washer fluid JEEP XJ 1995 Service And Owner's Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 1995, Model line: XJ, Model: JEEP XJ 1995Pages: 2158, PDF Size: 81.9 MB
Page 685 of 2158

WIPERS
INDEX
page page
Diagram Index............................ 2
Rear Wiper System......................... 1WipersÐIntermittent........................ 1
WipersÐStandard.......................... 1
WIPERSÐSTANDARD
A circuit breaker powers the standard wiper sys-
tem. The standard wiper system operates at either
LOW or HIGH speeds.
In the ACCESSORY or RUN position, the ignition
switch connects circuit A1 from fuse 6 in the Power
Distribution Center (PDC) with circuit A48. Circuit
A48 supplies voltage to circuit F86 through the circuit
breaker near the left kick panel.
Circuit F86 is double crimped at the circuit breaker
and supplies power to the wiper switch and the park
switch in the wiper motor. Circuit Z1 from the wiper
motor provides ground for the wiper motor and
switch.
When the operator moves the wiper switch to the
LOW position, battery voltage passes through the
switch to circuit V3. Circuit V3 feeds the wiper motor
low speed brushes. If the operator selects wiper
HIGH speed operation, the wiper switch passes cur-
rent to circuit V4. Circuit V4 feeds the wiper motor
high speed brushes.
As the windshield wiper motor turns, the park
switch, internal to the motor, moves from its DOWN
position to the UP position. When the wiper switch is
turned OFF, the V55 circuit prevents the wipers from
stopping in any position but park.
The windshield washer uses a pump motor located
inside the windshield washer fluid reservoir. When
the washer switch is pressed, power is supplied
through the wiper switch to the pump motor on cir-
cuit V10. Circuit Z1 provide ground for the pump
motor.
HELPFUL INFORMATION
Circuit Z1 also provides ground for the rear wiper
washer pump, radiator fan motor and front end light-
ing.
WIPERSÐINTERMITTENT
A circuit breaker powers the standard wiper sys-
tem. The intermittent wiper system operates at either
LOW or HIGH or DELAY speeds.
In the ACCESSORY or RUN position, the ignition
switch connects circuit A1 from fuse 6 in the PDC
with circuit A48. Circuit A48 supplies voltage to cir-
cuit F86 through the circuit breaker near the left kick
panel.Circuit F86 is double crimped at the circuit breaker
and supplies power to the wiper switch and the park
switch in the wiper motor. Circuit Z1 from the wiper
motor provides ground for the wiper motor and
switch.
When the operator moves the wiper switch to the
LOW position, battery voltage passes through the
switch to circuit V3. Circuit V3 feeds the wiper motor
low speed brushes. If the operator selects wiper
HIGH speed operation, the wiper switch passes cur-
rent to circuit V4. Circuit V4 feeds the wiper motor
high speed brushes.
The DELAY portion of the wiper switch contains a
variable resistor. The variable resistor connects to the
intermittent wiper module through the wiper switch
harness. The amount of delay selected by the operator
determines the voltage drop through the resistor and
the voltage level received by the intermittent wiper
module.
After the intermittent wiper control module deter-
mines the amount of delay selected, it cycles the
wipers by periodically energizing circuit V3. Circuit
V3 powers the wiper motor low speed brushes.
As the windshield wiper motor turns, the park
switch, internal to the motor, moves from its DOWN
position to the UP position. When the wiper switch is
turned OFF, the V55 circuit prevents the wipers from
stopping in any position but park.
The windshield washer uses a pump motor located
inside the windshield washer fluid reservoir. When
the washer switch is pressed, power is supplied
through the wiper switch to the pump motor on cir-
cuit V10. Circuit Z1 provides ground for the pump
motor.
HELPFUL INFORMATION
Circuit Z1 also provides ground for the rear wiper
washer pump, radiator fan motor and front end light-
ing.
REAR WIPER SYSTEM
In the RUN position, the ignition switch connects
circuit A1 from fuse 6 in the PDC with circuit A38.
Circuit A38 connects to a fuse block bus bar that
powers circuit V15 through the fuse in cavity 1. Cir-
cuit V15 supplies power to the rear wiper switch.
