fuel pressure JEEP XJ 1995 Service And Owner's Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 1995, Model line: XJ, Model: JEEP XJ 1995Pages: 2158, PDF Size: 81.9 MB
Page 625 of 2158

INSTRUMENT CLUSTER
INDEX
page page
ABS Warning Lamp........................ 2
Brake Warning Lamp....................... 2
Charging System Indicator Lamp............... 3
Cluster Ground............................ 3
Diagram Index............................. 3
Engine Coolant Temperature Gauge............ 1
Engine Coolant Temperature Warning Lamp...... 1
Fuel Gauge.............................. 1
High-Beam Indicator Lamp................... 2
Instrument Cluster......................... 1Low Fuel Warning Lamp..................... 1
Low Washer Fluid Warning Lamp.............. 2
Malfunction Indicator Lamp (MIL)............... 2
Manual Transmission Up-Shift Lamp............ 2
Oil Pressure Gauge........................ 2
Oil Pressure Warning Lamp.................. 2
Seat Belt Indicator Warning Lamp.............. 2
Speedometer............................. 2
Tachometer.............................. 2
Turn Signal Indicator Lamps.................. 2
INSTRUMENT CLUSTER
The instrument cluster contains the gauges and
warning lamps. All gauges have magnetic move-
ments.
When the ignition switch is in the START or RUN
position, circuit A21 feeds circuit F87 through fuse 17
in the fuse block. Circuit A1 from fuse 6 in the Power
Distribution Center (PDC) supplies voltage to circuit
A21. Circuit A1 is HOT at all times.
Circuit F87 connects to the cluster connector to
power the gauges and to the telltale connector to
power the warning lamps.
Circuit E2 from fuse 19 in the fuse block feeds the
illumination lamps. Circuit E2 originates at the head-
lamp switch and continues through fuse 19. The
headlamp switch powers circuit E2 when the parking
lamps or headlamp are ON.
Circuit Z2 provides ground for the indicator lamps
and illumination lamps.
ENGINE COOLANT TEMPERATURE GAUGE
Circuit G20 connects the engine coolant tempera-
ture gauge to the engine coolant temperature sensor.
The sensor is a variable resistor and case grounded to
the engine. Circuit F87 connects to the instrument
cluster left connector and supplies voltage for the
gauge.
The gauge uses two coils. Current passing through
the coils creates a magnetic field. Position of the
gauge needle is controlled by the amount of current
passing through the coils to ground at the sensor.
ENGINE COOLANT TEMPERATURE WARNING
LAMP
Circuit G20 connects the engine coolant tempera-
ture warning lamp to the engine coolant temperature
switch. When the switch closes, battery voltage from
circuit F87 flows through the lamp to ground through
the switch on circuit G20. The engine coolant tem-
perature switch is case grounded to the engine. Cir-cuit F87 connects to the instrument cluster connector
and supplies voltage for the lamp.
Circuit G20 also connects to the warning lamp to
ground when the ignition switch is in the START
position. When the ignition switch is in the START
position, the lamp illuminates for a bulb test.
FUEL GAUGE
The fuel level sensor is a variable resistor. Circuit
G4 connects the fuel level sensor to the fuel gauge in
the instrument cluster. Circuit F87 from fuse 17 in
the fuse block supplies voltage to the fuel gauge. The
fuel level sensor draws voltage from circuit F87
through the fuel gauge on circuit G4. Circuit G4
connects to circuit 57 in the fuel pump module har-
ness. Circuit 57 connects to the fuel level sensor.
Circuit 99 in the fuel pump module harness con-
nects to circuit Z1. Circuit Z1 provides the ground
path for the fuel level sensor. The grounding point for
circuit Z1 is the left side of the cowl panel.
As current flows through the coils in the fuel gauge,
it creates a magnetic field. One of the coils in the
gauge receives fixed current. The other coil is con-
nected to the level sensor. The magnetic field controls
the position of the fuel gauge pointer.
The fuel level sensor contains a variable resistor. As
the position of the float arm on the fuel level sensor
changes, the resistor changes the current flow
through second coil in the fuel gauge. A change in
current flow alters the magnetic field in the fuel
gauge, which changes the pointer position.
LOW FUEL WARNING LAMP
Circuit G4 connects the fuel level sensor to the fuel
gauge. The low fuel level module at the rear of the
gauge monitors resistance in circuit G4. The low fuel
level module powers an light emitting diode (LED)
when the resistance in circuit G4 reaches a calibrated
level. The LED illuminates the Low Fuel indicator.
Refer to Group 8E for additional information.
J8W-40 INSTRUMENT CLUSTERÐXJ VEHICLES 8W - 40 - 1
Page 626 of 2158

OIL PRESSURE GAUGE
The case grounded oil pressure sensor is a variable
resistor that connects to circuit G6. Circuit G6 con-
nects to the oil pressure gauge.
