open hood JEEP XJ 1995 Service And Owner's Manual

EXTERIOR COMPONENTS
INDEX
page page
Air Exhaust GrilleÐXJ...................... 25
Battery TrayÐXJ.......................... 14
Body Side Molding/CladdingÐXJ.............. 20
Body Stripes/DecalsÐXJ.................... 21
Brush GuardÐXJ.......................... 3
Cowl Grille and ScreenÐXJ................. 12
Cowl Weatherstrip Seal/Crossmember Air
DeflectorÐXJ........................... 11
Dash Panel Insulator PanelÐXJ.............. 12
Drip Rail MoldingÐXJ...................... 25
Exterior NameplatesÐXJ................... 26
External MirrorsÐXJ....................... 27
Front FenderÐXJ......................... 14
Fuel Filler Door BumpersÐXJ................ 27Fuel Filler Nozzle/TubeÐXJ................. 26
Grille and Grille Opening Panel (GOP)ÐXJ....... 3
Hood AdjustmentÐXJ...................... 10
Hood Hinge ReplacementÐXJ............... 10
Hood Latch ReplacementÐXJ................ 11
Hood Latch Striker ReplacementÐXJ.......... 11
HoodÐXJ................................ 7
Latch Release Cable ReplacementÐXJ......... 11
Luggage RackÐXJ........................ 28
Quarter Window AppliqueÐXJ................ 25
Radiator Support CrossmemberÐXJ............ 6
Rear Wheelhouse Flares and LinersÐXJ........ 19
Safety Latch Striker ReplacementÐXJ.......... 11
BRUSH GUARDÐXJ
REMOVAL
(1) Remove the bolts and washers that attach the
brush guard (Fig. 1) to the side sills.(2) Remove the nuts and washers that the attach
brush guard to the bumper. Remove the brush guard
from the bumper.INSTALLATION
(1) Position and support the brush guard on the
bumper. Install the attaching washers and nuts.
Do not tighten the nuts until the brush guard
is properly positioned on the vehicle and
aligned.
(2) Install the bolts and washers to attach the
brush guard to side sills.
(3) Align the brush guard and tighten the bolts.
GRILLE AND GRILLE OPENING PANEL (GOP)ÐXJ
REMOVAL
(1) Remove the screws and grille (Fig. 2) from the
grille opening panel (GOP).
(2) Remove the screws, side marker lenses and the
headlamp bezels from the grille opening panel (GOP)
(Fig. 3).
(3) Remove the headlamps and park/turn signal
lamps from the GOP (Fig. 4).
(4) Open the hood.
(5) Remove the nuts that attach the grille opening
panel (GOP) to the bracket on radiator support cross-
member.
Fig. 1 Brush Guard Removal/Installation
JEXTERIOR COMPONENTSÐXJ 23 - 3

INSTALLATION
(1) If removed, install the horns, baffle braces and
the wire harnesses on the baffles (Fig. 11).
(2) Position the radiator and the radiator support
crossmember at the front of vehicle (Fig. 10). Install
and tighten screws to 9 Nzm (76 in-lbs) torque.
(3) For 2.5L engines, install the power steering
pump reservoir on the left filler panel (Fig. 9).
(4) Install the grille opening panel (GOP).
HOODÐXJ
The hood service procedures included in this sec-
tion include:
²Hood removal and installation.
²Hood adjustment.
²HingeÐlatchÐstriker service (Fig. 12).
²Latch release cable service.
JEXTERIOR COMPONENTSÐXJ 23 - 7

(2) Install the hinge nuts on the studs. Tighten the
restraint cable nut to 4 Nzm (38 in-lbs) torque.
Tighten the remaining nuts to 9 Nzm (77 in-lbs)
torque.
If a replacement hinge seal is being installed,
position it around the hinge arm, force it
against the hinge base.
(3) Position the hinge seal around the hinge arm
and on hinge base.
(4) Install the hood.
(5) Adjust the hood as necessary.
HOOD LATCH REPLACEMENTÐXJ
REMOVAL
(1) Remove the screw that attaches the latch to the
hood inner panel (Fig. 15).
(2) Disconnect the latch from the hood and latch
connecting rod. Remove the latch from the hood.
INSTALLATION
(1) Connect the latch to the latch connecting rod
and position it on the hood inner panel.
(2) Install the screw that attaches the latch to the
hood inner panel.
(3) Tighten the screw to 9 Nzm (77 in-lbs) torque.
(4) Test the operation of the latch release cable and
latch.
HOOD LATCH STRIKER REPLACEMENTÐXJ
REMOVE
(1) Remove the grille opening panel (GOP).
(2) Remove the screws that attach the striker to
the radiator baffle (Fig. 19).
(3) Remove the striker and shims from the baffle.
INSTALLATION
(1) Position the shims and striker on the radiator
baffle and install the screws.
(2) Tighten the screws to 21 Nzm (15 ft-lbs) torque.
(3) Test the striker/hood alignment by opening and
closing the hood several times. Adjust the striker, if
necessary.
LATCH RELEASE CABLE REPLACEMENTÐXJ
REMOVAL
(1) Drill out the bellcrank to hood rivet heads and
remove the rivets (Fig. 14).
(2) Disconnect the bellcrank from the latch rod and
the latch release cable. Remove the bellcrank from
the hood.
(3) Disconnect the latch release cable from the
clips on the hood.
(4) Remove the left cowl side trim panel.
(5) Remove the cable bracket screws from the cowl
side panel.(6) Pull the cable through the dash panel and re-
move it from under the instrument panel.
INSTALLATION
(1) Insert the replacement cable end through the
hole in the dash panel into the engine compartment.
(2) Pull the cable forward and seat the grommet in
the dash panel.
(3) Position the cable bracket on the cowl side
panel and install the screws. Tighten the screws to
13 Nzm (111 in-lbs) torque.
(4) Install the left cowl side trim panel.
(5) Connect the cable and latch rod to the
bellcrank.
(6) Position the bellcrank on the hood and install
the rivets.
(7) Attach the cable to the clips.
(8) Test release the cable for proper operation.
SAFETY LATCH STRIKER REPLACEMENTÐXJ
REMOVAL
(1) Remove the striker screws from the radiator
support crossmember (Fig. 21).
(2) Remove the striker from the crossmember.
INSTALLATION
(1) Position the striker on the radiator support
crossmember and install the screws. Tighten the
screws to 9 Nzm (77 in-lbs) torque.
(2) Test the safety latch operation.
COWL WEATHERSTRIP SEAL/CROSSMEMBER AIR
DEFLECTORÐXJ
WEATHERSTRIP SEAL REPLACEMENT
(1) Pry upward along the length of seal (Fig. 22).
(2) Detach the seal retainers from the cowl panel.
(3) Remove the seal from cowl panel.
Fig. 21 Hood Safety Latch StrikerÐ2.5L Engine
(Typical)
JEXTERIOR COMPONENTSÐXJ 23 - 11

²Remove the vapor canister from the fender inner
panel (Fig. 42 and 45).
²Remove the A/C Receiver/Drier from the fender in-
ner panel (Fig. 40).
²If equipped, remove the Daytime Running Light
(DRL) module from the fender inner panel (Fig. 46).
²Support the hood and remove the hood support rod
from the fender inner panel.
(3) Remove the hood bumper from the fender inner
panel (Fig. 47).
(4) Raise and support the vehicle.
(5) Remove the front wheel.
(6) Remove the fender liner, fender flare and re-
tainers (Fig. 48):
²Remove the screws that attach the lower part of
flare to the fender outer panel.²Remove the rivets that attach the flare to the air
deflector.
²Remove the retainers that attach the fender liner
to the fender inner panel.
²Remove the nuts that attach the fender liner to
the fender outer panel and flare retainers.
²Remove the fender liner from between the fender
panels.
²Remove the push-nuts that attach the retainers to
the fender outer panel.
²Remove the retainers and flare from the fender
outer panel.
(7) Remove the grille opening panel (GOP).
(8) Remove the air deflector.
(9) Remove the rocker panel molding from the
fender.
(10) Remove all the fender braces (Fig. 49).
(11) Remove the fender lower screws (Fig. 49).
(12) Remove the fender top, front and the rear
screws. Remove the fender from the inner fender
panel (Fig. 49).
Fig. 44 Speed Servo
Fig. 45 Vapor Canister
Fig. 46 Daytime Running Light (DRL) Module
Fig. 47 Hood Bumper
JEXTERIOR COMPONENTSÐXJ 23 - 17

REFRIGERANT SERVICE AND PERFORMANCE TEST
INDEX
page page
Air Conditioning Performance Tests............ 12
Charging Refrigerant System................. 11
Evacuating Refrigerant System............... 11Leak Testing Refrigerant.................... 11
Recovering Refrigerant System............... 11
Refrigerant Oil........................... 12
LEAK TESTING REFRIGERANT
REVIEW WARNINGS AND CAUTIONS IN
THIS GROUP BEFORE LEAK TESTING.
If A/C system is not cooling properly, determine if
system is fully charged. Refer to Refrigerant System
Diagnosis Chart. If the system is empty evacuate the
A/C system and charge system with 0.283 kPa (0.6
lbs. or 10 oz.) R-134a refrigerant. Refer to Charging
Refrigerant System for instructions. To detect a leak
in the system, perform the following procedures.