J8W-53 WIPERSÐXJ VEHICLES 8W - 53 - 1
Page 686 of 2158

In the WIPE or WASH positions, the rear wiper
switch supplies voltage to the wiper motor on circuit
V13. Circuit Z1 provides ground for the wiper motor.
The rear windshield washer uses a pump motor lo-
cated inside the windshield washer fluid reservoir.
When the rear wiper switch is pressed, power is sup-
plied through the wiper switch to both the rear wiper
and the pump motor on circuit V20. Circuit Z1 pro-
vides ground for the pump motor.
As the rear wiper motor turns, the park switch, in-
ternal to the motor, moves from the RUN position to
the PARK position. When the wiper switch is turned
OFF, the F20 circuit prevents the wipers from stop-
ping in any position but park.DIAGRAM INDEX
Component Page
Circuit Breaker........................8W-53-3, 4
Front Wiper Motor......................8W-53-3, 4
Front Washer Pump Motor................8W-53-3, 5
Fuse 1 (Fuse Block).......................8W-53-6
Fuse 6 (PDC).......................8W-53-3, 4, 6
Fuse Block...........................8W-53-3, 4
Ignition Switch......................8W-53-3, 4, 6
Intermittent Wiper Module...................8W-53-5
Rear Washer Pump Motor...................8W-53-6
Rear Wiper Motor........................8W-53-6
Rear Wiper Switch........................8W-53-6
Wiper Switch (Intermittent Wipers).............8W-53-5
Wiper Switch (Standard Wipers)...............8W-53-3
8W - 53 - 2 8W-53 WIPERSÐXJ VEHICLESJ
Page 785 of 2158

CONNECTOR LOCATIONS
GENERAL INFORMATION
This section provides illustrations identifying com-
ponent and connector locations in the vehicle. A con-nector index is provided. Use the wiring diagrams in
each section for connector number identification. Re-
fer to the index for the proper figure number.
CONNECTOR LOCATIONS
Connector # Color Location Fig.
C101......BK ...Front of Left Fender Side Shield . . .1, 2
C102......BK ...Bottom Right of Radiator Closure
Panel....................8
C103......BK ...Near Left Side of Radiator......2,8
C104......BK ...Left Fender Side Shield
C105......BK ...Bottom of Left Fender Side Shield . . .2
C106......BK ...Left Fender Side Shield, Near PCM .1, 2
C107......BK ...OnABSPump Motor...........2
C108......BK ...Right Rear Corner of Engine
Compartment.............2,3
C109......BK ...Center of Dash Panel.........1,4
C110......BK ...Center of I.P., Below ABS Control
Module...............13, 14
C111......BK ...Left of Steering Column.........14
C112......BK ...AtABSControl Module.........13
C113......BK ...InHarness, Near ABS Control
Module.................13
C114......BK ...Center of I.P., Below ABS Control
Module.................14
C115......BK ...Near ABS Control Module.......14
C116......BK ...Below ABS Control Module.......14
C117......BK ...Rear of Intake Manifold........6,7
C118......BK ...OnThrottle Body............6,7
C119......BK ...Bottom Left Front of Cylinder
Block..................6,7
C120......BK ...OnThrottle Body............6,7
C121......GY ...Rear of Intake Manifold........6,7
C122......BK ...AtThermostat Housing........6,7
C123......BK ...Injector No. 1..............6,7
C124......BK ...Injector No. 2..............6,7
C125......BK ...Injector No. 3..............6,7
C126......BK ...Injector No. 4..............6,7
C127......BK ...Injector No. 5................7
C128......BK ...Injector No. 6................7
C129......GN ...Center of Dash Panel.........1,4
C130......BK ...Below Brake Master Cylinder.....1,2
C131......BK ...Distributor................6,7
C132......GN ...Lower Right Side of I.P.
C133......BK ...Right of Blower Motor..........4
C134......GY ...Right of Blower Motor..........4
C135......GY ...Right of Blower Motor..........4
C136......BR ...OnWasher Fluid Reservoir......1,4
C137......BK ...Under Side of Hood..........1,4
C138......BK ...Left of Blower Motor...........4
C139......BK ...Bottom of Washer Fluid Reservoir .3, 4
C140......BK ...Bottom of Washer Fluid Reservoir .3, 4
C141......BK ...InFront of Washer Fluid Reservoir .1, 4
C142......BK ...Between PDC and Blower Motor . .1, 4Connector # Color Location Fig.
