATION
Circuit A14 also supplies power to the contact sides
of the Automatic Shut Down (ASD) relay and fuel
pump relay.
FUEL INJECTORS
When the Automatic Shut Down (ASD) relay con-
tacts close, they connect circuits A14 and A142. Cir-
cuit A142 supplies voltage to the fuel injectors. Each
injector has a separate ground circuit controlled by
the Powertrain Control Module (PCM).
Circuit K11 provides ground for injector number
one. The K11 circuit connects to cavity 16 of the
PCM.
Circuit K12 provides ground for injector number
two. The K12 circuit connects to cavity 15 of the
PCM.
Circuit K13 provides ground for injector number
three. The K13 circuit connects to cavity 14 of the
PCM.
Circuit K14 provides ground for injector number
four. The K14 circuit connects to cavity 13 of the
PCM.
On the 4.0L engine, circuit K15 provides ground for
injector number five. The K15 circuit connects to cav-
ity 38 of the PCM.
Also on the 4.0L engine, circuit K16 provides
ground for injector number six. The K16 circuit con-
nects to cavity 58 of the PCM.
HELPFUL INFORMATION
²Circuit A142 splices to supply voltage to the fuel
injectors, ignition coil, PCM, generator, and heated
oxygen sensor.
²For information about fuel injector operation, refer
to Group 14.
IGNITION COIL
When the Automatic Shut Down (ASD) relay con-
tacts close, they connect circuits A14 and A142. Cir-
cuit A142 splices to supply voltage to the ignition
coil. The Powertrain Control Module (PCM) controls
the ground path for the ignition coil on circuit K19.
Circuit K19 connects to cavity 19 of the PCM.
HELPFUL INFORMATION
Circuit A142 splices to supply voltage to the fuel
injectors, ignition coil, PCM, generator, and heated
oxygen sensor.
FUEL PUMP RELAY
When the ignition switch is in either the START or
RUN position, it connects circuit A1 from fuse 4 inthe Power Distribution Center (PDC) to circuit A21.
Circuit A21 powers fuse 5 in the fuse block. Circuit
G50 from fuse 5 splices to power the coil side of the
fuel pump relay. The Powertrain Control Module
(PCM) provides ground for the relay on circuit K51.
Circuit K51 connects to cavity 51 of the PCM.
When the PCM grounds the fuel pump relay, con-
tacts inside the relay close and connect circuit A14
from fuse 1 in the PDC to circuit A141. Circuit A141
supplies voltage to the fuel pump motor (part of the
in-tank fuel pump module).
HELPFUL INFORMATION
²Circuit A14 is double crimped at the fuel pump re-
lay and supplies voltage to the contact sides of the
fuel pump relay and ASD relay.
²Circuit G50 also supplies battery voltage to the
coil side of the ASD relay.
²Circuit A14 also connects to cavity 3 of the PCM.
FUEL PUMP MODULE
FUEL PUMP MOTOR
When the fuel pump relay contacts close, circuit
A141 feeds the fuel pump motor. Circuit Z2 provides
ground for the fuel pump motor.
FUEL LEVEL SENSOR
The fuel level sensor is a variable resistor. Circuit
G4 connects the fuel level sensor to the fuel gauge in
the instrument cluster. Circuit G5 from fuse 9 in the
fuse block supplies voltage to the fuel gauge. The fuel
level sensor draws voltage from circuit G5 through
the fuel gauge on circuit G4.
Circuit Z2 provides the ground path for the fuel
level sensor.
HELPFUL INFORMATION
As current flows through the coils in the fuel
gauge, it creates a magnetic field. One of the coils in
the gauge receives fixed current. The other coil is
connected to the level sensor. The magnetic field con-
trols the position of the fuel gauge pointer.
The fuel level sensor contains a variable resistor.
As the position of the float arm on the fuel level sen-
sor changes, the resistor changes the current flow
through second coil in the fuel gauge. A change in
current flow alters the magnetic field in the fuel
gauge, which changes the pointer position.
IDLE AIR CONTROL (IAC) MOTOR
The Powertrain Control Module (PCM) operates
the idle air control motor through 4 circuits - K39,
K40, K59, and K60. Each circuit connects to separate
cavities in the PCM connector.
²Circuit K39 connects to cavity 39 of the PCM.
²Circuit K40 connects to cavity 40 of the PCM.
²Circuit K59 connects to cavity 59 of the PCM.