(1) Position the vehicle in a wind free work area.
This will aid in detecting small leaks.
(2) Bring A/C system up to operating temperature
and pressure. This is done by allowing the engine to
run with the A/C on for 5 to 7 minutes.
(3) Open hood 5 minutes prior to leak test. This
will dissipate any accumulated refrigerant in the en-
gine compartment.
(4) With the engine not running, use an R-134a
Electronic Leak Detector and search for leaks. Move
probe slowly along the bottom side of lines and fit-
tings, because R-134a is heavier than air. Fittings,
lines, or components that appear to be oily usually
indicates a refrigerant leak.
(5) To inspect the evaporator core for leaks. Set the
blower at low speed and the selector in PANEL and
RECIRC mode check for leaks at CENTER panel out-
lets.
RECOVERING REFRIGERANT SYSTEM
REVIEW WARNINGS AND CAUTIONS IN
GENERAL INFORMATION SECTION OF THIS
GROUP BEFORE DISCHARGING SYSTEM.
R-134a refrigerant is a hydrofluorocarbon (HFC)
that does not contain chlorine. R-134a refrigerant Re-
covery/Recycling Station that meets SAE standard
J2210 must be used to recover the refrigerant. Refer
to the operating instructions provided with the equip-
ment for proper operation.
EVACUATING REFRIGERANT SYSTEM
REVIEW WARNINGS AND CAUTIONS IN
GENERAL INFORMATION SECTION OF THIS
GROUP BEFORE EVACUATING SYSTEM.
If the A/C system has been open to the atmosphere,
it must be evacuated before the system can be
charged. Moisture and air mixed with refrigerant will
raise the compressor head pressure above acceptable
operating levels. This will reduce the performance of
the air conditioner and damage the compressor. Mois-
ture will boil at near room temperature when ex-
posed to vacuum. To evacuate the refrigerant system
use following procedure:
(1) Connect a suitable charging station and mani-
fold gauge set to the vehicle.
(2) Open the low and high side valves and start
vacuum pump. When suction gauge reads 88 kPa (26
in. Hg) vacuum or greater, close all valves and turn
off vacuum pump. If system fails to reach specified
vacuum, the system has a leak that must be cor-
rected. If system maintains the specified vacuum for
30 minutes, start the vacuum pump. Then open the
suction and discharge valves and evacuate an addi-
tional 10 minutes.
(3) Close all valves. Turn off and disconnect the
vacuum pump.
The system is now ready to be charged with refrig-
erant.
CHARGING REFRIGERANT SYSTEM
REVIEW WARNINGS AND CAUTIONS IN
GENERAL INFORMATION SECTION OF THIS
GROUP BEFORE CHARGING SYSTEM.
After the system has been tested for leaks and
evacuated, a refrigerant charge can be injected into
the system. Refer to refrigerant capacities for proper
amount of refrigerant charge. Charge the system us-
ing a Recovery/Recycling/Charging Station approved
for R-134a refrigerant. Refer to the instructions pro-
vided with the equipment for proper operation.
REFRIGERANT CHARGE CAPACITY
The R-134a system charge capacity is 0.9 kPa (32
oz.) for XJ and YJ vehicles.
JHEATING AND AIR CONDITIONING 24 - 11

REFRIGERANT OIL
It is important to have the correct amount of oil in
the A/C system. This will ensure proper lubrication of
the compressor. Too little oil will result in damage to
the compressor. Too much oil will reduce the cooling
capacity of the system.
The oil used in the SD7H15 compressor is a poly-
alkylene glycol synthetic oil SP-20 PAG, wax-free re-
frigerant oil. Only refrigerant oil of the same type
should be used to service the system. Do not use any
other oil. The oil container should be kept tightly
capped until it is ready for use and then capped after
use to prevent contamination. Refrigerant oil will
quickly absorb any moisture it comes in contact with.
OIL LEVEL CHECK
It will not be necessary to check oil level in the
compressor or to add oil unless there has been an oil
loss. This may be due to a rupture or leak from a
line, shaft seal, evaporator or condenser. Oil loss at a
leak point will be evident by the presence of a wet,
shiny surface around the leak.
When an A/C system is assembled at the factory,
all components (except the compressor) are refriger-
ant oil free. After the system has been charged and
operated, the oil in the compressor is dispersed
through the system. The receiver-drier, evaporator,
condenser and compressor will retain a significant
amount of oil.
Refrigerant oil must be added when a receiver-
drier, evaporator, condenser or compressor are re-
placed. When the compressor is replaced, the oil
must be drained from the replaced compressor and
measured. Drain all the oil from the new compressor.
Add back into the new compressor the amount of oil
that was drained out of the old compressor.
Add an additional 30 ml (1 fluid oz.) of com-
pressor oil to the system when a receiver-drier,
condenser or evaporator is replaced.
AIR CONDITIONING PERFORMANCE TESTS
Humidity has an important bearing on the temper-
ature of the air delivered to the vehicle's interior. It
is important to understand the effect humidity has
on the performance of the system. When humidity is
high, the evaporator has to perform a double duty. It
must lower the air temperature and the temperature
of the moisture carried in the air. Condensing the
moisture in the air transfers a great deal of heat en-
ergy into the evaporator fins and tubing. This re-
duces the amount of heat the evaporator can absorb
from the air. High humidity greatly reduces the evap-
orator's ability to lower the temperature of the air.Evaporator capacity used to reduce the amount of
moisture in the air is not wasted. Wringing some of
the moisture out of the air entering the vehicle adds
to the comfort of the passengers. However, an owner
may expect too much from their air conditioning sys-
tem on humid days. A performance test is the best
way to determine whether or not the system is per-
forming up to standard. This test also provides valu-
able clues to the possible cause of trouble.
Air temperature in test room must be 21ÉC (70ÉF)
minimum for this test.
(1) Connect a Tachometer and manifold gauge set.
(2) Set A/C controls to Max A/C, temperature lever
on full cool and blower on high.
(3) Start engine and adjust idle to 1,000 RPM with
A/C clutch engaged.
(4) Engine should be warmed up with doors, win-
dows and hood closed.
(5) Insert a thermometer in the left center A/C out-
let. Operate the A/C and engine for 5 minutes. The
A/C clutch may cycle depending on ambient temper-
atures.
(6) After 5 minutes note the discharge air temper-
ature. If the clutch cycles, take the reading before
the clutch disengages.
(7) On LHD XJ vehicles open the hood and discon-
nect vacuum line going to the heater water control
valve. Observe the valve arm for movement as the
line is disconnected. Plug the vacuum line to prevent
leakage. If it does not move repair vacuum circuit.
(8) Operate the A/C for 2 more minutes and take
the discharge air temperature reading again. On XJ
vehicles if the temperature increased by more than
2ÉC (5ÉF) check the blend air door cable for correct
operation.
(9) Compare the discharge air temperature to the
A/C Performance (Temperature and Pressure) Chart.
If the discharge air temperature is high, refer to Re-
frigerant Leak Testing and Refrigerant System Diag-
nosis Chart.
(10) Compare the compressor discharge and suc-
tion pressures to the A/C Performance (Temperature
and Pressure) Chart. If the compressor discharge or
suction pressure is not normal, check the operation of
the refrigerant system. Refer to Refrigerant System
Diagnosis Chart.
If pressures are abnormal, refer to the Pressure
and Performance Diagnosis Charts.
The following chart have been developed for quick
reference.