C143......BK ...Bottom Front of Right Fender
Side Shield..............1,3
C144......BK ...Front of Right Fender Side Shield . .1, 3
C145......BK ...Front of Right Fender Side Shield . .1, 3
C146......BK ...Right Side of Grille Opening.....1,3
C147......BK ...Below Distributor..............7
C148......BK ...Right Side of Engine..........6,7
C149......BK ...Rear of Generator...........5,6
C150......BK ...Right Rear of Engine...........7
C151......BK ...Right Fender Side Shield.......1,4
C152......GY ...Behind Power Steering Pump......6
C153......BK ...Right Side of Transmission.......21
C154......BK ...Left Side of Radiator Closure Panel . .8
C155......BK ...Left Rear of Radiator Closure Panel . .8
C156......BK ...Behind Lens.................8
C157......BK ...Behind Left Headlamp...........8
C158......BK ...Behind Lens.................8
C159......BK ...Center of Grille Opening.........8
C160......BK ...Behind Lens.................8
C161......BK ...Behind Right Headlamp..........8
C162......BK ...Behind Lens.................8
C163......BK ...Center of Grille Opening.........8
C164......BK ...Right Center of Engine Compartment
C201......BK ...Below Left Side of I.P.........9,14
C202......LG ...Behind Left Kick Panel.........14
C203......BK ...Behind Left Kick Panel.........14
C204......GY ...Behind Left Kick Panel.........14
C205......BK ...Bottom Right of I.P............12
C206......BK ...Bottom Right of I.P............12
C207......BK ...Behind Headlamp Switch........10
C208......BK ...Bottom Right of I.P............12
C209......BK ...OnI.P.Right of Steering Column . . .10
C210......BK ...OnI.P.Right of Steering Column . . .10
C211......BK ...Rear of Radio...............11
C212......BR ...Center of I.P.................10
C213......BK ...Center of I.P.................10
C214......GY ...Right Side of I.P..............13
C215......BK ...Right Side of I.P..............13
C216......GY ...Glove Box.................10
C217......BK ...Bottom Right of I.P............11
C218......RD ...Right Side of I.P...........13, 17
C219......BK ...Bottom Right of I.P............11
C220......BK ...Right Side of I.P..............13
C221......BK ...Right Corner of I.P............13
C222......LG ...Right Corner of I.P............13
C223......BK ...Right Front of Steering Column....14
C224......BK ...Right Front of Steering Column....14
C225......NAT...Below Steering Column.........14
J8W-90 CONNECTOR LOCATIONSÐXJ VEHICLES 8W - 90 - 1
Page 865 of 2158

HELPFUL INFORMATION
²If the system loses ground for the Z11 circuits at
the right rear of the engine, the vehicle will not op-
erate. Check the connection at the ganged-ground cir-
cuit eyelet.
²Circuit F12 splices to supply battery voltage to the
vehicle speed control switch, back-up lamp switch,
A/C compressor clutch relay, windshield washer fluid
level sensor and radiator fan relay.
BRAKE SWITCH INPUT
Circuit K29 provides the brake switch input to the
PCM. Circuit K29 connects to cavity 29 of the PCM.
POWER (DEVICE) GROUND
Circuit Z12 connects to cavities 11 and 12 of the
PCM. The Z12 circuit provides ground for PCM inter-
nal drivers that operate high current devices like the
injectors and ignition coil.
Internal to the PCM, the power (device) ground cir-
cuit connects to the PCM sensor return circuit (from
circuit K4).
HELPFUL INFORMATION
²The grounding point for circuit Z12 is the right
rear of the engine.
²If the system loses ground for the Z12 circuits at
the rear of the engine, the vehicle will not operate.
Check the connection at the ganged-ground circuit
eyelet.