8W - 30 - 2 8W-30 FUEL/IGNITIONÐYJ VEHICLESJ

²Circuit K60 connects to cavity 60 of the PCM.
VEHICLE SPEED SENSOR
Circuit K7 supplies 8 volts from the Powertrain
Control Module (PCM) to the vehicle speed sensor.
The K7 circuit connects to cavity 7 of the PCM.
Circuit G7 from the vehicle speed sensor provides
an input signal to the PCM. The G7 circuit connects
to cavity 47 of the PCM.
The PCM provides a ground for the vehicle speed
sensor signal (circuit G7) through circuit K4. Circuit
K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
²Circuit G7 splices to the speedometer, and Day-
time Running Lamp module (DRL).
²Circuit K7 splices to supply 8 volts to the camshaft
position sensor and crankshaft position sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Intake air temperature sensor
HEATED OXYGEN SENSOR
When the Automatic Shut Down (ASD) relay con-
tacts close, they connect circuits A14 and A142. Cir-
cuit A142 splices to supply voltage to the heated
oxygen sensor.
Circuit K41 delivers the signal from the heated ox-
ygen sensor to the Powertrain Control Module
(PCM). Circuit K41 connects to cavity 41 of the PCM.
The PCM provides a ground for the heated oxygen
sensor signal (circuit K41) through circuit K4. Circuit
K4 connects to cavity 4 of the PCM connector.
Circuit Z1 provides a ground for the heater circuit
in the sensor. Circuit Z1 terminates at the rear of the
engine.
HELPFUL INFORMATION
²Along with supplying voltage to the ASD relay
contacts, circuit A14 supplies voltage to the contact
side of the fuel pump relay.
²Circuit A142 splices to supply voltage to the fuel
injectors, ignition coil, and heated oxygen sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Camshaft position sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
CAMSHAFT POSITION SENSOR
The Powertrain Control Module (PCM) supplies 8
volts to the camshaft position sensor (in distributor)
on circuit K7. Circuit K7 connects to cavity 7 of the
PCM.
The PCM receives the camshaft position sensor sig-
nal on circuit K44. Circuit K44 connects to cavity 44
of the PCM.
The PCM provides a ground for the camshaft posi-
tion sensor signal (circuit K44) through circuit K4.
Circuit K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
²Circuit K7 splices to supply 8 volts to the crank-
shaft position sensor and the vehicle speed sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
CRANKSHAFT POSITION SENSOR
The Powertrain Control Module (PCM) supplies 8
volts to the crankshaft position sensor on circuit K7.
Circuit K7 connects to cavity 7 of the PCM.
The PCM receives the crankshaft position sensor
signal on circuit K24. Circuit K24 connects to cavity
24 of the PCM.
The PCM provides a ground for the crankshaft po-
sition sensor (circuit K24) through circuit K4. Circuit
K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
²Circuit K7 splices to supply 8 volts to the crank-
shaft position sensor and the vehicle speed sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
ENGINE COOLANT TEMPERATURE SENSOR
The engine coolant temperature sensor provides an
input to the Powertrain Control Module (PCM) on
circuit K2. From circuit K2, the engine coolant tem-
perature sensor draws up to 5 volts from the PCM.
The sensor is a variable resistor. As coolant temper-
ature changes, the resistance in the sensor changes,
causing a change in current draw. The K2 circuit
connects to cavity 2 of the PCM.
J8W-30 FUEL/IGNITIONÐYJ VEHICLES 8W - 30 - 3

The PCM provides a ground for the engine coolant
temperature sensor signal (circuit K2) through circuit
K4. Circuit K4 connects to cavity 4 of the PCM con-
nector.
HELPFUL INFORMATION
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Vehicle speed sensor
THROTTLE POSITION SENSOR
From the Powertrain Control Module (PCM), cir-
cuit K6 supplies 5 volts to the Throttle Position Sen-
sor (TPS). Circuit K6 connects to cavity 6 of the
PCM.
Circuit K22 delivers the TPS signal to the PCM.
Circuit K22 connects to cavity 22 of the PCM.
The PCM provides a ground for the throttle posi-
tion sensor signal (circuit K22) through circuit K4.
Circuit K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
Refer to Group 14 for throttle position sensor oper-
ation.