24 - 12 HEATING AND AIR CONDITIONINGJ

LAMP, OIL PRESSURE WARNING;
INSTRUMENT CLUSTER (XJ).........8W-40-2
LAMP, OIL PRESSURE WARNING;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-1
LAMP RELAY, STOP; TRAILER TOW (XJ) . 8W-54-1
LAMP RELAY, STOP; TRAILER TOW
(XJ-RHD).........................8W-54-1
LAMP REPLACEMENTÐXJ, DOME.......8L-17
LAMP REPLACEMENTÐXJ, FOG..........8L-9
LAMP REPLACEMENTÐXJ, UNDERHOOD . 8L-13
LAMP REPLACEMENTÐYJ, FOG.........8L-25
LAMP REPLACEMENTÐYJ, UNDERHOOD . 8L-29
LAMP, SEAT BELT INDICATOR WARNING;
INSTRUMENT CLUSTER (XJ).........8W-40-2
LAMP, SEAT BELT INDICATOR WARNING;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
LAMP SERVICE INFORMATIONÐXJ,
DOME/COURTESY....................8L-16
LAMP SERVICE INFORMATIONÐXJ,
UNDERHOOD........................8L-12
LAMP SERVICE INFORMATIONÐYJ,
DOME/COURTESY....................8L-31
LAMP SERVICE INFORMATIONÐYJ,
UNDERHOOD........................8L-28
LAMP, SERVICE REMINDER INDICATOR
(SRI)...............................25-1
LAMP SWITCH REPLACEMENTÐXJ, FOG . 8L-10
LAMP SWITCH REPLACEMENTÐYJ, FOG . 8L-26
LAMP SWITCH, STOP.............8H-1,8H-6
LAMP, TRANSMISSION RANGE.......8W-44-1
LAMP TROUBLE DIAGNOSISÐXJ,
DOME/COURTESY....................8L-16
LAMP TROUBLE DIAGNOSISÐYJ,
DOME/COURTESY....................8L-31
LAMP, UNDERHOOD; INTERIOR
LIGHTING (XJ)....................8W-44-2
LAMP, UNDERHOOD; INTERIOR
LIGHTING (XJ-RHD)................8W-44-1
LAMP, UNDERHOOD; INTERIOR
LIGHTING (YJ)....................8W-44-1
LAMP, UPSHIFT; FUEL/IGNITION (XJ) . . . 8W-30-5
LAMP, UP-SHIFT; INSTRUMENT
CLUSTER (YJ).....................8W-40-2
LAMP, UPSHIFT; TRANSMISSION
CONTROLS (XJ)...................8W-31-1
LAMP, UPSHIFT; TRANSMISSION
CONTROLS (YJ)...................8W-31-1
LAMPÐPCM OUTPUT, EMR............14-27
LAMPÐPCM OUTPUT, GENERATOR......14-27
LAMPÐPCM OUTPUT, MALFUNCTION
INDICATOR.........................14-28
LAMPÐXJ, CARGO...................23-94
LAMPÐXJ, DOME
....................23-93
LAMPÐXJ, I/P ASH RECEIVER TRAY
.....23-80
LAMPÐXJ, LICENSE PLATE
............8L-12
LAMPS
............................8L-19
LAMPS AND CHMSL LAMPS, STOP;
REAR LIGHTING (XJ)
...............8W-51-1
LAMPS AND CHMSL LAMPS, STOP;
REAR LIGHTING (XJ-RHD)
...........8W-51-1
LAMPS AND CHMSL LAMPS, STOP;
REAR LIGHTING (YJ)
...............8W-51-1
LAMPS AND DOME LAMP, CARGO LAMP,
COURTESY; INTERIOR LIGHTING (XJ)
. . 8W-44-1
LAMPS AND DOME LAMPS, COURTESY
. 8W-44-1
LAMPS AND LICENSE PLATE LAMPS,
TAIL; REAR LIGHTING (YJ)
...........8W-51-1
LAMPS AND REAR LICENSE PLATE
LAMPS, TAIL; REAR LIGHTING (XJ)
....8W-51-1
LAMPS AND REAR LICENSE PLATE
LAMPS, TAIL; REAR LIGHTING
(XJ-RHD)
.........................8W-51-1
LAMPS, BACK-UP; REAR LIGHTING
(XJ)
.............................8W-51-1
LAMPS, BACK-UP; REAR LIGHTING
(XJ-RHD)
.........................8W-51-1
LAMPS, BACK-UP; REAR LIGHTING (YJ)
. 8W-51-1
LAMPS, CLUSTER ILLUMINATION
. . 8E-16,8E-26,
8E-34,8E-4
LAMPS, COURTESY LAMPS AND DOME;
INTERIOR LIGHTING (YJ)
............8W-44-1
LAMPS, FOG; FRONT LIGHTING (XJ)
. . . 8W-50-1
LAMPS, FOG; FRONT LIGHTING
(XJ-RHD)
.........................8W-50-2
LAMPS, FOG; FRONT LIGHTING (YJ)
. . . 8W-50-1
LAMPS, INDICATOR
....8E-12,8E-25,8E-32,8E-3LAMPS, INSTRUMENT PANEL
ILLUMINATION; INTERIOR LIGHTING
(XJ).............................8W-44-1
LAMPS, INSTRUMENT PANEL
ILLUMINATION; INTERIOR LIGHTING
(XJ-RHD).........................8W-44-1
LAMPS, INTERIOR...............8L-16,8L-31
LAMPS, PARKING; FRONT LIGHTING
(XJ).............................8W-50-1
LAMPS, PARKING; FRONT LIGHTING
(XJ-RHD).........................8W-50-2
LAMPS, PARKING; FRONT LIGHTING
(YJ).............................8W-50-1
LAMPS, READING; INTERIOR LIGHTING
(XJ).............................8W-44-2
LAMPS, READING; INTERIOR LIGHTING
(XJ-RHD).........................8W-44-1
LAMPS, READING AND COURTESY.......8C-1
LAMPS, STOP LAMPS AND CHMSL;
REAR LIGHTING (XJ)...............8W-51-1
LAMPS, STOP LAMPS AND CHMSL;
REAR LIGHTING (XJ-RHD)...........8W-51-1
LAMPS, STOP LAMPS AND CHMSL;
REAR LIGHTING (YJ)...............8W-51-1
LAMPS, TAIL LAMPS AND LICENSE
PLATE; REAR LIGHTING (YJ).........8W-51-1
LAMPS, TAIL LAMPS AND REAR
LICENSE PLATE; REAR LIGHTING (XJ) . . 8W-51-1
LAMPS, TAIL LAMPS AND REAR
LICENSE PLATE; REAR LIGHTING
(XJ-RHD).........................8W-51-1
LAMPS, TURN SIGNAL INDICATOR;
INSTRUMENT CLUSTER (XJ).........8W-40-2
LAMPS, TURN SIGNAL INDICATOR;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
LAMPS, VISOR VANITY MIRROR;
INTERIOR LIGHTING (XJ)............8W-44-2
LAMPS, VISOR VANITY MIRROR;
INTERIOR LIGHTING (XJ-RHD)........8W-44-1
LAMPSÐXJ, EXTERIOR...............8L-18
LAMPSÐXJ, FOG.....................8L-7
LAMPSÐXJ, INTERIOR................8L-18
LAMPSÐYJ, EXTERIOR...............8L-32
LAMPSÐYJ, FOG....................8L-23
LAMPSÐYJ, INTERIOR................8L-32
LATCH ADJUSTMENTÐXJ, DOOR........23-48
LATCH AND RELEASE HANDLEÐYJ,
TAILGATE..........................23-122
LATCH EXTERNAL RELEASE HANDLEÐ
YJ, FULL-METAL DOOR...............23-140
LATCH INSIDE RELEASE AND LOCK
HANDLEÐYJ, FULL-METAL DOOR......23-137
LATCH RELEASE AND LOCK RODSÐXJ,
DOOR INSIDE.......................23-50
LATCH RELEASE CABLE
REPLACEMENTÐXJ..................23-11
LATCH REPLACEMENTÐXJ, HOOD.......23-11
LATCH STRIKER AND BUMPERÐXJ,
REAR SEATBACK.....................23-84
LATCH STRIKER REPLACEMENTÐXJ,
HOOD.............................23-11
LATCH STRIKER REPLACEMENTÐXJ,
SAFETY............................23-11
LATCH STRIKERÐYJ, HALF-METAL
DOOR............................23-135
LATCH STRIKERÐYJ, TAILGATE........23-123
LATCH/KEY LOCK CYLINDER/STRIKERÐ
XJ, LIFTGATE........................23-61
LATCHÐXJ, DOOR...................23-49
LATCHÐYJ, FULL-METAL DOOR........23-140
LATCHÐYJ, HOOD SAFETY............23-109
LEAF SPRING; FRONT SUSPENSION AND
AXLE...............................2-16
LEAF SPRING; REAR SUSPENSION AND
AXLES............................3-4,3-7
LEAF SPRING EYE BUSHING
REPLACEMENT; FRONT SUSPENSION
AND AXLE...........................2-17
LEAF SPRING EYE BUSHING
REPLACEMENT; REAR SUSPENSION
AND AXLES
........................3-5,3-7
LEAK DETECTION AND REPAIRÐXJ,
STATIONARY GLASS WATER
............23-76
LEAK DETECTION AND REPAIRÐYJ,
STATIONARY GLASS WATER
...........23-150
LEAK DIAGNOSIS, CONVERTER
HOUSING
...........................21-75
LEAK DOWN TEST, FUEL PRESSURE
......14-8LEAK TESTING REFRIGERANT..........24-11