DIAGRAM INDEX
Component Page
Automatic Shut Down Relay.................8W-30-6
Camshaft Position Sensor...................8W-30-8
Crankshaft Position Sensor..................8W-30-9
Data Link Connector......................8W-30-11
Distributor Ignition Coil....................8W-30-11
Engine Coolant Temperature Sensor.............8W-30-9
Fuel Injector #1.........................8W-30-7
Fuel Injector #2.........................8W-30-7
Fuel Injector #3.........................8W-30-7
Fuel Injector #4.........................8W-30-7
Fuel Injector #5.........................8W-30-7
Fuel Injector #6.........................8W-30-7
Fuel Pump Relay........................8W-30-12
Fuel Tank Gauge Level Sending Unit...........8W-30-12
Fuse 2 (PDC)...........................8W-30-6
Fuse 6 (PDC)...........................8W-30-6
Fuse 11 (PDC).......................8W-30-6, 11
Fuse 14 (PDC)..........................8W-30-6
Heated Oxygen Sensor....................8W-30-10
Idle Air Control Motor.....................8W-30-10
Ignition Switch.......................8W-30-6, 12
Instrument Cluster....................8W-30-11, 12
Intake Air Temperature Sensor................8W-30-9
MAP Sensor............................8W-30-8
Powertrain Control Module.............8W-30-6 thru 12
Throttle Position Sensor....................8W-30-8
Vehicle Speed Sensor.....................8W-30-11
J8W-30 FUEL/IGNITIONÐXJ-RHD 8W - 30 - 5
Page 890 of 2158

LOW WASHER FLUID WARNING LAMP
Circuit G29 connects the low washer fluid switch to
the warning lamp in the instrument cluster. Circuit
F12 supplies battery voltage to the switch.
When the low washer fluid switch closes, it con-
nects circuits G29 and F12. Battery voltage from cir-
cuit F12 powers the low washer fluid lamp. Circuit
Z1 at the instrument cluster provides ground to illu-
minate the warning lamp.
SEAT BELT INDICATOR WARNING LAMP
The seat belt indicator warning lamp is activated
by the chime/buzzer on circuit G11. Circuit G11 sup-
plies power to instrument cluster for the lamp. Cir-
cuit Z1 provides ground for the lamp at the cluster.
The chime/buzzer module powers circuit G11 after
it receives an input on circuit G10 indicating the seat
belt switch is open.
HIGH-BEAM INDICATOR LAMP
Circuit L3 supplies power for the high beam indi-
cator lamp. The ground path for the lamp is through
circuit Z1. Circuit Z1 provides ground for the indica-
tor lamp at the cluster.
ABS WARNING LAMP
Circuit F87 provides power for the ABS warning
lamp at the instrument cluster. Ground for the ABS
warning lamp is provided by either the ABS control
module or by the ABS power relay when the relay is
not energized. The ABS control module illuminates
the lamp by providing ground on circuit B205.
Circuit B205 splices to connect to circuit B235
through a diode. When the ABS power relay is not
energized, it connects circuit B235 to circuit Z12. The
ground path for the warning lamp is through the di-
ode to circuit B235, through the ABS power relay to
ground on circuit Z12.
The diode between circuits B205 and B235 pre-
vents voltage from flowing to the ABS control module
when the ABS power relay switches to supply power
on circuit B235.
TURN SIGNAL INDICATOR LAMPS
Circuits L61 and L60 power for the turn signal in-
dicator lamps. Circuit L61 powers the left indicator
lamp. Circuit L60 powers the right indicator lamp.
Circuit Z1 provides ground for the lamps.
BRAKE WARNING LAMP
Circuit F87 supplies power to the park brake lamp.
Ground for the park brake lamp is supplied through
the case grounded park brake switch or brake warn-
ing switch on circuit G9. Circuit G9 connects to the
brake warning lamp at the instrument cluster.
FOUR-WHEEL DRIVE (4WD) SWITCH
When the 4WD switch closes, circuit Z1 provides
ground for the 4WD indicator lamp in the instrument
cluster. Circuit F87 connects to the instrument clus-
ter and supplies battery voltage to the 4WD indicator
lamp. Circuit G107 connects the indicator lamp to
the 4WD switch. Circuit G106 connects the lamp to
the instrument cluster and circuit F87.
TACHOMETER
The Powertrain Control Module (PCM) supplies the
signal to the tachometer on circuit G21. Circuit G21
connects to cavity 43 of the PCM.
CLUSTER GROUND
Circuit Z1 from the instrument cluster left connec-
tor provides ground for the illumination lamps and
indicator lamps.