Circuit K6 splices to supply 5 volts to the Manifold
Absolute Pressure (MAP) sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
From the Powertrain Control Module (PCM), cir-
cuit K6 supplies 5 volts to the Manifold Absolute
Pressure (MAP) sensor. Circuit K6 connects to cavity
6 of the PCM.
Circuit K1 delivers the MAP signal to the PCM.
Circuit K1 connects to cavity 1 of the PCM.
The PCM provides a ground for the MAP sensor
signal (circuit K1) through circuit K4. Circuit K4 con-
nects to cavity 4 of the PCM.
HELPFUL INFORMATION
Refer to Group 14 for MAP sensor operation.
Circuit K6 splices to supply 5 volts to the throttle
position sensor.Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
INTAKE AIR TEMPERATURE SENSOR
The intake air temperature sensor provides an in-
put to the Powertrain Control Module (PCM) on cir-
cuit K21. Circuit K21 connects to cavity 21 of the
PCM.
From circuit K21, the intake air temperature sen-
sor draws voltage from the PCM. The sensor is a
variable resistor. As intake air temperature changes,
the resistance in the sensor changes, causing a
change in current draw.
The PCM provides a ground for the intake air tem-
perature sensor signal (circuit K21) through circuit
K4. Circuit K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
PARK/NEUTRAL POSITION SWITCH
When closed, the case-grounded park/neutral posi-
tion switch provides a ground path on circuit T41 for
the coil side of the starter motor relay. Circuit A41
from the ignition switch provides battery voltage to
the coil side of the relay.
Circuit T41 splices to cavity 30 of the Powertrain
Control Module (PCM). The park/neutral position
switch provides an input to the (PCM).
HELPFUL INFORMATION
²In the START position, the ignition switch con-
nects circuit A1 from the Power Distribution Center
(PDC) to circuit A41. Fuse 4 in the fuse block pro-
tects circuits A1 and A41.
²The Park/Neutral position switch and back-up
lamp switch are molded together.
POWER STEERING PRESSURE SWITCH
The Powertrain Control Module (PCM) supplies
voltage to the power steering pressure switch on cir-
cuit K10. Circuit Z1 provides ground for the switch.
When the switch closes, voltage flows through the
8W - 30 - 4 8W-30 FUEL/IGNITIONÐYJ VEHICLESJ

switch to ground on circuit Z1. The switch closes dur-
ing periods of high power steering pump load and
low engine speed; such as parking maneuvers. Cir-
cuit K10 connects to cavity 10 of the PCM.
TACHOMETER SIGNAL
The Powertrain Control Module (PCM) supplies the
signal for the tachometer on circuit G21. Circuit G21
connects to cavity 43 of the PCM.
MALFUNCTION INDICATOR LAMP (MIL)
The Powertrain Control Module (PCM) provides
ground for the instrument cluster malfunction indica-
tor lamp on circuit G3. The MIL displays the mes-
sage CHECK ENGINE when illuminated. Circuit G5
provides voltage for the lamp.
DATA LINK CONNECTOR
Circuit G50 supplies battery voltage to the data
link connector. Circuit G50 originates at fuse 5 in the
fuse block. Circuit G50 is double crimped at the data
link connector and connects to cavity 9 of the Power-
train Control Module (PCM).
Circuit A21 from the ignition switch powers fuse 5
when the switch is in the START or RUN positions.
In the START or RUN position the ignition switch
connects circuit A1 from fuse 4 in the Power Distri-
bution Center (PDC) with circuit A21.
Circuit D20 connects to cavity 45 of the PCM. Cir-
cuit D20 is the SCI receive circuit for the PCM.
Circuit D21 connects to cavity 25 of the PCM. Cir-
cuit D21 is the SCI transmit circuit for the PCM.
Circuit Z11 provides ground for the data link con-
nector. Circuit Z11 splices to circuit Z1 which termi-
nates at the right rear of the engine. Circuit Z11 also
connects to cavity 5 of the PCM.
HELPFUL INFORMATION
²Circuit Z1 also supplies a ground for the PCM
high current drivers.
²If the system loses ground for the Z1 and Z11 cir-
cuits at the right rear of the engine, the vehicle will
not operate. Check the connection at the ganged-
ground circuit eyelet.
BRAKE SWITCH INPUT
Circuit V40 provides the brake switch input to the
Powertrain Control Module (PCM). Circuit V40 con-
nects to cavity 29 of the PCM.