LEAKAGE DIAGNOSIS, INTAKE
MANIFOLD............................9-5
LEAKAGE DIAGNOSIS, PUMP...........19-10
LEAKAGE TEST, CYLINDER COMBUSTION
PRESSURE...........................9-6
LEAKAGE TEST DIAGNOSIS, CYLINDER
COMBUSTION PRESSURE................9-7
LEAKS, REPAIRING....................22-3
LEAKS, TESTING COOLING SYSTEM.......7-22
LEFT TURN RELAY; TRAILER TOW (XJ) . 8W-54-1
LEFT TURN RELAY; TRAILER TOW
(XJ-RHD).........................8W-54-1
LETTERS, JEEP BODY CODE..............5-2
LEVEL AND CONDITION, CHECKING
FLUID............................21-182
LEVEL, BRAKE FLUID..................5-10
LEVEL CHECK, FLUID............21-70,21-99
LEVEL, CLUTCH FLUID.................6-14
LEVEL, RECOMMENDED LUBRICANT/
CAPACITY/FILL.....................21-307
LEVEL, TRANSFER CASE LUBRICANT
AND FILL..........................21-284
LEVER INSTALLATION (XJ), SHIFT......21-286,
21-309
LEVER INSTALLATION (XJ WITH FULL
CONSOLE), PARKING BRAKE............5-64
LEVER INSTALLATION (XJ WITH MINI
CONSOLE), PARKING BRAKE............5-63
LEVER INSTALLATION (XJ WITHOUT
CONSOLE), PARKING BRAKE..............5-65
LEVER INSTALLATION (YJ), SHIFT......21-286
LEVER POSITIONS, TRANSMISSION
RANGES AND SHIFT.................21-166
LEVER REMOVAL (XJ), SHIFT....21-286,21-309
LEVER REMOVAL (XJ WITH FULL
CONSOLE), PARKING BRAKE............5-63
LEVER REMOVAL (XJ WITH MINI
CONSOLE), PARKING BRAKE............5-62
LEVER REMOVAL (XJ WITHOUT
CONSOLE), PARKING BRAKE............5-64
LEVER REMOVAL (YJ), SHIFT..........21-286
LICENSE PLATE LAMP HOUSINGÐXJ,
LIFTGATE...........................23-65
LICENSE PLATE LAMPÐXJ.............8L-12
LICENSE PLATE LAMPS, TAIL LAMPS;
REAR LIGHTING (YJ)...............8W-51-1
LICENSE PLATE LAMPS, TAIL LAMPS
AND REAR; REAR LIGHTING (XJ)......8W-51-1
LICENSE PLATE LAMPS, TAIL LAMPS
AND REAR; REAR LIGHTING (XJ-RHD) . 8W-51-1
LICENSE PLATE SCREW ANCHOR AND
BUMPERÐXJ, LIFTGATE...............23-65
LIFTGATE ADJUSTMENTÐXJ...........23-63
LIFTGATE GLASS WEATHERSTRIP SEAL
REPLACEMENTÐYJ.................23-125
LIFTGATE GLASSÐYJ, HARD TOP......23-124
LIFTGATE HINGEÐXJ.................23-60
LIFTGATE LATCH/KEY LOCK CYLINDER/
STRIKERÐXJ.......................23-61
LIFTGATE LICENSE PLATE LAMP
HOUSINGÐXJ.......................23-65
LIFTGATE LICENSE PLATE SCREW
ANCHOR AND BUMPERÐXJ............23-65
LIFTGATE OPENING WEATHERSTRIP
SEALÐXJ..........................23-64
LIFTGATE PILLAR TRIM COVERSÐXJ,
B/C-PILLAR.........................23-88
LIFTGATE SUPPORT ROD BALL STUD
REPLACEMENTÐXJ..................23-63
LIFTGATE SUPPORT ROD CYLINDER
DISPOSALÐXJ......................23-63
LIFTGATE SUPPORT ROD CYLINDERÐXJ . 23-62
LIFTGATE TRIM PANELÐXJ............23-59
LIFTGATE WASHER NOZZLE REMOVE/
INSTALL...........................8K-24
LIFTGATE WASHER SYSTEM............8K-5
LIFTGATE WINDOW GLASSÐXJ.........23-74
LIFTGATE WIPER ARM REMOVE/INSTALL . 8K-17
LIFTGATE WIPER MOTOR REMOVE/
INSTALL.......................8K-20,8K-6
LIFTGATE WIPER SYSTEM
..............8K-4
LIFTGATE WIPER/WASHER SWITCH
. . 8K-16,8K-5
LIFTGATE WIPER/WASHER SWITCH
REMOVE/INSTALL
................8K-24,8K-8
LIFTGATE WIPER/WASHER SYSTEM
.....8K-10,
8K-16,8K-1
LIFTGATEÐXJ
.......................23-58
16 INDEXJ
Description Group-Page Description Group-Page Description Group-Page

PANEL (GOP)ÐXJ, GRILLE AND GRILLE
OPENING............................23-3
PANEL ILLUMINATION LAMPS,
INSTRUMENT; INTERIOR LIGHTING
(XJ).............................8W-44-1
PANEL ILLUMINATION LAMPS,
INSTRUMENT; INTERIOR LIGHTING
(XJ-RHD).........................8W-44-1
PANEL, INSTRUMENT.............8E-24,8E-1
PANEL INSULATOR PANELÐXJ, DASH....23-12
PANEL LAMP, ACCESSORY LAMP AND
HEATER CONTROL; INTERIOR
LIGHTING (YJ)....................8W-44-1
PANEL OUTLET VACUUM MOTOR
REPLACEMENT, HEATER/DEFROSTER/
INSTRUMENT.......................24-26
PANEL REMOVE/INSTALL, INSTRUMENT . . 8E-20
PANELÐXJ, DASH PANEL INSULATOR....23-12
PANELÐXJ, DOOR TRIM..............23-31
PANELÐXJ, FRONT INNER SCUFF
PLATE/COWL SIDE TRIM...............23-86
PANELÐXJ, LIFTGATE TRIM............23-59
PANELÐYJ, FULL-METAL DOOR TRIM . . . 23-137
PANELÐYJ, HOOD INSULATOR........23-107
PANELÐYJ, INSTRUMENT............23-151
PANELS AND SCUFF PLATESÐXJ,
INTERIOR TRIM......................23-84
PANELSÐXJ, QUARTER AND
WHEELHOUSE TRIM..................23-87
PARK GEAR OVERHAUL, GOVERNOR....21-127
PARK GEAR SERVICE, GOVERNOR......21-105
PARK INTERLOCK CABLE ADJUSTMENT . 21-195
PARK INTERLOCK CABLE ADJUSTMENT
(XJ)..............................21-101
PARK LOCK COMPONENT OVERHAUL,
ADAPTER/EXTENSION HOUSING
INSPECTION.......................21-127
PARK LOCK COMPONENT
REPLACEMENT.....................21-108
PARK NEUTRAL SWITCH..............14-63
PARK ROD AND PAWL SERVICE........21-190
PARKING BRAKE CABLE TENSIONER
ADJUSTMENT (XJ/YJ)..................5-69
PARKING BRAKE CABLE TENSIONER
REPLACEMENT (XJ)...................5-66
PARKING BRAKE FRONT CABLE
REPLACEMENT (YJ)...................5-67
PARKING BRAKE HANDLE COVERÐXJ....23-94
PARKING BRAKE LEVER INSTALLATION
(XJ WITH FULL CONSOLE)..............5-64
PARKING BRAKE LEVER INSTALLATION
(XJ WITH MINI CONSOLE)..............5-63
PARKING BRAKE LEVER INSTALLATION
(XJ WITHOUT CONSOLE)...............5-65
PARKING BRAKE LEVER REMOVAL (XJ
WITH FULL CONSOLE).................5-63
PARKING BRAKE LEVER REMOVAL (XJ
WITH MINI CONSOLE).................5-62
PARKING BRAKE LEVER REMOVAL (XJ
WITHOUT CONSOLE)...................5-64
PARKING BRAKE MALFUNCTIONS,
DIAGNOSING..........................5-8
PARKING BRAKE OPERATION............5-60
PARKING BRAKE PEDAL INSTALLATION
(YJ)................................5-66
PARKING BRAKE PEDAL REMOVAL (YJ) . . . 5-66
PARKING BRAKE REAR CABLE
REPLACEMENT (XJ)...................5-67
PARKING BRAKE REAR CABLE
REPLACEMENT (YJ)...................5-68
PARKING BRAKE SWITCH...............5-68
PARKING BRAKES.....................5-60
PARKING LAMPS; FRONT LIGHTING
(XJ).............................8W-50-1
PARKING LAMPS; FRONT LIGHTING
(XJ-RHD).........................8W-50-2
PARKING LAMPS; FRONT LIGHTING
(YJ).............................8W-50-1
PARK/NEUTRAL POSITION SWITCH;
FUEL/IGNITION (XJ)
................8W-30-4
PARK/NEUTRAL POSITION SWITCH;
FUEL/IGNITION (YJ)
................8W-30-4
PARK/NEUTRAL POSITION SWITCH;
TRANSMISSION AND TRANSFER CASE
. . 21-183
PARK/NEUTRAL POSITION SWITCH;
FUEL/IGNITION (XJ-RHD)
............8W-30-4
PARK/NEUTRAL POSITION SWITCH
SERVICE