HELPFUL INFORMATION
²If the warning lamps don't operate, check fuse 26
in the fuse block.
²If the indicator lamps don't operate, check fuse 14
in the fuse block.
²If the illumination lamps don't operate, check fuse
25 in the fuse block.
8W - 40 - 2 8W-40 INSTRUMENT CLUSTERÐXJ-RHDJ
Page 891 of 2158

DIAGRAM INDEX
Component Page
4WD Switch.........................8W-40-9, 13
4WD Indicator Lamp....................8W-40-9, 13
ABS Control Module...................8W-40-10, 13
Brake Warning Switch...................8W-40-9, 14
Chime/Buzzer Module...................8W-40-8, 12
Dimming Module........................8W-40-11
Diode...............................8W-40-13
Engine Coolant Temperature Sending Unit.........8W-40-6
Engine Oil Pressure Sending Unit..............8W-40-6
Fuse 5 (PDC)........................8W-40-4, 11
Fuse 6 (PDC)......................8W-40-4, 8, 12
Fuse 11 (PDC).......................8W-40-8, 12
Fuse 9 (Fuse Block)....................8W-40-4, 11
Fuse 25 (Fuse Block)...................8W-40-4, 11Component Page
Fuse 26 (Fuse Block).................8W-40-4, 8, 12
Fog Lamp Switch Lamp...................8W-40-11
Headlamp Switch......................8W-40-4, 11
Headlamp Delay Module.................8W-40-8, 12
Headlamp Dimmer Switch...................8W-40-5
Ignition Switch.................8W-40-4, 6, 8, 12, 14
Instrument Cluster................8W-40-4 thru 7, 14
Low Washer Fluid Lamp Switch............8W-40-8, 12
Overhead Console.....................8W-40-8, 12
Park Brake Switch.....................8W-40-9, 14
Powertrain Control Module..............8W-40-6, 9, 14
Telltale Connector (Instrument Cluster).....8W-40-8 thru 14
J8W-40 INSTRUMENT CLUSTERÐXJ-RHD 8W - 40 - 3
Page 1067 of 2158

CONNECTOR LOCATIONS
GENERAL INFORMATION
This section provides illustrations identifying com-
ponent and connector locations in the vehicle. A con-nector index is provided. Use the wiring diagrams in
each section for connector number identification. Re-
fer to the index for the proper figure number.
CONNECTOR LOCATIONS
Connector # Color Location Fig.
C101......BK ...Front Left of Engine Compartment . .2
C102......BK ...InFront of Washer Fluid Reservoir . .2
C103......BK ...Bottom of Washer Fluid Reservoir . .2
C104......BK ...Bottom of Washer Fluid Reservoir . .2
C105......BK ...TopofWasher Fluid Reservoir.....2
C106......BK ...TopofRadiator Fan Housing......2
C107......BK ...Left Fender Side Shield.........2
C108......BK ...Left Fender Side Shield.........2
C109......BK ...Near Air Cleaner..............2
C110......BK ...Left Corner of Engine Compartment .2
C111......BK ...Rear of Intake Manifold.........4
C112......BK ...OnThrottle Body.............4
C113......BK ...OnThrottle Body.............4
C114......BK ...Rear of Intake Manifold.........4
C115......GN ...Lower Right of I.P.
C116......BK ...Near ABS Control Module
C117......GN ...Center of Dash Panel...........2
C118......BK ...Injector No. 6...............4
C119......BK ...Injector No. 5...............4
C120......BK ...Injector No. 4...............4
C121......BK ...Injector No. 3...............4
C122......BK ...Injector No. 2...............4
C123......BK ...Injector No. 1...............4
C124......BK ...OnEngine, Behind Power
Steering Pump.............4
C125......BK ...OnThermostat Housing.........4
C126......BK ...OnABSControl Module.........7
C127......BK ...Near ABS Control Module........7
C128......BK ...Near Distributor..............4
C129......BK ...Near Center of Dash Panel.......3
C130......GY ...Near Center of Dash Panel.......3
C131......BK ...Near Left Kick Panel
C132......BK ...OnSteering Column...........6
C133......BK ...Near Center of Dash Panel.......3
C134......BK ...Center of Dash Panel...........3
C135......BK ...Below Brake Master Cylinder......3
C136......BK ...Right Corner of Engine Compartment .3
C137......BK ...Right Side of Hood............3
C138......BK ...Near ABS Control Module
C139......BK ...Near ABS Control Module........7
C140......GY ...Near ABS Control Module........7
C141......GN ...Near ABS Control Module........7
C142......BK ...Right Fender Side Shield........3
C143......BK ...Right Fender Side Shield........3
C144......BK ...Right Fender Side Shield........3
C145......BK ...Right Fender Side Shield........3
C146......BK ...Below Battery................3
C147......BK ...Rear of Battery...............5
C148......BK ...AtStarter Motor..............4
C149......BK ...Right Side of Engine Near Distributor .4
C150......BK ...Rear of Generator.............4
C151......BK ...Rear of Generator.............5Connector # Color Location Fig.
