door lock JEEP YJ 1995 Service And Repair Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 1995, Model line: YJ, Model: JEEP YJ 1995Pages: 2158, PDF Size: 81.9 MB
Page 51 of 2158
(2) Note any indication of drum/rotor overheating,
wheel dragging or the vehicle pulling to one side
when the brakes are applied.
(3) Evaluate any performance complaints received
from the owner/operator.
(4) Repair the brake system as necessary. Refer to
Group, 5 Brakes for additional information and ser-
vice procedures.
TIRES
RECOMMENDED MAINTENANCE
The general condition of the tires and the inflation
pressures should be inspected at the same time the
engine oil is changed and the oil filter is replaced.
In addition, the tires/wheels should be rotated at
the intervals described in the Maintenance Schedules
section of this group.
INSPECTION
Inspect the tires for excessive wear, damage, etc.
Test the tires for the recommended inflation pres-sure. Refer to the tire inflation pressure decal located
on the inside of the glove box door, and also to Group
22, Tires And Wheels.
ROTATION
Refer to Group 22, Tires And Wheels for the recom-
mended method of tire/wheel rotation for a Jeep ve-
hicle.
BODY COMPONENTS
LUBRICATION REQUIREMENTS
All Jeep operating mechanisms and linkages
should be lubricated when necessary. The door
weatherstrip seals should be lubricated to prolong
their life as well as to improve door sealing.
LUBRICANT SPECIFICATIONS
All applicable exterior and interior vehicle operat-
ing mechanisms should be:
²Inspected
²Cleaned
²Pivot/sliding contact areas on the mechanisms
should then be lubricated.
Multi-purpose NLGI GC-LB MOPAR Multi-Mileage
Lubricant or an equivalent, should be used to lubri-
cate the mechanisms. The door weatherstrip seals
should be lubricated with silicone lubricant spray.
Refer to the Body Lubricant Specifications chart be-
low for additional lubricant applications.
LUBRICATION
All pivoting and sliding contact areas, should be lu-
bricated periodically to ensure quiet, easy operation
and to protect against wear and corrosion. Areas in-
clude:
²Seat tracks.
²Door hinges/latches/strikers.
²Liftgate/tailgate/hood hinges (Fig. 11).
(1) As required, lubricate the body components
with the specified lubricants.
(2) Apply silicone lubricant to a cloth and wipe it
on door seals to avoid over-spray that can soil pas-
senger clothing.
(3) Before applying lubricant, the component
should be wiped clean. After lubrication, any excess
lubricant should be removed.
(4) The door lock cylinders should be lubricated 2
times each year (preferably autumn and spring):
²Spray a small amount of lock cylinder lubricant di-
rectly into the lock cylinder.
²Apply a small amount to the key and insert it into
the lock cylinder.
²Rotate it to the locked position and then back to
the unlocked position several times.
²Remove the key. Wipe the lubricant from it with a
clean cloth to avoid soiling of clothing.
Fig. 9 Park Brake Equalizer (XJ)ÐTypical
Fig. 10 Park Brake Equalizer (YJ)ÐTypical
0 - 32 LUBRICATION AND MAINTENANCEJ
Page 295 of 2158
IGNITION-OFF DRAW
GENERAL INFORMATION
Ignition-Off Draw (IOD) refers to power being
drained from the battery with the ignition switch
turned OFF. A normal vehicle electrical system will
draw from 5 to 20 milliamps (0.005 - 0.020 amps).
This is with the ignition switch in the OFF position,
and all non-ignition controlled circuits in proper
working order. The 20 milliamps are needed to sup-
ply PCM memory, digital clock memory, and electron-
ically-tuned radio memory.
A vehicle that has not been operated for approxi-
mately 20 days, may discharge the battery to an in-
adequate level. When a vehicle will not be used for
20 days or more (stored), remove the IOD fuse in the
Power Distribution Center (PDC). This will reduce
battery discharging.
Excessive battery drain can be caused by:
²electrical items left on
²faulty or improperly adjusted switches
²internally shorted generator
²intermittent shorts in the wiring.