..........................21-109PARK/NEUTRAL SWITCHÐPCM INPUT . . . 14-24
PARK/TURN SIGNAL LAMP BULB
REPLACEMENTÐXJ, FRONT.............8L-9
PARK/TURN SIGNAL LAMP BULB
REPLACEMENTÐYJ, FRONT............8L-25
PARTS INTERCHANGEABILITY,
TRANSMISSION CHANGES.............21-67
PARTS RECOMMENDATION,
LUBRICATION AND REPLACEMENT........0-2
PASSENGER'S POWER LOCK SWITCH.....8P-6
PASSENGER'S POWER WINDOW
SWITCH.............................8S-6
PATTERN ANALYSIS, BACKLASH AND
CONTACT; FRONT SUSPENSION AND
AXLE...............................2-45
PATTERN ANALYSIS, BACKLASH AND
CONTACT; REAR SUSPENSION AND
AXLES..............................3-27
PATTERN, SHIFT......................21-2
PATTERN, TRANSMISSION SHIFT........21-34
PATTERNS, TIRE WEAR................22-4
PAWL SERVICE, PARK ROD...........21-190
PCM SYSTEM SCHEMATICS............14-41
PEDAL, ACCELERATOR................14-17
PEDAL AND THROTTLE CABLE,
ACCELERATOR.................14-17,14-58
PEDAL BUSHINGS, CLUTCH AND BRAKE . . . 0-22
PEDAL INSTALLATION, BRAKE...........5-31
PEDAL INSTALLATION, CLUTCH..........6-15
PEDAL INSTALLATION (YJ), PARKING
BRAKE...............................5-66
PEDAL REMOVAL, BRAKE...............5-31
PEDAL REMOVAL, CLUTCH..............6-15
PEDAL REMOVAL (YJ), PARKING BRAKE . . . 5-66
PEDAL TRAVEL SENSOR, BRAKE;
ANTI-LOCK BRAKES (YJ)............8W-32-1
PEDALÐBRAKELIGHT SWITCH, POWER
BRAKE BOOSTERÐBRAKE..............5-22
PERFORMANCE, ENGINE.................9-2
PERFORMANCE TEMPERATURE AND
PRESSURE CHART, XJ................24-13
PERFORMANCE TEMPERATURE AND
PRESSURE CHART, YJ................24-13
PERFORMANCE TEST, REFRIGERANT
SERVICE...........................24-11
PERFORMANCE TESTS, AIR
CONDITIONING......................24-12
PILLAR TRIM COVERSÐXJ, B/C-PILLAR
AND LIFTGATE.......................23-88
PILOT BEARING REPLACEMENT..........6-12
PIN REPLACEMENT, CAMSHAFT......9-34,9-75
PIN REPLACEMENTÐXJ, DOOR
HINGE/HINGE.......................23-52
PINION GEAR ASSEMBLY/INSTALLATION . . . 2-42
PINION GEAR DEPTH INFORMATION;
FRONT SUSPENSION AND AXLE..........2-39
PINION GEAR DEPTH INFORMATION;
REAR SUSPENSION AND AXLES..........3-21
PINION GEAR DEPTH VARIANCE; FRONT
SUSPENSION AND AXLE................2-40
PINION GEAR DEPTH VARIANCE; REAR
SUSPENSION AND AXLES...........3-22,3-39
PINION MEASUREMENT AND ASSEMBLY . . . 3-22
PINION MEASUREMENT, DIFFERENTIAL....2-40
PINION REMOVAL/DISASSEMBLY; FRONT
SUSPENSION AND AXLE................2-36
PINION REMOVAL/DISASSEMBLY; REAR
SUSPENSION AND AXLES...............3-19
PINION SEAL REPLACEMENT; FRONT
SUSPENSION AND AXLE................2-25
PINION SEAL REPLACEMENT; REAR
SUSPENSION AND AXLES...............3-33
PINION SHAFT SEAL REPLACEMENT......3-15
PIPEÐXJ VEHICLES, EXHAUST..........11-3
PIPEÐYJ VEHICLES, EXHAUST..........11-4
PISTON AND TRANSMISSION CASE
OVERHAUL, FIRST-REVERSE BRAKE....21-247
PISTON AND WORM SHAFT
REPLACEMENT, RACK.................19-32
PISTON CLEARANCE, AW-4 BUSHING . . . 21-339
PISTON SPECIFICATIONS, AW-4
RETAINER.........................21-340
PISTONS AND CONNECTING RODS
. . . 9-39,9-81
PISTONS AND SPRINGS, ACCUMULATOR
. 21-189
PITMAN ARM
..................19-17,19-20
PITMAN SHAFT AND SIDE COVER
REPLACEMENT
......................19-28
PITMAN SHAFT SEAL REPLACEMENT
.....19-37PITMAN SHAFT SEALS AND BEARING
REPLACEMENT......................19-34
PITMAN SHAFT SEALSÐIN CAR
REPLACEMENT......................19-23
PIVOTS REMOVE/INSTALL, WINDSHIELD
WIPER LINKAGE.....................8K-17
PLANETARY GEAR AND CLUTCH
OVERHAUL, OVERDRIVE..............21-218
PLANETARY GEAR OVERHAUL, FRONT . . . 21-237
PLANETARY GEAR TRAIN OVERHAUL . . . 21-141
PLASTIC COMPONENT INSPECTION,
RUBBER............................0-20
PLASTIC HOSES/TUBING, RUBBER........0-26
PLASTIC INSERTÐXJ, REAR QUARTER
WINDOW GLASS/REAR QUARTER.......23-73
PLASTIGAGE, MEASURING WITH..........9-3
PLATE, FRONT SKID...................13-1
PLATE, FUEL TANK SKID...........13-15,13-3
PLATE LAMP HOUSINGÐXJ, LIFTGATE
LICENSE...........................23-65
PLATE LAMPÐXJ, LICENSE............8L-12
PLATE LAMPS, TAIL LAMPS AND
LICENSE.........................8W-51-1
PLATE LAMPS, TAIL LAMPS AND REAR
LICENSE; REAR LIGHTING (XJ).......8W-51-1
PLATE LAMPS, TAIL LAMPS AND REAR
LICENSE; REAR LIGHTING (XJ-RHD) . . . 8W-51-1
PLATE REPLACEMENT, SUPPORT.........5-58
PLATE SCREW ANCHOR AND BUMPERÐ
XJ, LIFTGATE LICENSE................23-65
PLATE SERVICE, CONVERTERÐPUMP
SEALÐDRIVE......................21-116
PLATE SPECIFICATIONS, 30RH/32RH
SNAP RING/THRUST WASHER/THRUST . . 21-335
PLATE THICKNESS, AW-4 CLUTCH DISC . 21-338
PLATE, TRANSFER CASE SKID......13-15,13-3
PLATE, VEHICLE CODE...............Intro.-4
PLATE, VEHICLE IDENTIFICATION
NUMBER (VIN).....................Intro.-4
PLATE/COWL SIDE TRIM PANELÐXJ,
FRONT INNER SCUFF.................23-86
PLATESÐXJ, INTERIOR TRIM PANELS
AND SCUFF.........................23-84
PLATESÐXJ, OUTER SCUFF............23-89
PLATESÐXJ, VEHICLE, LABELS........Intro.-2
PLATESÐYJ, VEHICLE, LABELS........Intro.-3
PLATFORMÐXJ, BUCKET SEAT.........23-82
PLUG ASSEMBLY REPLACEMENT,
ADJUSTER..........................19-29
PLUG CABLE RESISTANCE, SPARK......8D-14
PLUG, HOUSING END.................19-28
PLUG LOCATIONS, TRANSMISSION
SWITCH............................21-34
PLUG SECONDARY CABLES, SPARK.....8D-14,
8D-24
PLUGS, SPARK; IGNITION SYSTEMS....8D-12,
8D-23,8D-32
PLUGS, SPARK; LUBRICATION AND
MAINTENANCE.......................0-20
POLISHING, WET SANDING,BUFFING....23-158
POOR CONNECTIONS, INTERMITTENT;
WIRING DIAGRAMSÐGENERAL
INFORMATION (XJ)
...................8W-4
POSITION SENSOR, CAMSHAFT; FUEL
SYSTEM
............................14-60
POSITION SENSOR, CAMSHAFT;
FUEL/IGNITION (XJ)
................8W-30-3
POSITION SENSOR, CAMSHAFT;
FUEL/IGNITION (YJ)
................8W-30-3
POSITION SENSOR, CAMSHAFT;
IGNITION SYSTEMS
..............8D-17,8D-2
POSITION SENSOR, CAMSHAFT;
FUEL/IGNITION (XJ-RHD)
............8W-30-3
POSITION SENSOR, CRANKSHAFT; FUEL
SYSTEM
............................14-60
POSITION SENSOR, CRANKSHAFT;
FUEL/IGNITION (XJ)
................8W-30-3
POSITION SENSOR, CRANKSHAFT;
FUEL/IGNITION (YJ)
................8W-30-3
POSITION SENSOR, CRANKSHAFT;
IGNITION SYSTEMS
..............8D-17,8D-3
POSITION SENSOR, CRANKSHAFT;
FUEL/IGNITION (XJ-RHD)
............8W-30-3
POSITION SENSOR TEST, CAMSHAFT;
FUEL SYSTEM
.......................14-46
POSITION SENSOR TEST, CAMSHAFT;
IGNITION SYSTEMS
...................8D-6
20 INDEXJ