C152......BK ...Behind Lens................1
C153......BK ...Left Rear of Radiator Closure Panel .1
C154......BK ...Behind Lens................1
C155......BK ...Behind Lens................1
C156......BK ...Behind Lens................1
C157......BK ...Center of Grille Opening.........1
C158......BK ...Center of Grille Opening.........1
C159......BK ...Behind Lens................1
C160......BK ...Behind Lens................1
C201......GY ...Center Bottom of I.P............8
C202......WT ...Center Bottom of I.P............8
C203......BK ...Behind Right Kick Panel........12
C204......BK ...Right Side of I.P.
C205......BK ...Left Rear of I.P...............8
C206......BK ...Left Rear of I.P...............8
C207......BK ...Near Right Kick Panel..........7
C208......GN ...Near Right Kick Panel..........7
C209......RD ...Behind Right Kick Panel........12
C210......BK ...Behind Fender Side Shield
C211......BK ...Near Right Kick Panel..........7
C212......BK ...Near Right Kick Panel
C213......BK ...Rear of Headlamp Switch.......10
C214......BK ...Rear of I.P., Right of Steering
Column..................9
C215......BK ...Rear of I.P., Right of Steering
Column..................9
C216......BK ...Rear of I.P., Right of Steering
Column.................9
C217......RD ...Rear of I.P., Right of Steering
Column..................9
C218......BK ...Below Stop Lamp Switch........7
C219......BK ...Rear of I.P., Right of Steering
Column.................9
C220......NAT ..Rear of I.P. Cluster...........10
C221......BK ...Rear of I.P. Cluster...........10
C222......NAT ..Rear of I.P., Left of Steering Column .9
C223......BK ...Rear of I.P., Left of Steering Column .9
C224......BK ...Rear of I.P., Left of Steering Column .9
C225......BK ...Rear of I.P., Left of Steering Column .9
C226......BK ...OnSteering Column...........6
C227......BK ...Near ABS Control Module........7
C228......WT ...Center of I.P.
C229......BK ...Center of I.P.
C230......BK ...OnSteering Column...........6
C231......BK ...OnSteering Column...........6
C232......BK ...OnSteering Column...........6
C233......BK ...Center Bottom of I.P............8
C234......BK ...Rear of I.P., Above Ash Receiver . . .8
C235......BK ...Rear of Radio...............9
C236......BR ...Rear of A/C-Heater Controls.....10
C237......BK ...Center Bottom of I.P............8
C238......BK ...Near ABS Control Module........7
J8W-90 CONNECTOR LOCATIONSÐXJ-RHD 8W - 90 - 1
Page 1210 of 2158

WIPERS
INDEX
page page
Diagram Index............................ 2
Rear Wiper System......................... 1WipersÐIntermittent........................ 1
WipersÐStandard.......................... 1
WIPERSÐSTANDARD
A circuit breaker in the fuse block powers the stan-
dard wiper system. The standard wiper system oper-
ates at either LOW or HIGH speeds.
In the ACCESSORY or RUN position, the ignition
switch connects circuit A1 from fuse 4 in the Power
Distribution Center (PDC) with circuit A31. Circuit
A31 supplies voltage to circuit V6 through the circuit
breaker in cavity 11 of the fuse block.
Circuit V6 is double crimped at the circuit breaker
and supplies power to the wiper switch and the park
switch in the wiper motor. Circuit Z1 provides
ground for the wiper motor and switch.