If the IOD is over 20 milliamps, the problem must
be found and corrected before replacing a battery. In
most cases, the battery can be charged and returned
to service.
DIAGNOSIS
Testing for high-amperage IOD must be per-
formed first to prevent damage to most milli-
amp meters.
(1) Verify that all electrical accessories are off.
Turn off all lamps, remove ignition key, and close all
doors. If the vehicle is equipped with illuminated en-
try or electronically-tuned radio, allow the systems to
automatically shut off (time out). This may take up
to 3 minutes.
(2) Determine that the underhood lamp is operat-
ing properly, then disconnect or remove bulb.
(3) Disconnect negative cable from battery.
(4) Connect a typical 12-volt test lamp (low-watt-
age bulb) between the negative cable clamp and the
battery negative terminal. Make sure that the doors
remain closed so that illuminated entry is not acti-
vated.The test lamp may light brightly for up to 3 min-
utes, or may not light at all, depending upon the ve-
hicle's electrical equipment. The term brightly, as
used throughout the following tests, implies the
brightness of the test lamp will be the same as if it
were connected across the battery.
The test lamp must be securely clamped to the neg-
ative cable clamp and battery negative terminal. If
the test lamp becomes disconnected during any part
of the IOD test, the electronic timer function will be
activated and all tests must be repeated.
(5) After 3 minutes the test lamp should turn off
or be dimly lit, depending upon the vehicle's electri-
cal equipment. If the test lamp remains brightly lit,
do not disconnect it. Remove each fuse or circuit
breaker (refer to Group 8W - Wiring Diagrams) until
test lamp is either off or dimly lit. This will isolate
each circuit and identify the source of the high-am-
perage draw.
If the test lamp is still brightly lit after disconnect-
ing each fuse and circuit breaker, disconnect the wir-
ing harness from the generator. If test lamp now
turns off or is dimly lit, see Charging System in this
group to diagnose faulty generator. Do not disconnect
the test lamp.
After high-amperage IOD has been corrected, low-
amperage IOD may be checked. It is now safe to in-
stall a milliamp meter to check for low- amperage
IOD.
(6) With test lamp still connected securely, clamp a
milliamp meter between battery negative terminal
and negative cable clamp.
Do not open any doors or turn on any electri-
cal accessories with the test lamp disconnected
or the milliamp meter may be damaged.
(7) Disconnect test lamp. Observe milliamp meter.
The current draw should not exceed 0.020 amp. If
draw exceeds 20 milliamps, isolate each circuit by re-
moving circuit breakers and fuses. The milliamp
meter reading will drop when the source of the draw
is disconnected. Repair this circuit as necessary,
whether a wiring short, incorrect switch adjustment
or a component failure is found.
8A - 10 BATTERY/STARTING/CHARGING SYSTEMS DIAGNOSTICSJ
Page 317 of 2158
OVERHEAD CONSOLE
CONTENTS
page page
DIAGNOSIS............................. 2
GENERAL INFORMATION.................. 1SERVICE PROCEDURES................... 5
GENERAL INFORMATION
An overhead console featuring an electronic com-
pass and thermometer is an available option for XJ
(Cherokee) models. Following are general descrip-
tions of major components used in the overhead con-
sole. Refer to Group 8W - Wiring Diagrams for
complete circuit descriptions and diagrams.
COMPASS
The compass will display the direction in which the
vehicle is pointed using the eight major compass
headings (Examples: north is N, northeast is NE). It
does not display the headings in actual degrees. The
display is turned on or off using the COMP/TEMP
button to the left of the display.
The self-calibrating compass unit requires no ad-
justing in normal use. The only calibration that may
prove necessary is to drive the vehicle in 3 complete
circles, on level ground, in not less than 48 seconds.
This will reorient the unit to its vehicle.
The unit also will compensate for magnetism the
body of the vehicle may acquire during normal use.
However, avoid placing anything magnetic directly on
the roof of the vehicle. Magnetic mounts for an an-
tenna, a repair order hat or a funeral procession flag
can exceed the compensating ability of the compass
unit if placed on the roof panel. Magnetic bit drivers
used on the fasteners that hold the assembly to the
roof header can also affect compass operation.