Description Group-Page Description Group-Page Description Group-Page

RELAY TESTING, AUTOMATIC
SHUTDOWN (ASD)...................14-46
RELAY TESTING, FUEL PUMP...........14-47
RELAY, TORQUE CONVERTER CLUTCH....14-65
RELAY, TORQUE CONVERTER CLUTCH
(TCC) SOLENOID; FUEL/IGNITION (XJ) . . 8W-30-4
RELAY, TORQUE CONVERTER CLUTCH
(TCC) SOLENOID; TRANSMISSION
CONTROLS (YJ)...................8W-31-1
RELAY, TURN SIGNAL; TURN SIGNALS
(XJ-RHD).........................8W-52-1
RELAY, UNLOCK; POWER DOOR LOCKS
(XJ).............................8W-61-1
RELAY, UNLOCK; POWER DOOR LOCKS
(XJ-RHD).........................8W-61-1
RELAYÐ2.5L ENGINE ONLY, TORQUE
CONVERTER CLUTCH (TCC)
SOLENOID; TRANSMISSION
CONTROLS (XJ)...................8W-31-1
RELAYÐPCM OUTPUT, AIR
CONDITIONING (A/C) CLUTCH..........14-26
RELAYÐPCM OUTPUT, AUTO
SHUTDOWN (ASD)...................14-26
RELAYÐPCM OUTPUT, FUEL PUMP......14-27
RELAYÐPCM OUTPUT, RADIATOR FAN . . . 14-28
RELAYÐPCM OUTPUT, TORQUE
CONVERTER CLUTCH.................14-29
RELAYS, POWER LOCK/UNLOCK.........8P-1
RELAY/TIMER, DEFOGGER..............8N-1
RELAY/TIMER REMOVE/INSTALL,
DEFOGGER..........................8N-4
RELEASE AND LOCK HANDLEÐYJ,
FULL-METAL DOOR LATCH INSIDE.......23-137
RELEASE AND LOCK RODSÐXJ, DOOR
INSIDE LATCH.......................23-50
RELEASE BEARING REPLACEMENT.......6-11
RELEASE CABLE REPLACEMENTÐXJ,
LATCH .............................23-11
RELEASE HANDLEÐYJ, FULL-METAL
DOOR LATCH EXTERNAL..............23-140
RELEASE HANDLEÐYJ, TAILGATE LATCH . 23-122
RELEASE PROCEDURE, FUEL PRESSURE . . . 14-6
RELEASE PROCEDURE, FUEL SYSTEM
PRESSURE.........................14-62
RELIEF/ROLLOVER VALVE, FUEL TANK
PRESSURE....................14-16,14-62
RELIEF/ROLLOVER VALVE, PRESSURE . 25-6,25-7
REMINDER INDICATOR (SRI) LAMP,
SERVICE............................25-1
REMOTE GARAGE DOOR OPENER
STORAGE...........................8C-1
REMOTE KEYLESS ENTRY MODULE;
POWER DOOR LOCKS (XJ)...........8W-61-1
REMOVAL, ACCELERATION SWITCH.......5-39
REMOVAL AND INSTALLATION,
30RH/32RH TRANSMISSION...........21-115
REMOVAL AND INSTALLATION, AW-4
TRANSMISSION.....................21-198
REMOVAL, BRAKE PEDAL...............5-31
REMOVAL, BRAKELIGHT SWITCH.........5-32
REMOVAL, CALIPER...................5-48
REMOVAL, CLUTCH COVER AND DISC.....6-10
REMOVAL, CLUTCH HYDRAULIC
LINKAGE............................6-13
REMOVAL, CLUTCH PEDAL..............6-15
REMOVAL, DIFFERENTIAL; FRONT
SUSPENSION AND AXLE................2-34
REMOVAL, DIFFERENTIAL; REAR
SUSPENSION AND AXLES...............3-18
REMOVAL, DISC BRAKESHOE............5-46
REMOVAL, DRUM BRAKESHOE...........5-55
REMOVAL, FRONT WHEEL SENSOR.......5-38
REMOVAL (NON-ABS), MASTER
CYLINDER...........................5-15
REMOVAL, REAR WHEEL SENSOR........5-38
REMOVAL, ROTOR....................5-51
REMOVAL, TRANSFER CASE.....21-287,21-309
REMOVAL, TRANSMISSION........21-35,21-3
REMOVAL, TRANSMISSION AND
CONVERTER.......................21-115
REMOVAL, TRANSMISSION AND
TORQUE CONVERTER................21-198
REMOVAL, TRANSMISSION VALVE BODY
. 21-186
REMOVAL, VALVE BODY
..............21-104
REMOVAL, WHEEL CYLINDER
...........5-57
REMOVAL (WITH ABS), MASTER
CYLINDER AND COMBINATION VALVE
.....5-17
REMOVAL (XJ), HCU
...................5-41REMOVAL (XJ MODELS), ECU...........5-40
REMOVAL (XJ), SHIFT LEVER....21-286,21-309
REMOVAL (XJ WITH ABS), POWER
BRAKE BOOSTER.....................5-24
REMOVAL (XJ WITH FULL CONSOLE),
PARKING BRAKE LEVER................5-63
REMOVAL (XJ WITH MINI CONSOLE),
PARKING BRAKE LEVER................5-62
REMOVAL (XJ WITHOUT ABS), POWER
BRAKE BOOSTER.....................5-29
REMOVAL (XJ WITHOUT CONSOLE),
PARKING BRAKE LEVER................5-64
REMOVAL (YJ), HCU...................5-44
REMOVAL (YJ), PARKING BRAKE PEDAL . . . 5-66
REMOVAL (YJ), POWER BRAKE
BOOSTER............................5-30
REMOVAL (YJ), SHIFT LEVER..........21-286
REMOVAL/DISASSEMBLY, PINION;
FRONT SUSPENSION AND AXLE..........2-36
REMOVAL/DISASSEMBLY, PINION; REAR
SUSPENSION AND AXLES...............3-19
REMOVAL/INSTALLATION, COMPONENT;
EMISSION CONTROL SYSTEMS..........25-7
REMOVAL/INSTALLATION, COMPONENT;
IGNITION SYSTEMS..................8D-17
REMOVAL/INSTALLATION, MULTI-PORT
FUEL INJECTION (MFI)ÐCOMPONENT....14-58
REMOVAL/INSTALLATION (YJ MODELS),
ECU ................................5-41
REMOVAL/INSTALLATIONÐXJ, DOOR....23-35
REMOVE/INSTALL - XJ, ANTENNA........8F-8
REMOVE/INSTALL - XJ, MULTI-
FUNCTION SWITCH....................8J-5
REMOVE/INSTALL - XJ, RADIO...........8F-6
REMOVE/INSTALL - XJ, SOUND BAR......8F-8
REMOVE/INSTALL - XJ, SPEAKERS........8F-6
REMOVE/INSTALL - YJ, ANTENNA.......8F-10
REMOVE/INSTALL - YJ, RADIO...........8F-9
REMOVE/INSTALL - YJ, SOUND BAR.....8F-10
REMOVE/INSTALL - YJ, SPEAKERS........8F-9
REMOVE/INSTALL - YJ, TURN
SIGNAL/HAZARD WARNING SWITCH......8J-5
REMOVE/INSTALL, AIRBAG MODULE.....8M-3
REMOVE/INSTALL, BATTERY.............8B-1
REMOVE/INSTALL, CLUSTER ASSEMBLY . . 8E-17,
8E-35
REMOVE/INSTALL, DEFOGGER
RELAY/TIMER........................8N-4
REMOVE/INSTALL, DEFOGGER SWITCH....8N-4
REMOVE/INSTALL, GAUGES.......8E-17,8-E39
REMOVE/INSTALL, HEADLAMP OR
PANEL DIMMER SWITCH..............8E-42
REMOVE/INSTALL, HEADLAMP SWITCH . . . 8E-19
REMOVE/INSTALL, HORN...............8G-3
REMOVE/INSTALL, HORN SWITCH........8G-3
REMOVE/INSTALL, INSTRUMENT PANEL . . 8E-20
REMOVE/INSTALL, KEYLESS ENTRY
MODULE...........................8P-10
REMOVE/INSTALL, LIFTGATE WASHER
NOZZLE............................8K-24
REMOVE/INSTALL, LIFTGATE WIPER
ARM ..............................8K-17
REMOVE/INSTALL, LIFTGATE WIPER
MOTOR........................8K-20,8K-6
REMOVE/INSTALL, LIFTGATE WIPER/
WASHER SWITCH................8K-24,8K-8
REMOVE/INSTALL, OVERHEAD CONSOLE . . . 8C-6
REMOVE/INSTALL, POWER LOCK
MOTOR.............................8P-8
REMOVE/INSTALL, POWER LOCK
SWITCH.............................8P-8
REMOVE/INSTALL, POWER LOCK/
UNLOCK RELAY......................8P-12
REMOVE/INSTALL, POWER MIRROR......8T-4
REMOVE/INSTALL, POWER MIRROR
SWITCH.............................8T-4
REMOVE/INSTALL, POWER SEAT
ADJUSTER/MOTORS...................8R-3
REMOVE/INSTALL, POWER SEAT
SWITCH
............................8R-3
REMOVE/INSTALL, POWER WINDOW
MOTOR
.............................8S-7
REMOVE/INSTALL, POWER WINDOW
SWITCH
.............................8S-7
REMOVE/INSTALL, PRINTED CIRCUIT
....8E-19,
8E-40
REMOVE/INSTALL, READING/COURTESY
LAMP BULB