POWER (DEVICE) GROUND
Circuit Z11 connects to cavities 11 and 12 of the
Powertrain Control Module (PCM). The Z1 circuit
provides ground for PCM internal drivers that oper-
ate high current devices like the injectors and igni-
tion coil.
Internal to the PCM, the power (device) ground cir-
cuit connects to the PCM sensor return circuit (from
circuit K4).
HELPFUL INFORMATION
²The grounding point for circuit Z1 is the right rear
of the engine.
²If the system loses ground for the Z1 circuits at
the rear of the engine, the vehicle will not operate.
Check the connection at the ganged-ground circuit
eyelet.
DIAGRAM INDEX
Component Page
Automatic Shut Down Relay...............8W-30-6, 14
Camshaft Position Sensor................8W-30-10, 16
Crankshaft Position Sensor...............8W-30-10, 16
Data Link Connector...................8W-30-11, 17
Daytime Running Lamps (DRL) Module.......8W-30-11, 17
Engine Coolant Temperature Sensor..........8W-30-9, 18
Fuel Pump Relay........................8W-30-20
Fuel Tank Level Unit......................8W-30-21
Fuse 1 (PDC)........................8W-30-6, 14
Fuse 4 (PDC)........................8W-30-6, 14
Fuse 5 (Fuse Block).................8W-30-6, 14, 20
Heated Oxygen Sensor..................8W-30-7, 15
Idle Air Control Motor..................8W-30-12, 18
Ignition Switch.....................8W-30-6, 14, 20
Ignition Coil........................8W-30-12, 18
Injectors (4.0L).........................8W-30-13
Injectors (2.5L)..........................8W-30-8
Instrument Cluster....................8W-30-11, 17
Intake Air Temperature Sensor.............8W-30-9, 18
MAP Sensor.........................8W-30-9, 18
Power Steering Pressure Switch..............8W-30-12
Powertrain Control Module.............8W-30-6 thru 21
Throttle Position Sensor.................8W-30-9, 18
Vehicle Speed Sensor..................8W-30-11, 17
J8W-30 FUEL/IGNITIONÐYJ VEHICLES 8W - 30 - 5

TRANSMISSION CONTROLS
TORQUE CONVERTER CLUTCH (TCC) SOLENOID
AND RELAY
The TCC solenoid is only used on three-speed au-
tomatic transmissions. The Powertrain Control Mod-
ule (PCM) operates the TCC solenoid by energizing
the TCC relay.
Circuit G50 from fuse 5 in the Power Distribution
Center (PDC) supplies voltage to the coil side of the
TCC relay. When the PCM provides a ground path on
circuit K54, the relay contacts close.
When the relay contacts close, they connect circuit
A14 from fuse 1 in the PDC with circuit T22. Circuit
T22 supplies battery voltage to the case grounded
TCC solenoid. Circuit K54 connects to PCM cavity
54.
HELPFUL INFORMATION
²In the RUN or START position, the ignition switch
connects circuit A1 from fuse 4 in the PDC to circuit
A21.
²Circuit A21 powers fuse 5 in the fuse block.
²Circuit G50 also connects to the engine data link
connector, Automatic Shut Down (ASD) relay, and
fuel pump relay.
UPSHIFT LAMP
On vehicles equipped with a manual transmission,
the PCM grounds the up-shift lamp on circuit K54.
Circuit K54 connects to cavity 54 of the PCM.
DIAGRAM INDEX
Component Page
Fuse 1 (PDC)...........................8W-31-2
Fuse 4 (PDC)...........................8W-31-2
Fuse 5 (Fuse Block).......................8W-31-2
Ignition Switch..........................8W-31-2
Instrument Cluster........................8W-31-2
Powertrain Control Module (PCM)..............8W-31-2
TCC Relay.............................8W-31-2
TCC Solenoid...........................8W-31-2
J8W-31 TRANSMISSION CONTROLSÐYJ VEHICLES 8W - 31 - 1

ANTI-LOCK BRAKES
GENERAL INFORMATION
Three fuses supply power for the Anti-Lock Brake
System (ABS); fuses 9 and 10 in the PDC and fuse
13 in the fuse block. Fuses 9 and 10 in the Power
Distribution Center (PDC) are connected directly to
battery voltage and are HOT all times. Fuse 13 is
HOT when the ignition switch is the RUN position.
In the RUN position, the ignition switch connects
circuit A1 from fuse 4 in the PDC with circuit A22.
Circuit A22 connects to a bus bar in the fuse block.