If the vehicle roof should become magnetized, the
demagnetizing and calibration procedures may be re-
quired to restore proper operation.
THERMOMETER
The thermometer displays the outside ambient
temperature. The temperature displayed can be
changed from Fahrenheit to Celsius using the US/
METRIC button. The displayed temperature is not
an instant reading of conditions, but an average tem-
perature. It may take the unit several minutes to re-
act to a major temperature change such as driving
out of a heated garage into winter temperatures.
When the ignition switch is turned OFF, the lastdisplayed temperature reading stays in memory.
When the ignition switch is turned ON again, the
thermometer will display the memory temperature
for one minute; then update the display to the cur-
rent average temperature reading within five min-
utes.
READING AND COURTESY LAMPS
All reading and courtesy lamps in the overhead
console are activated by the door jamb switches.
When all doors and the liftgate are closed, the lamps
can be individually activated by depressing the corre-
sponding lens. When a door and/or the liftgate is
open, depressing the lamp lens switches will not turn
the lamps off. Refer to Group 8L - Lamps, for diag-
nosis and service of these lamps.
KEYLESS ENTRY RECEIVER
The overhead console houses the keyless entry re-
ceiver. Refer to Group 8P - Power Locks, for diagno-
sis and service of this component.
REMOTE GARAGE DOOR OPENER STORAGE
A compartment in the overhead console is designed
to hold most remote garage door opener transmitters.
The transmitter is mounted within the compartment
with an adhesive-backed hook and loop fastener
patch. Then one to three pegs are selected and
mounted on a post on the inside of the storage com-
partment door. The pegs may be stacked, if neces-
sary. The peg(s) selected must be long enough to
activate the button of the transmitter each time the
storage compartment door is depressed.
SUNGLASSES STORAGE
A flocked storage compartment for sunglasses is in-
cluded in the overhead console. This compartment
features a push/push-type latch and a viscous damp-
ening system for a fluid opening motion.
JOVERHEAD CONSOLE 8C - 1
Page 401 of 2158
AUDIO SYSTEMS
CONTENTS
page page
DIAGNOSIS............................. 2
GENERAL INFORMATION.................. 1SERVICE PROCEDURES................... 6
GENERAL INFORMATION
Following are general descriptions of major compo-
nents used in XJ (Cherokee)/YJ (Wrangler) audio sys-
tems. Refer to Group 8W - Wiring Diagrams for
complete circuit descriptions and diagrams.
RADIOS
Radio options for the XJ and YJ models include an
AM/FM stereo or an AM/FM stereo/cassette receiver.
Both units are Electronically-Tuned Radios (ETR)
and include a clock function. For more information
on radio features, setting procedures, and control
functions refer to the owner's manual.
IN-LINE FUSE
Each radio receives fused battery feed when the ig-
nition switch is in the ON or ACCESSORY position.
There is an additional in-line fuse in the back of the
radio chassis. The in-line fuse (Fig. 1) will blow to
protect the vehicle electrical system in the event of
internal radio failure.
IGNITION-OFF DRAW FUSE
All vehicles are equipped with an Ignition-Off
Draw (IOD) fuse that is removed when the vehicle is
shipped from the factory. This fuse feeds various ac-
cessories that require current when the ignition
switch is in the OFF position, including the clock and
radio station preset memory functions. The fuse is re-
moved to prevent battery discharge during vehicle
storage.The IOD fuse should be checked if the radio station
preset memory or clock functions are erratic or inop-
erative. The IOD fuse is located in the Power Distri-
bution Center (PDC). Refer to underside of PDC
cover for IOD fuse identification.
RADIO ILLUMINATION RELAY
All radios are connected to a radio illumination re-
lay. The relay controls the source of battery feed for
radio/clock display illumination.
When the park and headlamp switch is in the OFF
position, the radio illumination relay remains de-en-
ergized. The radio/clock display receives full battery
voltage through the normally closed contacts of the
relay. This results in the radio/clock display being il-
luminated at full brightness for easier visibility in
daylight.