Circuit F87 connects to the instrument cluster con-
nector and supplies battery voltage to oil pressure
gauge. The gauge uses two coils. Current passing
through the coils creates a magnetic field. Position of
the gauge needle is controlled by the amount of cur-
rent passing through the coils to ground at the sen-
sor.
OIL PRESSURE WARNING LAMP
The case grounded oil pressure switch connects to
circuit G6. Circuit G6 connects to the oil pressure
warning lamp. Circuit F87 connects to the instru-
ment cluster connector and supplies battery voltage
to oil pressure lamp.
When the oil pressure switch close, battery voltage
flows through the warning lamp to ground through
the switch, illuminating the lamp.
TACHOMETER
The tachometer module in the instrument cluster
operates the tachometer. The Powertrain Control
Module (PCM) supplies the signal for the tachometer
on circuit G21. Circuit G21 connects to cavity 43 of
the PCM.
SPEEDOMETER
The speedometer and odometer receive a signal
from the vehicle speed sensor on circuit G7. Circuit
G7 also connects to the Powertrain Control Module
(PCM) at cavity 47.
ABS WARNING LAMP
Circuit F87 provides power for the ABS warning
lamp at the instrument cluster. Ground for the ABS
warning lamp is provided by either the ABS control
module or by the ABS power relay when the relay is
not energized. The ABS control module illuminates
the lamp by providing ground on circuit B205.
Circuit B205 splices to connect to circuit B235
through a diode. When the ABS power relay is not
energized, it connects circuit B235 to circuit Z12. The
ground path for the warning lamp is through the di-
ode to circuit B235, through the ABS power relay to
ground on circuit Z12.
The diode between circuit B205 and B235 prevents
voltage from flowing to the ABS control module when
the ABS power relay switches to supply power on cir-
cuit B235.
MALFUNCTION INDICATOR LAMP (MIL)
The PCM provides ground for the instrument clus-
ter malfunction indicator lamp on circuit G3. Circuit
G3 connects to cavity 32 of the PCM. Circuit F87provides voltage for the lamp. The MIL displays the
message CHECK ENGINE when illuminated.
For information regarding diagnostic trouble code
access using the MIL lamp, refer to Group 14, Fuel
Systems.
LOW WASHER FLUID WARNING LAMP
Circuit G29 connects the low washer fluid switch to
the warning lamp in the instrument cluster. Circuit
F12 supplies battery voltage to the switch.
When the low washer fluid switch closes, it con-
nects circuits G29 and F12. Battery voltage from cir-
cuit F12 powers the low washer fluid lamp. Circuit
Z1 at the instrument cluster provides ground to illu-
minate the warning lamp.
SEAT BELT INDICATOR WARNING LAMP
The seat belt indicator warning lamp is activated
by the chime/buzzer on circuit G11. Circuit G11 sup-
plies power to instrument cluster for the lamp. Cir-
cuit Z1 provides ground for the lamp at the cluster.
The chime/buzzer module powers circuit G11 after
it receives an input on circuit G10 indicating the seat
belt switch is open.
HIGH-BEAM INDICATOR LAMP
Circuit L3 supplies power for the high-beam indi-
cator lamp. The ground path for the lamp is through
circuit Z1. If the vehicle has Daytime Running
Lamps (DRL), the DRL module powers circuit L3
through circuit G465. On vehicles not equipped with
DRL, the headlamp switch powers circuit L3.
Circuit Z1 provides ground for the indicator lamp
at the cluster.
TURN SIGNAL INDICATOR LAMPS
Circuits L61 and L60 power for the turn signal in-
dicator lamps. Circuit L61 powers the left indicator
lamp. Circuit L60 powers the right indicator lamp.
Circuit Z1 provides ground for the lamps.
BRAKE WARNING LAMP
Circuit F87 supplies power to the park brake lamp.
Ground for the park brake lamp is supplied through
the case grounded park brake switch or brake warn-
ing switch on circuit G9. Circuit G9 Connects to cir-
cuit B203. Circuit B203 connects to the brake
warning lamp at the instrument cluster.
MANUAL TRANSMISSION UP-SHIFT LAMP
Circuit F87 supplies power for the manual trans-
mission up-shift lamp. The lamp illuminates when
the Powertrain Control Module (PCM) provides
ground for the lamp on circuit K54. Circuit K54 con-
nects to cavity 54 of the PCM.
8W - 40 - 2 8W-40 INSTRUMENT CLUSTERÐXJ VEHICLESJ
Page 861 of 2158

FUEL/IGNITION
INDEX
page page
Automatic Shut Down (ASD) Relay............. 1
Battery Feed.............................. 1
Brake Switch Input......................... 5
Camshaft Position Sensor.................... 3
Crankshaft Position Sensor................... 3
Data Link Connector........................ 4
Diagram Index............................ 5
Engine Coolant Temperature Sensor............ 3
Fuel Injectors............................. 1
Fuel Pump Module......................... 2
Fuel Pump Relay.......................... 2
Heated Oxygen Sensor...................... 3Idle Air Control (IAC) Motor................... 2
Ignition Coil.............................. 2
Ignition Feed............................. 1
Ignition Switch............................ 1
Intake Air Temperature Sensor................ 4
Malfunction Indicator Lamp (MIL)............... 4
Manifold Absolute Pressure Sensor............. 4
Park/Neutral Position Switch.................. 4
Power (Device) Ground...................... 5
Tachometer Signal......................... 4
Throttle Position Sensor..................... 4
Vehicle Speed Sensor....................... 2
IGNITION SWITCH
Circuit A1 from fuse 11 in the power distribution
center (PDC), supplies battery voltage to the ignition
switch. Depending upon position, the ignition switch
powers circuits A21, A38, A41, or A48.