When the operator moves the wiper switch to the
LOW position, battery voltage passes through the
switch to circuit V3. Circuit V3 feeds the wiper motor
low speed brushes. If the operator selects wiper
HIGH speed operation, the wiper switch passes cur-
rent to circuit V4. Circuit V4 feeds the wiper motor
high speed brushes.
As the windshield wiper motor turns, the park
switch, internal to the motor, moves from its DOWN
position to the UP position. When the wiper switch is
turned OFF, the V5 circuit prevents the wipers from
stopping in any position but park.
The windshield washer uses a pump motor located
inside the windshield washer fluid reservoir. When
the washer switch is pressed, power is supplied
through the wiper switch to the pump motor on cir-
cuit V10. Circuit Z1 provide ground for the pump mo-
tor.
WIPERSÐINTERMITTENT
A circuit breaker in the fuse block powers the in-
termittent wiper system. The wiper system operates
at either LOW, HIGH, or DELAY speeds.
In the ACCESSORY or RUN position, the ignition
switch connects circuit A1 from fuse 4 in the Power
Distribution Center (PDC) with circuit A31. Circuit
A31 supplies voltage to circuit V6 through the circuit
breaker in cavity 11 of the fuse block.
Circuit V6 is double crimped at the circuit breaker
and supplies power to the wiper switch and the park
switch in the wiper motor. Circuit Z1 provides
ground for the wiper motor and switch.When the operator moves the wiper switch to the
LOW position, battery voltage passes through the
switch to circuit V3. Circuit V3 feeds the wiper motor
low speed brushes. If the operator selects wiper
HIGH speed operation, the wiper switch passes cur-
rent to circuit V4. Circuit V4 feeds the wiper motor
high speed brushes.
The DELAY portion of the wiper switch contains a
variable resistor. The variable resistor connects to
the intermittent wiper module through the wiper
switch harness. The amount of delay selected by the
operator determines the voltage drop through the re-
sistor and the voltage level received by the intermit-
tent wiper module.
After the intermittent wiper control module deter-
mines the amount of delay selected, it cycles the wip-
ers by periodically energizing circuit V3. Circuit V3
powers the wiper motor low speed brushes.
As the windshield wiper motor turns, the park
switch, internal to the motor, moves from its DOWN
position to the UP position. When the wiper switch is
turned OFF, the V5 circuit prevents the wipers from
stopping in any position but park.
The windshield washer uses a pump motor located
inside the windshield washer fluid reservoir. When
the washer switch is pressed, power is supplied
through the wiper switch to the pump motor on cir-
cuit V10. Circuit Z1 provides ground for the pump
motor.
REAR WIPER SYSTEM
In the RUN position, the ignition switch connects
circuit A1 from fuse 4 in the Power Distribution Cen-
ter (PDC) with circuit A22. Circuit A22 connects to a
fuse block in the bus bar that powers circuit V23
through the fuse in cavity 1.
Circuit V23 supplies power to the park switch in
the rear wiper motor. Also, circuit V22 is crimped to
circuit V23 at the rear wiper motor connector. Circuit
V22 supplies current to the rear wiper switch.
In the WIPE or WASH positions, the rear wiper
switch supplies voltage to the wiper motor on circuit
V13. Circuit Z1 provides ground for the wiper motor.
J8W-53 WIPERSÐYJ VEHICLES 8W - 53 - 1
Page 1211 of 2158

The rear windshield washer uses a pump motor lo-
cated inside the windshield washer fluid reservoir.
When the rear wiper switch is pressed, power is sup-
plied through the wiper switch to the pump motor on
circuit V20. Circuit Z1 provides ground for the pump
motor.DIAGRAM INDEX
Component Page
Circuit Breaker (Fuse Block Cavity 11).........8W-53-4, 5
Fuse 4 (PDC).......................8W-53-3, 4, 5,
Fuse 4 (Fuse Block).....................8W-53-4, 5
Fuse 7 (Fuse Block).....................8W-53-4, 5
Ignition Switch......................8W-53-3, 4, 5
Intermittent Wiper Control Module.............8W-53-5
Intermittent Wiper Switch...................8W-53-5
Rear Windshield Washer Pump Motor...........8W-53-3
Rear Wiper Motor........................8W-53-3
Standard Wiper Switch.....................8W-53-4
Windshield Washer Pump Motor.............8W-53-4, 5
Wiper Motor..........................8W-53-4, 5
8W - 53 - 2 8W-53 WIPERSÐYJ VEHICLESJ
Page 1355 of 2158

(3) Remove the fan and shroud.