.........................8C-8REMOVE/INSTALL, SERVO CABLE.......8H-10
REMOVE/INSTALL, SPEED CONTROL
SERVO.............................8H-9
REMOVE/INSTALL, SPEED CONTROL
SWITCH............................8H-9
REMOVE/INSTALL, STARTER RELAY.......8B-6
REMOVE/INSTALL, SUNGLASSES
STORAGE BIN........................8C-7
REMOVE/INSTALL, VACUUM RESERVOIR . . 8H-10
REMOVE/INSTALL, WASHER PUMP......8K-24
REMOVE/INSTALL, WASHER PUMP/
RESERVOIR..........................8K-8
REMOVE/INSTALL, WINDSHIELD WIPER
ARM ..............................8K-17
REMOVE/INSTALL, WINDSHIELD WIPER
BLADE.............................8K-17
REMOVE/INSTALL, WINDSHIELD WIPER
LINKAGE AND PIVOTS................8K-17
REMOVE/INSTALL, WINDSHIELD WIPER
MOTOR........................8K-19,8K-6
REMOVE/INSTALL, WINDSHIELD
WIPER/WASHER SWITCH..........8K-20,8K-7
REMOVE/INSTALLÐ2.5L, STARTER.......8B-4
REMOVE/INSTALLÐ4.0L, STARTER.......8B-5
REMOVE/INSTALLÐLEFT-HAND DRIVE,
GENERATOR.........................8B-6
REMOVE/INSTALLÐRIGHT-HAND DRIVE,
GENERATOR.........................8B-7
REMOVEÐINSTALL, AIRBAG MODULE....19-49
REPAIR DAMAGED OR WORN THREADS....9-4
REPAIR PRODUCTSÐXJ, AFTERMARKET
PAINT AND TRIM...................23-159
REPAIR PRODUCTSÐYJ, AFTERMARKET
PAINT AND TRIM...................23-160
REPAIR, WIRING; WIRING DIAGRAMSÐ
GENERAL INFORMATION (XJ)...........8W-6
REPAIRING LEAKS....................22-3
REPAIRÐMOLEX CONNECTORS,
TERMINAL/CONNECTOR; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-6
REPAIRÐXJ, STATIONARY GLASS
WATER LEAK DETECTION..............23-76
REPAIRÐYJ, HARD TOP..............23-127
REPAIRÐYJ, STATIONARY GLASS
WATER LEAK DETECTION.............23-150
REPAIRS, FRAME....................13-13
REPAIRS, REAR WINDOW GLASS GRID;
REAR WINDOW DEFOGGER.............8N-3
REPLACEÐCYLINDER HEAD NOT
REMOVED, VALVE COMPONENT......9-23,9-65
REPLACEMENTÐXJ, BACK-UP/REAR
TURN SIGNAL/TAIL LAMP BULB
.........8L-12
REPLACEMENTÐXJ, DOME LAMP
.......8L-17
REPLACEMENTÐXJ, DOOR HINGE/
HINGE PIN
..........................23-52
REPLACEMENTÐXJ, DOOR RESTRAINT
. . . 23-41
REPLACEMENTÐXJ, DRL MODULE
......8L-15
REPLACEMENTÐXJ, FOG LAMP
..........8L-9
REPLACEMENTÐXJ, FOG LAMP SWITCH
. 8L-10
REPLACEMENTÐXJ, FRONT PARK/TURN
SIGNAL LAMP BULB
...................8L-9
REPLACEMENTÐXJ, HEADLAMP BULB
....8L-7
REPLACEMENTÐXJ, HEADLAMP DELAY
MODULE
...........................8L-14
REPLACEMENTÐXJ, HOOD HINGE
.......23-10
REPLACEMENTÐXJ, HOOD LATCH
.......23-11
REPLACEMENTÐXJ, HOOD LATCH
STRIKER
...........................23-11
REPLACEMENTÐXJ, INTERIOR
REARVIEW MIRROR SUPPORT
BRACKET
...........................23-68
REPLACEMENTÐXJ, LATCH RELEASE
CABLE
.............................23-11
REPLACEMENTÐXJ, LIFTGATE SUPPORT
ROD BALL STUD
.....................23-63
REPLACEMENTÐXJ, SAFETY LATCH
STRIKER
...........................23-11
REPLACEMENTÐXJ, SIDE MARKER
LAMP BULB
.........................8L-10
REPLACEMENTÐXJ, UNDERHOOD LAMP
. 8L-13
REPLACEMENTÐXJ, UNDERHOOD LAMP
BULB
..............................8L-13
REPLACEMENTÐXJ VEHICLES, DRIVE
AXLE ASSEMBLY; FRONT SUSPENSION
AND AXLE
...........................2-23
JINDEX 23
Description Group-Page Description Group-Page Description Group-Page

REPLACEMENTÐXJ VEHICLES, DRIVE
AXLE ASSEMBLY; REAR SUSPENSION
AND AXLES......................3-14,3-31
REPLACEMENTÐXJ, WINDSHIELD
GLASS.............................23-69
REPLACEMENTÐYJ, BACK-UP/REAR
TURN SIGNAL/TAIL LAMP BULB.........8L-28
REPLACEMENTÐYJ, DOOR FRAME
GLASS CHANNEL...................23-142
REPLACEMENTÐYJ, DOOR
WEATHERSTRIP SEAL................23-142
REPLACEMENTÐYJ, DRL MODULE......8L-30
REPLACEMENTÐYJ, FOG LAMP.........8L-25
REPLACEMENTÐYJ, FOG LAMP SWITCH . 8L-26
REPLACEMENTÐYJ, FRONT PARK/TURN
SIGNAL LAMP BULB..................8L-25
REPLACEMENTÐYJ, HEADLAMP BULB . . . 8L-23
REPLACEMENTÐYJ, HEADLAMP
DIMMER SWITCH....................8L-26
REPLACEMENTÐYJ, LIFTGATE GLASS
WEATHERSTRIP SEAL................23-125
REPLACEMENTÐYJ, SIDE MARKER
LAMP BULB.........................8L-25
REPLACEMENTÐYJ, UNDERHOOD LAMP . 8L-29
REPLACEMENTÐYJ, UNDERHOOD LAMP
BULB..............................8L-29
REPLACEMENTÐYJ VEHICLES, DRIVE
AXLE ASSEMBLY; FRONT SUSPENSION
AND AXLE...........................2-24
REPLACEMENTÐYJ VEHICLES, DRIVE
AXLE ASSEMBLY; REAR SUSPENSION
AND AXLES..........................3-14
REPLACEMENTÐYJ VEHICLES,
HARDTOP DOME/CARGO LAMP BULB....8L-31
REQUIREMENTS, FUEL..................0-1
REQUIRING NO LUBRICATION,
COMPONENTS.........................0-2
RESERVE/OVERFLOW SYSTEM,
COOLANT............................7-24
RESERVOIR REPLACEMENT (2-PIECE
MASTER CYLINDER)...................5-19
RESERVOIR, VACUUM.................8H-1
RESISTANCE, IGNITION COIL............8D-9
RESISTANCE (OHMS)ÐCOOLANT
TEMPERATURE SENSOR/MANIFOLD
AIR TEMPERATURE, SENSOR...........14-46
RESISTANCE, SPARK PLUG CABLE......8D-14
RESISTORS REPLACEMENT, BLOWER
MOTOR............................24-31
RESTRAINT REPLACEMENTÐXJ, DOOR . . . 23-41
RETAINER AND PISTON
SPECIFICATIONS, AW-4...............21-340
RETAINING BRACKETÐYJ, REARVIEW
MIRROR..........................23-144
RETURNÐPCM INPUT, SENSOR.........14-25
REVEAL MOLDINGÐXJ, WINDSHIELD....23-66
REVEAL MOLDINGÐYJ, WINDSHIELD . . . 23-144
RHD, STEERING.....................19-74
RIGHT HAND DRIVE, AUTOMATIC BELT
TENSIONERÐXJ MODELS WITH.........7-42
RIGHT HAND DRIVE, BELT SERVICEÐ
EXCEPT.............................7-40
RIGHT HAND DRIVE, BELT SERVICEÐXJ
MODELS WITH.......................7-42
RIGHT HAND DRIVE (RHD), BELT
TENSIONÐEXCEPT....................7-38
RIGHT HAND DRIVE (RHD) MODELS,
BELT TENSIONÐEXCEPT...............7-45
RIGHT HAND DRIVE VEHICLES...........23-1
RIGHT TURN RELAY; TRAILER TOW
(XJ).............................8W-54-1
RIGHT TURN RELAY; TRAILER TOW
(XJ-RHD).........................8W-54-1
RING CHARTÐAX 15 MANUAL
TRANSMISSION, SELECTIVE SNAP......21-334
RING/THRUST WASHER/THRUST PLATE
SPECIFICATIONS, 30RH/32RH SNAP.....21-335
ROCKER ARMS AND PUSH RODS....9-23,9-65
ROD AND PAWL SERVICE, PARK.......21-190
ROD BALL STUD REPLACEMENTÐXJ,
LIFTGATE SUPPORT
..................23-63
ROD BEARING FITTING CHART,
CONNECTING
.....................9-41,9-83
ROD CYLINDER DISPOSALÐXJ,
LIFTGATE SUPPORT
..................23-63
ROD CYLINDERÐXJ, LIFTGATE
SUPPORT
..........................23-62
ROD, TIE
......................19-16,19-19RODS, PISTONS AND CONNECTING . . . 9-39,9-81
RODS, ROCKER ARMS AND PUSH....9-23,9-65
RODSÐXJ, DOOR INSIDE LATCH
RELEASE AND LOCK..................23-50