START POSITION
In the START position, the ignition switch connects
circuit A1 to circuit A41. Circuit A41 connects to the
coil side of the starter motor relay.
Additionally in the START position, the case
grounded ignition switch provides ground for the
brake lamp switch and the warning lamps in the in-
strument cluster.
START OR RUN POSITION
In the START or RUN position, the ignition switch
connects circuit A1 to circuit A21. Circuit A21 splices
to power the coil side of the Automatic Shut Down
(ASD) relay and the fuel pump relay.
RUN (ONLY) POSITION
When the ignition switch is in the RUN position, it
connects circuit A1 to circuit A38. Circuit A38 feeds
circuit L39.
ACCESSORY OR RUN POSITIONS
In the ACCESSORY or RUN positions, the ignition
switch connects circuit A1 to circuit A48. Circuit A48
connects to a bus bar in the fuse block.
AUTOMATIC SHUT DOWN (ASD) RELAY
When the ignition switch is in either the START or
RUN positions, it connects circuit A1 from fuse 6 in
the Power Distribution Center (PDC) to circuit A21.
Circuit A21 supplies battery voltage to the coil side of
the Automatic Shut Down (ASD) relay. The Power-train Control Module (PCM) provides ground for the
relay on circuit K51. Circuit K51 connects to cavity
51 of the PCM.
When the PCM grounds the ASD relay, contacts in-
side the relay close and connect circuit A18 from fuse
14 in the PDC to circuit A142. Circuit A142 splices to
the generator field terminal, fuel injectors, and igni-
tion coil. Circuit A142 also connects to cavity 57 of
the PCM.
HELPFUL INFORMATION
²Along with supplying voltage to the coil side of the
ASD relay, circuit A21 also supplies voltage to the
coil side of the fuel pump relay.
²Circuit A21 also connects to cavity 9 of the PCM.
BATTERY FEED
Circuit A14 from fuse 2 in the power distribution
center supplies battery voltage to cavity 3 of the
Powertrain Control Module (PCM).
HELPFUL INFORMATION
Circuit A14 also supplies power to the contact sides
of the fuel pump relay and fuse F2 in the PDC. Fuse
F2 powers circuit A18 which supplies voltage to the
contact side of the automatic shut down relay.
IGNITION FEED
When the ignition switch is in either the START or
RUN positions, it connects circuit A1 from fuse 6 in
the Power Distribution Center (PDC) to circuit A21.
Circuit A21 also connects to cavity 9 of the PCM and
provides the ignition input.
FUEL INJECTORS
When the Automatic Shut Down (ASD) relay con-
tacts close, they connect circuits A18 and A142. Cir-
J8W-30 FUEL/IGNITIONÐXJ-RHD 8W - 30 - 1
Page 863 of 2158

HELPFUL INFORMATION
²Circuit G7 splices to the speedometer.
²Circuit K7 splices to supply 8 volts to the camshaft
position sensor and crankshaft position sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Intake air temperature sensor
HEATED OXYGEN SENSOR
When the fuel pump relay contacts close, they con-
nect circuits A14 and A141. Circuit A141 splices to
supply voltage to the heated oxygen sensor.
Circuit K41 delivers the signal from the heated ox-
ygen sensor to the PCM. Circuit K41 connects to cav-
ity 41 of the PCM.
The PCM provides a ground for the heated oxygen
sensor signal (circuit K41) through circuit K4. Circuit
K4 connects to cavity 4 of the PCM connector.
Circuit Z12 provides a ground for the heater circuit
in the sensor.
HELPFUL INFORMATION
²Circuit A141 also supplies battery voltage to the
fuel pump.
Circuit K4 splices to supply ground for the signals
from the following:
²Camshaft position sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
CAMSHAFT POSITION SENSOR
The Powertrain Control Module (PCM) supplies 8
volts to the camshaft position sensor (in distributor)
on circuit K7. Circuit K7 connects to cavity 7 of the
PCM.
The PCM receives the camshaft position sensor sig-
nal on circuit K44. Circuit K44 connects to cavity 44
of the PCM.
The PCM provides a ground for the camshaft posi-
tion sensor signal (circuit K44) through circuit K4.