When the park and headlamp switch is in the ON
position, the radio illumination relay coil is ener-
gized. With the relay coil energized, the normally
closed contacts of the relay open, and the normally
open contacts of the relay close. This causes the ra-
dio/clock display to receive battery feed through the
instrument panel dimmer switch. The display illumi-
nation brightness can now be adjusted with other
panel lamps for night visibility.
SPEAKERS
Speaker system options include two, four or six (XJ
only) speaker locations. On XJ model two-speaker
systems, one speaker is located in each front door.
Four-speaker systems add one speaker at each end of
a rear-mounted overhead sound bar. The premium
six-speaker option upgrades all the speakers in the
above locations, and adds one tweeter at each end of
the lower instrument panel.
On YJ model two-speaker systems, one speaker is
located at each end of the instrument panel. Four-
speaker systems add one speaker at each end of a
rear-mounted overhead sound bar.
Fig. 1 In-Line Fuse
JAUDIO SYSTEMS 8F - 1
Page 473 of 2158
UNDERHOOD LAMP BULB REPLACEMENTÐXJ
REMOVAL
(1) Disconnect the wire harness connector from the
underhood lamp (Fig. 23).
(2) Rotate the bulb counter-clockwise and remove
it from the lamp base socket.
INSTALLATION
(1) Insert a replacement bulb in the lamp base
socket and rotate it clockwise.
(2) Connect the wire harness connector to the
lamp.
UNDERHOOD LAMP REPLACEMENTÐXJ
REMOVAL
(1) Disconnect the wire harness connector from the
lamp.
(2) Rotate the bulb counter-clockwise and remove
it from the lamp base socket.
(3) Remove the screw that attaches the lamp re-
flector and support bracket to the hood inner panel.
(4) Remove the lamp from the hood inner panel.
Fig. 19 Center High Mounted Stop Lamp (CHMSL)
Assembly
Fig. 20 Removing CHMSL Access Door
Fig. 21 Replacing CHMSL Bulb
Fig. 22 Underhood Lamp
JLAMPSÐXJ VEHICLES 8L - 13
Page 476 of 2158
INTERIOR LAMPS
INDEX
page page
Dome Lamp ReplacementÐXJ............... 17
Dome/Courtesy Lamp Service InformationÐXJ . . . 16
Dome/Courtesy Lamp Trouble DiagnosisÐXJ.... 16Lighted Vanity Mirror Trouble DiagnosisÐXJ..... 16
Lighted Vanity MirrorÐXJ................... 16
Overhead ConsoleÐXJ..................... 17
DOME/COURTESY LAMP SERVICE
INFORMATIONÐXJ
Voltage is applied at all times via the dome lamp
fuse to each of the interior lamp bulbs. The interior
lamp bulbs illuminate when they are connected to
body ground via the switch:
²Headlamp switch.
²Glove box switch.
²Door pillar switch.
²Liftgate switch (if the cargo lamp is ON).
If equipped with Security Alarm Module, refer to
Group 8Q, Vehicle Theft Security System.
DOME/COURTESY LAMP TROUBLE DIAGNOSISÐ
XJ
ALL LAMPS INOPERATIVE
(1) Rotate the headlamp switch rheostat clockwise.
The lamps should light. If not OK, remove, inspect
and test the dome lamp fuse. Replace if bad.
(2) If the fuse is OK, repair the open circuit in the
wire harness to vehicle body ground.
ONE LAMP INOPERATIVE
(1) Measure the resistance across the bulb holder
terminals. The ohmmeter should indicate zero ohms.
If not, replace the bulb.
(2) Measure the voltage between the voltage side
of the bulb holder and vehicle body ground. The volt-
meter should indicate battery voltage. If not, repair
the open circuit in the wire harness to the splice.
LAMPS INOPERATIVE WITH ONE OR MORE
DOORS OPENED
(1) Remove the inoperative switch from the door
pillar and connect the switch wire directly to ground.
The lamp should light.
(2) If not, check for an open circuit in black
(ground) wire. Repair as necessary. If lamps still do
not light, replace the switch.