ROOF VENTÐYJ, HARD TOP..........23-127
ROTOR, DISTRIBUTOR.................8D-8
ROTOR, IGNITION CABLES,
DISTRIBUTOR CAP....................0-20
ROTOR INSTALLATION.................5-51
ROTOR REFINISHING, DISC BRAKE.......5-53
ROTOR REMOVAL.....................5-51
ROTOR RUNOUT, DISC BRAKE...........5-52
ROTOR THICKNESS, DISC BRAKE........5-52
ROTORÐSPEEDOMETER DRIVE GEAR,
SPEED SENSOR.....................21-193
ROUGH AND/OR HAS A MISS, INJECTOR
DIAGNOSISÐVEHICLE RUNS...........14-52
ROUTING SCHEMATICÐ2.5L 4
CYLINDER ENGINE, VACUUM............25-3
ROUTING SCHEMATICÐ4.0L 6
CYLINDER ENGINE, VACUUM............25-3
ROUTING SCHEMATICS, VACUUM HOSE . . . 25-2
ROUTING, SYSTEM COOLANT.............7-1
RUBBER AND PLASTIC COMPONENT
INSPECTION.........................0-20
RUBBER AND PLASTIC HOSES/TUBING....0-26
RUNNING LAMP (DRL) MODULE,
DAYTIME.........................8W-50-2
RUNNING LAMP (DRL) MODULEÐ
CANADIAN VEHICLES ONLY, DAYTIME. . . 8W-50-2
RUNNING LIGHTS (CANADA ONLY)ÐXJ,
DAYTIME...........................8L-15
RUNNING LIGHTS (CANADA ONLY)ÐYJ,
DAYTIME...........................8L-30
RUNOUT............................16-4
RUNOUT, CLUTCH COVER AND DISC.......6-3
RUNOUT, DISC BRAKE ROTOR...........5-52
RUNOUT, FLYWHEEL....................6-3
RUNOUT SPECIFICATIONS..............16-4
RUNOUT, TIRE AND WHEEL.............22-8
RUNS ROUGH AND/OR HAS A MISS,
INJECTOR DIAGNOSISÐVEHICLE........14-52
SAFETY CERTIFICATION LABEL, VEHICLE . Intro.-4
SAFETY LATCH STRIKER
REPLACEMENTÐXJ..................23-11
SAFETY LATCHÐYJ, HOOD............23-109
SAFETY PRECAUTIONS AND WARNINGS . . 13-10
SAFETY PRECAUTIONS, BRAKE...........5-2
SAFETY PRECAUTIONS, CLUTCH.........6-10
SANDING,BUFFING AND POLISHING,
WET..............................23-158
SCAN TOOL, DRB; BRAKES...............5-3
SCAN TOOL, DRB; COOLING SYSTEM......7-5
SCAN TOOL, DRB; EMISSION CONTROL
SYSTEMS...........................25-2
SCAN TOOL, DRB; FUEL SYSTEM........14-54
SCAN TOOL, DRB; IGNITION SYSTEMS....8D-8
SCHEDULES, MAINTENANCE.............0-4
SCHEMATIC - YJ, BUZZER MODULE......8U-4
SCHEMATICÐ2.5L 4 CYLINDER ENGINE,
VACUUM ROUTING....................25-3
SCHEMATICÐ4.0L 6 CYLINDER ENGINE,
VACUUM ROUTING....................25-3
SCHEMATICÐXJ, AIR CONDITIONING.....24-5
SCHEMATICÐXJ, HEATING..............24-2
SCHEMATICS, BELT....................7-38
SCHEMATICS, PCM SYSTEM............14-41
SCHEMATICS, VACUUM HOSE ROUTING . . . 25-2
SCI RECEIVEÐPCM INPUT.............14-24
SCI TRANSMITÐPCM OUTPUT.........14-29
SCREENÐXJ, COWL GRILLE...........23-12
SCREENÐXJ, HEADLAMP/FOG LAMP
ADJUSTMENT USING ALIGNMENT........8L-7
SCREENÐYJ, COWL GRILLE..........23-109
SCREENÐYJ, HEADLAMP/FOG LAMP
ADJUSTMENT USING ALIGNMENT.......8L-23
SCREW ANCHOR AND BUMPERÐXJ,
LIFTGATE LICENSE PLATE..............23-65
SCUFF PLATE/COWL SIDE TRIM
PANELÐXJ, FRONT INNER.............23-86
SCUFF PLATESÐXJ, INTERIOR TRIM
PANELS
............................23-84
SCUFF PLATESÐXJ, OUTER
............23-89
SEAL AND BEARING, AXLE SHAFT
........3-17
SEAL AND BEARING SERVICE, AXLE
SHAFT
..............................3-32
SEAL AND SPRING REPLACEMENT,
VALVE STEM
.........................9-65SEAL REPLACEMENT, INNER AXLE
SHAFT OIL...........................2-35
SEAL REPLACEMENT, MANUAL VALVE
SHAFT............................21-187
SEAL REPLACEMENT, OIL PUMP.......21-199
SEAL REPLACEMENT, PINION; FRONT
SUSPENSION AND AXLE................2-25
SEAL REPLACEMENT, PINION; REAR
SUSPENSION AND AXLES...............3-33
SEAL REPLACEMENT, PINION SHAFT......3-15
SEAL REPLACEMENT, PITMAN SHAFT....19-37
SEAL REPLACEMENT, TIMING CASE
COVER OIL......................9-30,9-73
SEAL REPLACEMENTÐYJ, DOOR
WEATHERSTRIP....................23-142
SEAL REPLACEMENTÐYJ, LIFTGATE
GLASS WEATHERSTRIP..............23-125
SEAL/CROSSMEMBER AIR
DEFLECTORÐXJ, COWL
WEATHERSTRIP.....................23-11
SEALÐDRIVE PLATE SERVICE,
CONVERTERÐPUMP.................21-116
SEALÐXJ, LIFTGATE OPENING
WEATHERSTRIP.....................23-64
SEALÐYJ, BELTLINE.................23-142
SEALÐYJ, COWL WEATHERSTRIP......23-109
SEALÐYJ, TAILGATE WEATHERSTRIP . . . 23-123
SEALÐYJ, WINDSHIELD FRAME
WEATHERSTRIP....................23-146
SEALS AND BEARING REPLACEMENT,
PITMAN SHAFT......................19-34
SEALS, REAR MAIN OIL..............9-49,9-89
SEALS, VALVE SPRINGS AND OIL........9-23
SEALSÐIN CAR REPLACEMENT, PITMAN
SHAFT.............................19-23
SEALSÐXJ, DOOR WINDOW GLASS
AND DOOR OPENING WEATHERSTRIP....23-55
SEALSÐYJ, FULL-METAL DOOR
WEATHERSTRIP....................23-141
SEAT ADJUSTER/MOTORS, POWER . . . 8R-1,8R-2
SEAT ADJUSTER/MOTORS REMOVE/
INSTALL, POWER.....................8R-3
SEAT BELT INDICATOR WARNING LAMP;
INSTRUMENT CLUSTER (XJ).........8W-40-2
SEAT BELT INDICATOR WARNING LAMP;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
SEAT BELT SWITCH, DRIVER'S......8U-1,8U-3
SEAT CUSHION AND COVERÐXJ,
BUCKET............................23-81
SEAT CUSHION COVERÐXJ, REAR......23-82
SEAT CUSHIONÐXJ, REAR.............23-82
SEAT PLATFORMÐXJ, BUCKET.........23-82
SEAT, POWER; POWER SEAT (XJ).....8W-63-1
SEAT, POWER; POWER SEAT (XJ-RHD) . 8W-63-1
SEAT SWITCH CONTINUITY, POWER......8R-2
SEAT SWITCH, POWER............8R-1,8R-2
SEAT SWITCH REMOVE/INSTALL,
POWER.............................8R-3
SEATBACK COVER AND FRAMEÐXJ,
BUCKET............................23-81
SEATBACK COVERÐXJ, REAR..........23-84
SEATBACK LATCH STRIKER AND
BUMPERÐXJ, REAR..................23-84
SEATBACKÐXJ, REAR................23-83
SEATÐYJ, REAR BENCH..............23-153
SEATSÐXJ, FRONT BUCKET............23-81
SEATSÐYJ........................23-153
SEATSÐYJ, BUCKET.................23-153
SECOND (2) RANGE, HYDRAULIC FLOW
IN MANUAL.........................21-96
SECOND BRAKE OVERHAUL...........21-241
SECONDARY CABLES, SPARK PLUG.....8D-14,
8D-24
SECONDARY CIRCUIT DIAGNOSIS,
IGNITION...........................8D-10
SECTION IDENTIFICATION; WIRING
DIAGRAMS (XJ)......................8W-1
SECTION IDENTIFICATION; WIRING
DIAGRAMS (XJ-RHD)..................8W-1
SECTION IDENTIFICATION; WIRING
DIAGRAMS (YJ)
......................8W-1
SELECTIVE SNAP RING CHARTÐAX 15
MANUAL TRANSMISSION
.............21-334
SELF-DIAGNOSTIC TEST, COMPASS/
DISPLAY
............................8C-2
SENDING UNIT, FUEL GAUGE
...........14-16
SENSEÐPCM INPUT, AUTOMATIC
SHUTDOWN (ASD)
...................14-21
24 INDEXJ
Description Group-Page Description Group-Page Description Group-Page