Circuit K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
²Circuit K7 splices to supply 8 volts to the crank-
shaft position sensor and the vehicle speed sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor²Crankshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
CRANKSHAFT POSITION SENSOR
The Powertrain Control Module (PCM) supplies 8
volts to the crankshaft position sensor on circuit K7.
Circuit K7 connects to cavity 7 of the PCM.
The PCM receives the crankshaft position sensor
signal on circuit K24. Circuit K24 connects to cavity
24 of the PCM.
The PCM provides a ground for the crankshaft po-
sition sensor (circuit K24) through circuit K4. Circuit
K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
²Circuit K7 splices to supply 8 volts to the camshaft
position sensor and the vehicle speed sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
ENGINE COOLANT TEMPERATURE SENSOR
The engine coolant temperature sensor provides an
input to the
Powertrain Control Module (PCM) on circuit K2.
From circuit K2, the engine coolant temperature sen-
sor draws up to 5 volts from the PCM. The sensor is
a variable resistor. As coolant temperature changes,
the resistance in the sensor changes, causing a
change in current draw. The K2 circuit connects to
cavity 2 of the PCM.
The PCM provides a ground for the engine coolant
temperature sensor signal (circuit K2) through circuit
K4. Circuit K4 connects to cavity 4 of the PCM con-
nector.
HELPFUL INFORMATION
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Vehicle speed sensor
J8W-30 FUEL/IGNITIONÐXJ-RHD 8W - 30 - 3
Page 864 of 2158

THROTTLE POSITION SENSOR
From the Powertrain Control Module (PCM), cir-
cuit K6 supplies 5 volts to the throttle position sen-
sor (TPS). Circuit K6 connects to cavity 6 of the
PCM.
Circuit K22 delivers the TPS signal to the PCM.
Circuit K22 connects to cavity 22 of the PCM.
The PCM provides a ground for the throttle posi-
tion sensor signal (circuit K22) through circuit K4.
Circuit K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
Refer to Group 14 for throttle position sensor oper-
ation.
Circuit K6 splices to supply 5 volts to the manifold
absolute pressure sensor.
Circuit K22 splices to the transmission control
module.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
MANIFOLD ABSOLUTE PRESSURE SENSOR
From the Powertrain Control Module (PCM), cir-
cuit K6 supplies 5 volts to the manifold absolute
pressure (MAP) sensor. Circuit K6 connects to cavity
6 of the PCM.
Circuit K1 delivers the MAP signal to the PCM.
Circuit K1 connects to cavity 1 of the PCM.
The PCM provides a ground for the MAP sensor
signal (circuit K1) through circuit K4. Circuit K4 con-
nects to cavity 4 of the PCM.
HELPFUL INFORMATION
Refer to Group 14 for MAP sensor operation.
Circuit K6 splices to supply 5 volts to the throttle
position sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
INTAKE AIR TEMPERATURE SENSOR
The intake air temperature sensor provides an in-
put to the Powertrain Control Module (PCM) on cir-
cuit K21. Circuit K21 connects to cavity 21 of the
PCM.From circuit K21, the intake air temperature sen-
sor draws voltage from the PCM. The sensor is a
variable resistor. As intake air temperature changes,
the resistance in the sensor changes, causing a
change in current draw.
The PCM provides a ground for the intake air tem-
perature sensor signal (circuit K21) through circuit
K4. Circuit K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
PARK/NEUTRAL POSITION SWITCH
When closed, the case-grounded park/neutral posi-
tion switch provides a ground path on circuit T41 for
the coil side of the starter motor relay. Circuit A41
from the ignition switch provides battery voltage to
the coil side of the relay.
Circuit T41 splices to cavity 30 of the PCM. The
park/neutral position switch provides an input to the
Powertrain Control Module (PCM).
TACHOMETER SIGNAL
The PCM supplies the signal for the tachometer on
circuit G21. Circuit G21 connects to cavity 43 of the
PCM.
MALFUNCTION INDICATOR LAMP (MIL)
The Powertrain Control Module (PCM) provides
ground for the instrument cluster malfunction indica-
tor lamp on circuit G3. The MIL displays the mes-
sage CHECK ENGINE when illuminated. Circuit
F87 provides voltage for the lamp. Circuit G3 con-
nects to cavity 32 of the PCM.
DATA LINK CONNECTOR
Circuit F12 supplies battery voltage to the data
link connector. Circuit F12 originates at fuse 11 in
the Power Distribution Center.
Circuit D20 connects to cavity 45 of the PCM. Cir-
cuit D20 is the SCI receive circuit for the PCM.
Circuit D21 connects to cavity 25 of the PCM. Cir-
cuit D21 is the SCI transmit circuit for the PCM.
Circuit Z11 provides ground for the data link con-
nector. Circuit Z11 also connects to cavity 5 of the
PCM.