The bus bar feeds circuit F15 through fuse 13. Fuse
13 is a 2 amp fuse.
Circuit F15 splices to the coil side of the ABS
power relay and cavity 53 of the ABS control module.
Circuit Z1 provides ground for the ABS control
module. Circuit Z1 connects to cavities 1 and 19 of
the ABS control module.
Refer to group 5, Brakes for operational descrip-
tions of ABS system components.
WHEEL SPEED SENSORS
The all wheel anti-lock system uses four wheel
speed sensors; one for each wheel. Each sensor con-
verts wheel speed into an electrical signal that it
transmits to the ABS control module. A pair of
twisted wires connect to each sensor to provide sig-
nals to the ABS control module.
Circuits B6 and B7 provide signals to ABS control
module from the right front wheel speed sensor. Cir-
cuit B6, which provides the LOW signal, connects to
cavity 29 of the ABS control module. Circuit B7 con-
nects to cavity 47 of the module and provides the
HIGH signal.
Circuits B8 and B9 provide signals to ABS control
module from the left front wheel speed sensor. Cir-
cuit B8, which provides the LOW signal, connects to
cavity 30 of the ABS control module. Circuit B9 con-
nects to cavity 48 of the module and provides the
HIGH signal.
Circuits B1 and B2 provide signals to ABS control
module from the right rear wheel speed sensor. Cir-
cuit B1 which provides the LOW signal, connects to
cavity 27 of the ABS control module. Circuit B2 con-
nects to cavity 45 of the module and provides the
HIGH signal.
Circuits B4 and B3 provide signals to ABS control
module from the left rear wheel speed sensor. Circuit
B3, which provides the LOW signal, connects to cav-
ity 28 of the ABS control module. Circuit B4 connects
to cavity 46 of the module and provides the HIGH
signal.
ACCELERATION SWITCH
During four-wheel drive operation, the acceleration
switch provides deceleration data to the ABS control
module. Refer to Group 5, Brakes for additional in-
formation.
Circuits B21, B22, and B23 connect the accelera-
tion sensor to the ABS control module. Circuits B21
and B22 provide switch states while circuit B23 pro-
vides ground. At the ABS control module circuit B21
connects to cavity 25, circuit B22 connects to cavity
43 and circuit B23 connects to cavity 26.
ABS POWER RELAY
The ABS power relay is located in the Power Dis-
tribution Center (PDC). When the ABS module
grounds the ABS power relay on circuit B20, the re-
lay switches to connect circuit B15 and circuit A20
from PDC fuse 10. Circuit F15 from fuse 13 in the
fuse block splices to feed the coil side of the ABS
power relay. Circuit B20 connects to cavity 34 of the
ABS control module.
Circuit B15 is double crimped at the ABS power re-
lay. One branch of circuit B15 supplies power to the
coil side of the ABS pump motor relay. The other
branch of circuit B15 splices to cavities 3 and 33 of
the ABS control module and to the hydraulic control
unit.
ABS PUMP MOTOR RELAY
The ABS pump motor relay in the Power Distribu-
tion Center (PDC) supplies voltage to the ABS pump
motor. When the ABS power relay energizes, circuit
B15 supplies battery voltage to the coil side of the
ABS pump motor relay. The ABS control module pro-
vides ground for the relay on circuit B116. Circuit
B116 connects to cavity 15 of the ABS control mod-
ule.
When the ABS pump motor energizes, it connects
circuit A10 from PDC fuse 9 to circuit B25. Circuit
B25 supplies battery voltage to the pump motor. Cir-
cuit Z12 provides ground for the pump motor.
PUMP MOTOR SPEED SENSOR
The input from the pump motor speed sensor tells
the ABS control module that the pump is operating.
Circuit B17 and B16 from the control module connect
to the speed sensor.
BRAKE PEDAL TRAVEL SENSOR
The brake pedal travel sensor provides the ABS
control module with data regarding brake pedal posi-
tion. The sensor is a variable resistor that the ABS
J8W-32 ANTI-LOCK BRAKESÐYJ VEHICLES 8W - 32 - 1

module provides voltage to and receives input from.
Circuit B210 from cavity 41 of the ABS control mod-
ule provides voltage to the sensor. Circuit B258 car-
ries the signal from the sensor to cavity 16 of the
ABS module.