(4) Disconnect the radiator overflow tube, radiator
hoses, automatic transmission fluid cooler pipes (if
equipped).
(5) Remove the radiator.
(6) If equipped with air conditioning:
CAUTION: DO NOT loosen or disconnect any air
conditioner system fittings. Move the condenser
and receiver/drier aside as a complete assembly.
(a) Remove the A/C compressor serpentine drive
belt idler pulley.
(b) Disconnect and remove the generator.
(c) Remove the A/C condenser attaching bolts
and move the condenser and receiver/drier assem-
bly up and out of the way.
(7) Remove the serpentine drive belt.
(8) Remove the crankshaft vibration damper.
(9) Remove the timing case cover. Clean the gasket
material from the cover.
(10) Remove the thrust pin and tension spring
from the preload bolt head.
(11) Rotate crankshaft until the crankshaft
sprocket timing mark is closest to and on the center
line with the camshaft sprocket timing mark (Fig.
10).
(12) Remove the camshaft sprocket preload retain-
ing bolt and washer.
(13) Remove the crankshaft oil slinger.
(14) Remove the sprockets and chain as an assem-
bly.
CAUTION: The following procedural step must be
accomplished to prevent the camshaft from damag-
ing the rear camshaft plug during pin installation.
(15) Inspect the damaged camshaft pin.
(16) If the pin is a spring-type pin, remove the bro-
ken pin by inserting a self-tapping screw into the pin
and carefully pulling the pin from the camshaft.(17) If the pin is a dowel-type pin, center-punch it.
Ensure the exact center is located when center-
punching the pin.
CAUTION: Cover the opened oil pan area to prevent
metal chips from entering the pan.
(18) Drill into the pin center witha4mm(5/32
inch) drill bit.
(19) Insert a self-tapping screw into the drilled pin
and carefully pull the pin from the camshaft.
CAMSHAFT BEARINGS
The camshaft rotates within four steel-shelled, bab-
bitt-lined bearings that are pressed into the cylinder
block and then line reamed. The camshaft bearing
bores and bearing diameters are not the same size.
They are stepped down in 0.254 mm (0.010 inch) in-
crements from the front bearing (largest) to the rear
bearing (smallest). This permits easier removal and
installation of the camshaft. The camshaft bearings
are pressure lubricated.
It is not advisable to attempt to replace cam-
shaft bearings unless special removal and in-
stallation tools are available.
Camshaft end play is maintained by the load
placed on the camshaft by the sprocket preload bolt
tension spring and thrust pin.
INSTALLATION
(1) Clean the camshaft pin hole.
(2) Compress the center of the replacement spring
pin with vise grips.
(3) Carefully drive the pin into the camshaft pin
hole until it is seated.
(4) Install the camshaft sprocket, crankshaft
sprocket and timing chain with the timing marks
aligned (Fig. 10).
(5) To verify correct installation of the timing
chain, turn the crankshaft to position the camshaft
sprocket timing mark as shown in Fig. 11. Count the
number of chain pins between the timing marks of
both sprockets. There must be 15 pins.
(6) Install the crankshaft oil slinger.
(7) Tighten the camshaft sprocket preload bolt to
108 Nzm (80 ft. lbs.) torque.
(8) Check the valve timing.
(9) Lubricate the tension spring, the thrust pin
and the pin bore in the preload bolt with Mopar En-
gine Oil Supplement, or equivalent. Install the spring
and thrust pin in the preload bolt head.
(10) Coat both sides of the replacement timing case
cover gasket with gasket sealer. Applya3mm(1/8
inch) bead of Mopar Silicone Rubber Adhesive Seal-
ant, or equivalent to the joint formed at the oil pan
and cylinder block.
(11) Position the timing case cover on the oil pan
gasket and the cylinder block.
Fig. 10 Timing Chain AlignmentÐTypical
9 - 76 4.0L ENGINEJ