LIGHTED VANITY MIRRORÐXJ
SERVICE INFORMATION
Both the driver and the front passenger sunvisor
can be equipped with a lighted vanity mirror. A lamplocated at each side of the vanity mirror. The lamps
are switched ON automatically when the mirror
cover is lifted (Fig. 1).
Voltage is applied directly to the vanity lamp bulbs
via the dome lamp fuse.
LIGHTED VANITY MIRROR TROUBLE
DIAGNOSISÐXJ
VANITY LAMPS INOPERATIVE
(1) Remove, inspect and test the dome lamp fuse.
Replace if defective.
(2) Test the dome lamp operation. If OK, go to the
next step. If not OK, repair the open circuit in the
wire harness from the splice.
(3) Measure the voltage between the pink wire on
the switch connector and vehicle body ground. The
voltmeter should indicate battery voltage. If not OK,
repair the open circuit in the wire harness from the
splice.
(4) Connect a jumper wire from the ground side of
the switch to a good vehicle body ground. Measure
the resistance to vehicle body ground. The ohmmeter
should indicate zero ohms. If not, repair the open cir-
cuit in the wire harness to vehicle body ground.
Fig. 1 Lighted Vanity Mirror
8L - 16 LAMPSÐXJ VEHICLESJ
Page 489 of 2158
provides automatic ON/OFF functions each time the
hood is opened and closed.
UNDERHOOD LAMP BULB REPLACEMENTÐYJ
REMOVAL
(1) Disconnect the wire harness connector from the
underhood lamp (Fig. 20).
(2) Rotate the bulb counter-clockwise and remove
it from the lamp base socket.
INSTALLATION
(1) Insert a replacement bulb in the lamp base
socket and rotate it clockwise.
(2) Connect the wire harness connector to the
lamp.
UNDERHOOD LAMP REPLACEMENTÐYJ
REMOVAL
(1) Disconnect the wire harness connector from the
lamp.
(2) Rotate the bulb counter-clockwise and remove
it from the lamp base socket.
(3) Remove the screw that attaches the lamp re-
flector and support bracket to the hood inner panel.
(4) Remove the lamp from the hood inner panel.
INSTALLATION
(1) Position the underhood lamp on the hood inner
panel.
(2) Install the attaching screw through the lamp
and into the hood panel. Tighten the screw securely.
Fig. 17 Removing CHMSL Access Door
Fig. 18 Replacing CHMSL Bulb
Fig. 19 Underhood Lamp
Fig. 20 Underhood Lamp Components
JLAMPSÐYJ VEHICLES 8L - 29
Page 501 of 2158
POWER LOCKS
CONTENTS
page page
DIAGNOSIS............................. 2
GENERAL INFORMATION.................. 1SERVICE PROCEDURES................... 8
GENERAL INFORMATION
Power locks are optional equipment on XJ (Chero-
kee) models. Power windows and the keyless entry
system are included on vehicles equipped with the
power lock option. All doors and the liftgate can be
locked and unlocked electrically by operating the
switch on either front door panel, or by operating the
lock and unlock buttons of the remote keyless entry
transmitter. The power lock and keyless entry sys-
tems operate with battery power supplied indepen-
dent of the ignition switch.
Following are general descriptions of the major
components in the power lock system. Refer to Group
8W - Wiring Diagrams for complete circuit descrip-
tions and diagrams. Refer to the owner's manual for
more information on the features and use of these
systems.
POWER LOCK SWITCH
The power locks are controlled by a two-way switch
mounted on the trim panel of each front door. The
switch controls battery feed to the lock and unlock
relays. The door lock switches can not be repaired. If
faulty, the entire switch must be replaced.
POWER LOCK/UNLOCK RELAYS
The power lock and unlock relays are located in the
relay center. The relay center is located on the lower
instrument panel reinforcement behind the lower in-
strument panel and just right of the steering column.
The relays respond to inputs from the power lock
switches and the keyless entry module by sending
the correct battery and ground feeds to the lock mo-
tors. The lock and unlock relays can not be repaired.
If faulty, they must be replaced.
POWER LOCK MOTOR
The locks are actuated by a reversible motor
mounted within each door. The motor direction iscontrolled by the battery and ground feeds from the
power lock/unlock relays. The motor can not be re-
paired. If faulty, the entire motor must be replaced.