8W - 30 - 4 8W-30 FUEL/IGNITIONÐXJ-RHDJ
Page 1122 of 2158

FUEL/IGNITION
INDEX
page page
Automatic Shut Down (ASD) Relay............. 1
Battery Feed.............................. 2
Brake Switch Input......................... 5
Camshaft Position Sensor.................... 3
Crankshaft Position Sensor................... 3
Data Link Connector........................ 5
Diagram Index............................ 5
Engine Coolant Temperature Sensor............ 3
Fuel Injectors............................. 2
Fuel Pump Module......................... 2
Fuel Pump Relay.......................... 2
Heated Oxygen Sensor...................... 3Idle Air Control (IAC) Motor................... 2
Ignition Coil.............................. 2
Ignition Switch............................ 1
Intake Air Temperature Sensor................ 4
Malfunction Indicator Lamp (MIL)............... 5
Manifold Absolute Pressure Sensor............. 4
Park/Neutral Position Switch.................. 4
Power (Device) Ground...................... 5
Power Steering Pressure Switch............... 4
Tachometer Signal......................... 5
Throttle Position Sensor..................... 4
Vehicle Speed Sensor....................... 3
IGNITION SWITCH
Circuit A1 from fuse 4 in the Power Distribution
Center (PDC), supplies battery voltage to the ignition
switch. Depending upon position, the ignition switch
powers circuits A21, A22, A31, and A41.
START POSITION
In the START position, the ignition switch connects
circuit A1 to circuit A41. Circuit A41 connects to the
coil side of the starter motor relay.
Also in the START position, the case grounded ig-
nition switch provides ground for the brake lamp
switch and parking brake lamp switch on circuit G11.
START OR RUN POSITION
In the START and RUN position, the ignition
switch connects circuit A1 with circuit A21. The A21
circuit connects to fuses 5 and 9 in the fuse block.
Fuse 9 powers circuit G5. Fuse 5 powers circuit G50.
²Circuit G5 powers the buzzer module. Circuit G5
also splices to power the daytime running lamps
module (Canada only), A/C compressor clutch relay,
heated rear window relay, and the gauges and indi-
cator lamps in the instrument cluster.
RUN (ONLY) POSITION
When the ignition switch is in the RUN position, it
connects circuit A1 to circuit A22. Circuit A22 powers
fuses 1, 12, and 13 in the fuse block.
²Fuse 1 powers the rear wiper system on circuit
V23.
²Fuse 12 feeds the blower motor and air condition-
ing system on circuit C1.
²Fuse 13 feeds circuit F15 which powers the ABS
module and connects to the coil side of the ABS
power relay.
ACCESSORY OR RUN POSITION
In the ACCESSORY or RUN position, the ignition
switch connects circuit A1 to circuit A31. Circuit A31
connects to a bus bar in the fuse block that feeds
fuses 4 and 7 along with the circuit breaker in cavity
11 .
²Fuse 4 powers circuit L5 which feeds the turn sig-
nal flasher.
²Fuse 7 powers circuit F30. Circuit F30 supplies
power to the radio, radio relay, and the cigar lighter.
²The circuit breaker in cavity 11 powers the V6 cir-
cuits which feed the wiper switch and wiper motor.
AUTOMATIC SHUT DOWN (ASD) RELAY
When the ignition switch is in either the START or
RUN position, it connects circuit A1 from fuse 4 in
the Power Distribution Center (PDC) to circuit A21.
Circuit A21 powers fuse 5 in the fuse block. Circuit
G50 from fuse 5 splices to power the coil side of the
Automatic Shut Down (ASD) relay. The Powertrain
Control Module (PCM) provides ground for the relay
on circuit K51. Circuit K51 connects to cavity 51 of
the PCM.
When the PCM grounds the ASD relay, contacts in-
side the relay close and connect circuit A14 from fuse
1 in the PDC to circuit A142. Circuit A142 splices to
the generator field terminal, fuel injectors, ignition
coil, and heated oxygen sensor. Circuit A142 also con-
nects to cavity 57 of the PCM.
Circuit A14 from fuse 1 in the PDC supplies bat-
tery voltage to the contact side of the ASD relay.
HELPFUL INFORMATION
²Along with supplying voltage to the ASD relay
contacts, circuit A14 supplies voltage to the contact
side of the fuel pump relay.
²Circuit G50 also supplies battery voltage to the
coil side of the fuel pump relay.
²Circuit A14 also connects to cavity 3 of the PCM.
J8W-30 FUEL/IGNITIONÐYJ VEHICLES 8W - 30 - 1
Page 1124 of 2158

²Circuit K60 connects to cavity 60 of the PCM.
VEHICLE SPEED SENSOR
Circuit K7 supplies 8 volts from the Powertrain
Control Module (PCM) to the vehicle speed sensor.
The K7 circuit connects to cavity 7 of the PCM.
Circuit G7 from the vehicle speed sensor provides
an input signal to the PCM. The G7 circuit connects
to cavity 47 of the PCM.
The PCM provides a ground for the vehicle speed
sensor signal (circuit G7) through circuit K4. Circuit
K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
²Circuit G7 splices to the speedometer, and Day-
time Running Lamp module (DRL).