BRAKE SWITCH INPUT
Circuit L50 from the stop lamp provides the brake
switch input to the ABS control module. When the
brake pedal is pressed, the stop lamp switch closes to
supply battery voltage from circuit F32 to circuit
L50. Circuit L50 connects to cavity 32 of the ABS
control module. Circuit F32 originates at fuse 3 in
the fuse block.
Circuit A6 from Power Distribution Center (PDC)
fuse 3 supplies voltage to the fuse block for circuit
F32.
HYDRAULIC CONTROL UNIT
When the ABS power relay energizes, two branches
of circuit B15 splice to supply voltage to the isolation
and decay solenoids in the hydraulic control unit.
The hydraulic control unit contains three separate
isolation solenoids and three separate decay sole-
noids. The ABS control module activates the decay
and isolation solenoids by providing separate ground
paths for each.
The ABS module provides a ground path for the
rear isolation solenoid on circuit B251. Circuit B251
connects to cavity 54 of the ABS control module.
For the right front isolation solenoid, the ABS mod-
ule provides a ground path on circuit B249. Circuit
B249 connects to cavity 38 of the ABS control mod-
ule.
On circuit B245, the ABS module provides ground
for the left front isolation solenoid. Circuit B245 con-
nects to cavity 20 of the ABS control module.
The ABS module provides a ground path for the
rear decay solenoid on circuit B254. Circuit B254
connects to cavity 36 of the ABS control module.
For the right front decay solenoid, the ABS module
provides a ground path on circuit B248. Circuit B248
connects to cavity 21 of the ABS control module.
On circuit B243, the ABS module provides ground
for the left decay solenoid. Circuit B243 connects to
cavity 2 of the ABS control module.
ABS WARNING LAMP
Circuit G5 provides power for the ABS warning
lamp at the instrument cluster. Ground for the ABS
warning lamp is provided by either the ABS control
module or by the ABS power relay when the relay is
not energized. The ABS control module illuminates
the lamp by providing ground on circuit G19.
Circuit G19 splices to connect to circuit B15
through a diode. When the ABS power relay is notenergized, it connects circuit B15 to circuit Z12. The
ground path for the warning lamp is through the di-
ode to circuit B15, through the ABS power relay to
ground on circuit Z12.
The diode between circuit G19 and B15 prevents
voltage from flowing to the ABS control module when
the ABS power relay switches to supply power on cir-
cuit B15.
DATA LINK CONNECTOR
Circuit D11 from cavity 23 of the ABS control mod-
ule receives data from the DRB scan tool through the
data link connector. The ABS control module trans-
mits data to the scan tool through the connector on
circuit D12. Circuit D12 originates at cavity 42 of the
ABS control module.
Through the data link connector, circuit Z12 pro-
vides ground for the DRB scan tool. Circuit Z12 ter-
minates at the right rear of the dash panel.
Circuit A4 from fuse 8 in the Power Distribution
Center (PDC) supplies power to fuse 16 in the PDC.
Fuse 16 powers circuit M1 which supplies battery
voltage to the scan tool through the diagnostic con-
nector.
HELPFUL INFORMATION
²Check fuses 4, 9 and 10 in the PDC
²Check fuse 13 in the fuse block
DIAGRAM INDEX
Component Page
ABS Power Relay........................8W-32-4
ABS Pump Motor/Sensor...................8W-32-5
ABS Warning Lamp.......................8W-32-4
ABS Control Module..................8W-32-3 thru 7
ABS Pump Motor Relay....................8W-32-5
Brake Pedal Travel Sensor...................8W-32-6
Data Link Connector......................8W-32-6
Fuse 1 Fuse Block........................8W-32-4
Fuse 3 Fuse Block........................8W-32-6
Fuse 3 (PDC)...........................8W-32-6
Fuse 4 (PDC)...........................8W-32-4
Fuse 8 (PDC)...........................8W-32-6
Fuse 10 (PDC)..........................8W-32-4
Fuse 12 Fuse Block.......................8W-32-4
Fuse 12 (PDC)..........................8W-32-6
Fuse 13 (PDC)..........................8W-32-4
Hydraulic Actuation Unit....................8W-32-3
Ignition Switch..........................8W-32-4
Powertrain Control Module (PCM)..............8W-32-6
Stop Lamp Switch........................8W-32-6
Wheel Speed Sensors......................8W-32-7
8W - 32 - 2 8W-32 ANTI-LOCK BRAKESÐYJ VEHICLESJ