KEYLESS ENTRY TRANSMITTER
The keyless entry transmitter is equipped with two
buttons labeled Lock and Unlock. It is also designed
to serve as a key fob and is equipped with a key ring.
Each transmitter has a different vehicle access code,
which must be programmed into the memory of the
keyless entry module in the vehicle in order to oper-
ate the locks. The operating range of the infrared
transmitter signal is up to 4.75 meters (15 feet) from
the receiver.
The transmitter operates on two CR1616 3-volt (or
equivalent) batteries. Typical battery life is from one
to two years.
KEYLESS ENTRY MODULE
The keyless entry module is mounted in a housing
on the headliner near the windshield between the
sunvisors, or inside and towards the rear of the over-
head console (if equipped). This module contains the
keyless entry receiver and program logic for the key-
less entry system.
The keyless entry module has a memory function
to retain the vehicle access code of at least one, and
up to four transmitters. The module receives input
from the remote keyless entry transmitter. In re-
sponse to that input, it is programmed to control out-
puts to the lock and unlock relays. The module can
not be repaired and, if faulty, must be replaced.
JPOWER LOCKS 8P - 1
Page 502 of 2158
DIAGNOSIS
As a preliminary system diagnosis, note system op-
eration while you actuate both the Lock and Unlock
functions with the power lock switches and the key-
less entry transmitter. Then, proceed as follows:
²If system fails to function with either the switches
or the transmitter, see Power Lock System diagnosis.
²If system functions with both switches, but not the
transmitter, see Keyless Entry Transmitter diagnosis.
²If system functions with transmitter, but not with
one or both switches, see Power Lock System diagno-
sis.
²If one lock fails to operate with the switches or
transmitter, see Power Lock Motor diagnosis.
POWER LOCK SYSTEM
(1) Inspect fuse 13 in fuseblock module. Replace if
necessary. If OK, measure voltage at battery side of
fuse. There should be 12 volts. If not OK, repair open
from Power Distribution Center.
(2) Remove door switch(es) and measure voltage at
terminal 1. Meter should read battery voltage. If OK,
go to next step. If not OK, repair open to fuse 9 in
fuseblock module.
(3) Check door switch continuity as shown in the
applicable charts on the following pages. If OK, go to
next step. If not OK, replace switch.
(4) The power lock/unlock relays are in the relay
center. The relay center is located on the lower in-
strument panel reinforcement just right of the steer-
ing column (Fig. 1). Remove both relays.
(5) Measure resistance between lock and unlock re-
lay terminal 4 (87A) and ground. Meter should read
zero ohms. If OK, go to next step. If not OK, repair
open to ground.
(6) Measure voltage at terminal 2 (87) of both the
lock and unlock relays. Meter should read battery
voltage. If OK, go to next step. If not OK, repair open
to fuse 13 in fuseblock module.(7) Measure resistance between lock and unlock re-
lay terminal 5 (85) and ground. Meter should read
zero ohms. If OK, go to next step. If not OK, repair
open to ground.
(8) Hold driver's side switch in LOCK position.
Measure voltage at lock relay terminal 3 (86). Meter
should read battery voltage. If OK, go to next step. If
not OK, repair open to driver's side switch.
(9) Hold driver's side switch in UNLOCK position.
Measure voltage at unlock relay terminal 3 (86).
Meter should read battery voltage. If OK, go to next
step. If not OK, repair open to driver's side switch.
(10) Hold driver's side switch in LOCK position.
Measure voltage at lock relay terminal 1 (30). Meter
should read battery voltage. If OK, go to next step. If
not OK, replace lock relay.
(11) Hold driver's side switch in UNLOCK position.
Measure voltage at unlock relay terminal 1 (30).
Meter should read battery voltage. If OK, see Power
Lock Motor diagnosis. If not OK, replace unlock re-
lay.Fig. 1 Power Lock/Unlock Relays
8P - 2 POWER LOCKSJ
Page 503 of 2158
DRIVER'S POWER LOCK SWITCHÐ2-DOOR (LHD)
JPOWER LOCKS 8P - 3