²Circuit K7 splices to supply 8 volts to the camshaft
position sensor and crankshaft position sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Intake air temperature sensor
HEATED OXYGEN SENSOR
When the Automatic Shut Down (ASD) relay con-
tacts close, they connect circuits A14 and A142. Cir-
cuit A142 splices to supply voltage to the heated
oxygen sensor.
Circuit K41 delivers the signal from the heated ox-
ygen sensor to the Powertrain Control Module
(PCM). Circuit K41 connects to cavity 41 of the PCM.
The PCM provides a ground for the heated oxygen
sensor signal (circuit K41) through circuit K4. Circuit
K4 connects to cavity 4 of the PCM connector.
Circuit Z1 provides a ground for the heater circuit
in the sensor. Circuit Z1 terminates at the rear of the
engine.
HELPFUL INFORMATION
²Along with supplying voltage to the ASD relay
contacts, circuit A14 supplies voltage to the contact
side of the fuel pump relay.
²Circuit A142 splices to supply voltage to the fuel
injectors, ignition coil, and heated oxygen sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Camshaft position sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
CAMSHAFT POSITION SENSOR
The Powertrain Control Module (PCM) supplies 8
volts to the camshaft position sensor (in distributor)
on circuit K7. Circuit K7 connects to cavity 7 of the
PCM.
The PCM receives the camshaft position sensor sig-
nal on circuit K44. Circuit K44 connects to cavity 44
of the PCM.
The PCM provides a ground for the camshaft posi-
tion sensor signal (circuit K44) through circuit K4.
Circuit K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
²Circuit K7 splices to supply 8 volts to the crank-
shaft position sensor and the vehicle speed sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
CRANKSHAFT POSITION SENSOR
The Powertrain Control Module (PCM) supplies 8
volts to the crankshaft position sensor on circuit K7.
Circuit K7 connects to cavity 7 of the PCM.
The PCM receives the crankshaft position sensor
signal on circuit K24. Circuit K24 connects to cavity
24 of the PCM.
The PCM provides a ground for the crankshaft po-
sition sensor (circuit K24) through circuit K4. Circuit
K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
²Circuit K7 splices to supply 8 volts to the crank-
shaft position sensor and the vehicle speed sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
ENGINE COOLANT TEMPERATURE SENSOR
The engine coolant temperature sensor provides an
input to the Powertrain Control Module (PCM) on
circuit K2. From circuit K2, the engine coolant tem-
perature sensor draws up to 5 volts from the PCM.
The sensor is a variable resistor. As coolant temper-
ature changes, the resistance in the sensor changes,
causing a change in current draw. The K2 circuit
connects to cavity 2 of the PCM.
J8W-30 FUEL/IGNITIONÐYJ VEHICLES 8W - 30 - 3
Page 1125 of 2158

The PCM provides a ground for the engine coolant
temperature sensor signal (circuit K2) through circuit
K4. Circuit K4 connects to cavity 4 of the PCM con-
nector.
HELPFUL INFORMATION
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Vehicle speed sensor
THROTTLE POSITION SENSOR
From the Powertrain Control Module (PCM), cir-
cuit K6 supplies 5 volts to the Throttle Position Sen-
sor (TPS). Circuit K6 connects to cavity 6 of the
PCM.
Circuit K22 delivers the TPS signal to the PCM.
Circuit K22 connects to cavity 22 of the PCM.
The PCM provides a ground for the throttle posi-
tion sensor signal (circuit K22) through circuit K4.
Circuit K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
Refer to Group 14 for throttle position sensor oper-
ation.
Circuit K6 splices to supply 5 volts to the Manifold
Absolute Pressure (MAP) sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
From the Powertrain Control Module (PCM), cir-
cuit K6 supplies 5 volts to the Manifold Absolute
Pressure (MAP) sensor. Circuit K6 connects to cavity
6 of the PCM.
Circuit K1 delivers the MAP signal to the PCM.
Circuit K1 connects to cavity 1 of the PCM.
The PCM provides a ground for the MAP sensor
signal (circuit K1) through circuit K4. Circuit K4 con-
nects to cavity 4 of the PCM.
HELPFUL INFORMATION
Refer to Group 14 for MAP sensor operation.
Circuit K6 splices to supply 5 volts to the throttle
position sensor.Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Intake air temperature sensor
²Throttle position sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
INTAKE AIR TEMPERATURE SENSOR
The intake air temperature sensor provides an in-
put to the Powertrain Control Module (PCM) on cir-
cuit K21. Circuit K21 connects to cavity 21 of the
PCM.
From circuit K21, the intake air temperature sen-
sor draws voltage from the PCM. The sensor is a
variable resistor. As intake air temperature changes,
the resistance in the sensor changes, causing a
change in current draw.
The PCM provides a ground for the intake air tem-
perature sensor signal (circuit K21) through circuit
K4. Circuit K4 connects to cavity 4 of the PCM.
HELPFUL INFORMATION
Circuit K4 splices to supply ground for the signals
from the following:
²Heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Vehicle speed sensor
PARK/NEUTRAL POSITION SWITCH
When closed, the case-grounded park/neutral posi-
tion switch provides a ground path on circuit T41 for
the coil side of the starter motor relay. Circuit A41
from the ignition switch provides battery voltage to
the coil side of the relay.
Circuit T41 splices to cavity 30 of the Powertrain
Control Module (PCM). The park/neutral position
switch provides an input to the (PCM).
HELPFUL INFORMATION
²In the START position, the ignition switch con-
nects circuit A1 from the Power Distribution Center
(PDC) to circuit A41. Fuse 4 in the fuse block pro-
tects circuits A1 and A41.
²The Park/Neutral position switch and back-up
lamp switch are molded together.
POWER STEERING PRESSURE SWITCH
The Powertrain Control Module (PCM) supplies
voltage to the power steering pressure switch on cir-
cuit K10. Circuit Z1 provides ground for the switch.
When the switch closes, voltage flows through the
8W - 30 - 4 8W-30 FUEL/IGNITIONÐYJ VEHICLESJ
Page 1126 of 2158

switch to ground on circuit Z1. The switch closes dur-
ing periods of high power steering pump load and
low engine speed; such as parking maneuvers. Cir-
cuit K10 connects to cavity 10 of the PCM.
TACHOMETER SIGNAL
The Powertrain Control Module (PCM) supplies the
signal for the tachometer on circuit G21. Circuit G21
connects to cavity 43 of the PCM.
MALFUNCTION INDICATOR LAMP (MIL)
The Powertrain Control Module (PCM) provides
ground for the instrument cluster malfunction indica-
tor lamp on circuit G3. The MIL displays the mes-
sage CHECK ENGINE when illuminated. Circuit G5
provides voltage for the lamp.
DATA LINK CONNECTOR
Circuit G50 supplies battery voltage to the data
link connector. Circuit G50 originates at fuse 5 in the
fuse block. Circuit G50 is double crimped at the data
link connector and connects to cavity 9 of the Power-
train Control Module (PCM).
Circuit A21 from the ignition switch powers fuse 5
when the switch is in the START or RUN positions.
In the START or RUN position the ignition switch
connects circuit A1 from fuse 4 in the Power Distri-
bution Center (PDC) with circuit A21.
Circuit D20 connects to cavity 45 of the PCM. Cir-
cuit D20 is the SCI receive circuit for the PCM.
Circuit D21 connects to cavity 25 of the PCM. Cir-
cuit D21 is the SCI transmit circuit for the PCM.
Circuit Z11 provides ground for the data link con-
nector. Circuit Z11 splices to circuit Z1 which termi-
nates at the right rear of the engine. Circuit Z11 also
connects to cavity 5 of the PCM.
HELPFUL INFORMATION
²Circuit Z1 also supplies a ground for the PCM
high current drivers.
²If the system loses ground for the Z1 and Z11 cir-
cuits at the right rear of the engine, the vehicle will
not operate. Check the connection at the ganged-
ground circuit eyelet.
BRAKE SWITCH INPUT
Circuit V40 provides the brake switch input to the
Powertrain Control Module (PCM). Circuit V40 con-
nects to cavity 29 of the PCM.
POWER (DEVICE) GROUND
Circuit Z11 connects to cavities 11 and 12 of the
Powertrain Control Module (PCM). The Z1 circuit
provides ground for PCM internal drivers that oper-
ate high current devices like the injectors and igni-
tion coil.
Internal to the PCM, the power (device) ground cir-
cuit connects to the PCM sensor return circuit (from
circuit K4).
HELPFUL INFORMATION
²The grounding point for circuit Z1 is the right rear
of the engine.
²If the system loses ground for the Z1 circuits at
the rear of the engine, the vehicle will not operate.
Check the connection at the ganged-ground circuit
eyelet.
DIAGRAM INDEX
Component Page
Automatic Shut Down Relay...............8W-30-6, 14
Camshaft Position Sensor................8W-30-10, 16
Crankshaft Position Sensor...............8W-30-10, 16
Data Link Connector...................8W-30-11, 17
Daytime Running Lamps (DRL) Module.......8W-30-11, 17
Engine Coolant Temperature Sensor..........8W-30-9, 18
Fuel Pump Relay........................8W-30-20
Fuel Tank Level Unit......................8W-30-21
Fuse 1 (PDC)........................8W-30-6, 14
Fuse 4 (PDC)........................8W-30-6, 14
Fuse 5 (Fuse Block).................8W-30-6, 14, 20
Heated Oxygen Sensor..................8W-30-7, 15
Idle Air Control Motor..................8W-30-12, 18
Ignition Switch.....................8W-30-6, 14, 20
Ignition Coil........................8W-30-12, 18
Injectors (4.0L).........................8W-30-13
Injectors (2.5L)..........................8W-30-8
Instrument Cluster....................8W-30-11, 17
Intake Air Temperature Sensor.............8W-30-9, 18
MAP Sensor.........................8W-30-9, 18
Power Steering Pressure Switch..............8W-30-12
Powertrain Control Module.............8W-30-6 thru 21
Throttle Position Sensor.................8W-30-9, 18
Vehicle Speed Sensor..................8W-30-11, 17
J8W-30 FUEL/IGNITIONÐYJ VEHICLES 8W - 30 - 5
Page 1154 of 2158

INSTRUMENT CLUSTER
INSTRUMENT CLUSTER
The instrument cluster contains the gauges and
warning lamps. All gauges have magnetic move-
ments.
When the ignition switch is in either the START or
RUN position, circuit A1 from fuse 4 in the Power
Distribution Center (PDC) connects to circuit A21.
Circuit A21 powers fuse 9 in the fuse block. Fuse 9
powers circuit G5. One branch of circuit G5 connects
directly to the combination buzzer. The other branch
of circuit G5 splices to power the gauges, speedome-
ter, tachometer, voltmeter, indicator lamps, and
warning lamps in the instrument cluster.
When the parking lamps or headlamps are ON, the
headlamp switch connects circuit F33 to circuit L7.
Circuit L7 splices to the dimmer switch. Circuit E1
from the dimmer switch powers fuse 10 in the fuse
block when the parking lamps or headlamps are ON.
Circuit E2 from fuse 10 in the fuse block feeds the
illumination lamps in the instrument cluster.
Circuit Z1 provides ground the instrument cluster
illumination lamps, gauges and warning lamps.
HELPFUL INFORMATION
²Circuit G5 also powers the heated rear window,
A/C compressor clutch relay. On Canadian vehicles,
circuit G5 powers the Daytime Running Lamps
(DRL) module.
²Circuit F33 originates at fuse 8 in the fuse block.
Circuit A6 from fuse 3 in the PDC powers fuse 8 in
the fuse block.
ENGINE COOLANT TEMPERATURE GAUGE
Circuit G20 connects the engine coolant tempera-
ture gauge to the engine coolant temperature sensor.
The sensor is a variable resistor and case grounded
to the engine. Circuit G5 connects to the instrument
cluster and supplies voltage for the gauge.
The gauge uses two coils. The first coil has fixed
current flowing through it to maintain magnetic field
strength. Circuit Z1 provides ground for the fixed
current coil. The current level passing through the
second coil is controlled by the variable resistor in
the engine coolant temperature sender. The changing
current varies the magnetic field in the second coil.
Refer to group 8E, Instrument Panel and Gauges
for gauge operation.
FUEL GAUGE
Circuit G4 connects the fuel level sensor to the fuel
gauge in the instrument cluster. Circuit G5 supplies
voltage to the fuel gauge. The fuel level sensor draws
voltage from circuit G5 through the fuel gauge on cir-
cuit G4.The gauge uses two coils. The first coil has fixed
current flowing through it to maintain magnetic field
strength. Circuit Z1 provides ground for the fixed
current coil. The current level passing through the
second coil is controlled by the variable resistor in
the fuel level sensor. The changing current varies the
magnetic field in the second coil.
Circuit Z2 provides the ground path for the fuel
level sensor.
Refer to group 8E, Instrument Panel and Gauges
for gauge operation.
OIL PRESSURE GAUGE
The case grounded oil pressure sending unit is a
variable resistor. The sending unit connects to the oil
pressure gauge on circuit G60.
Circuit G5 connects to the instrument cluster and
supplies battery voltage to the oil pressure gauge.
The gauge uses two coils. The first coil has fixed cur-
rent flowing through it to maintain magnetic field
strength. Circuit Z1 provides ground for the fixed
current coil. The current level passing through the
second coil is controlled by the variable resistor in
the oil pressure sending unit. The changing current
varies the magnetic field in the second coil.
Refer to group 8E, Instrument Panel and Gauges
for gauge operation.
TACHOMETER
The Powertrain Control Module (PCM) provides
the tachometer signal to the electronic tachometer on
circuit G21. Circuit G21 originates at cavity 43 of the
PCM. Circuit Z1 provides ground for the tachometer's
internal logic circuits.
SPEEDOMETER
The electronic speedometer and odometer receive a
signal from the vehicle speed sensor on circuit G7.
Circuit G5 connects to the instrument cluster and
supplies battery voltage to the speedometer. Circuit
Z1 provides ground for the speedometer internal logic
circuits.
Circuit G7 splices to connect to the Powertrain
Control Module (PCM) and if equipped, the Daytime
Running Lamps (DRL) module.
FOUR-WHEEL DRIVE (4WD) INDICATOR LAMP
When the 4WD switch closes, circuit Z1 provides
ground for the 4WD indicator lamp in the instrument
panel. Circuit G5 connects to the instrument cluster
and supplies battery voltage to the 4WD indicator
lamp. Circuit G1 connects the indicator lamp to the
4WD switch.
J8W-40 INSTRUMENT CLUSTERÐYJ VEHICLES 8W - 40 - 1