brake KIA AMANTI 2009 Workshop Manual

7
Maintenance services / 7-2
Normal maintenance schedule / 7-3
Severe maintenance schedule / 7-6
Owner maintenance / 7-9
Engine compartment / 7-12
Engine oil and oil filter / 7-13
Engine cooling system / 7-14
Brakes / 7-16
Power steering / 7-17
Automatic transaxle / 7-18
Lubricants and fluids / 7-20
Air cleaner / 7-21
Climate control air filter / 7-22
Wiper blades / 7-24
Battery / 7-26
Tires and wheels / 7-29
Bulb replacement / 7-41
Lubricant specifications / 7-46
Exterior care / 7-48
Interior care / 7-51
California perchlorate notice / 7-52
Maintenance

Maintenance27MAINTENANCE SERVICESYou should exercise the utmost care to
prevent damage to your vehicle and
injury to yourself whenever performing
any maintenance or inspection proce-
dures.
Should you have any doubts concerning
the inspection or servicing of your vehi-
cle, we strongly recommend that you
have an Authorized Kia Dealer perform
this work.
An Authorized Kia Dealer has factory-
trained technicians and genuine Kia
parts to service your vehicle properly. For
expert advice and quality service, see an
Authorized Kia Dealer.
Inadequate, incomplete or insufficient
servicing may result in operational prob-
lems with your vehicle that could lead to
vehicle damage, an accident, or person-
al injury.
Owner’s responsibility ✽ ✽NOTICEMaintenance Service and Record
Retention are the owner's responsibility. You should retain documents that show
proper maintenance has been performed
on your vehicle in accordance with the
scheduled maintenance service charts
shown on the following pages. You need
this information to establish your compli-
ance with the servicing and maintenance
requirements of your Kia warranties.
Detailed warranty information is provided
in your Warranty & Consumer
Information manual.
Repairs and adjustments required as a
result of improper maintenance or a lack
of required maintenance are not covered.
We recommend you have your vehicle
maintained and repaired by an
Authorized Kia Dealer. An Authorized Kia
Dealer meets Kia`s high service quality
standards and receives technical support
from Kia in order to provide you with a
high level of service satisfaction.
Scheduled maintenance service If none of the following conditions are
applicable, then use Schedule 1 –
Normal Maintenance.
Repeated short distance driving.
Driving in dusty conditions or sandy areas.
Extensive use of brakes.
Driving in areas where salt or other corrosive materials are being used.
Driving on rough or muddy roads.
Driving in mountainous areas.
Extended periods of idling or low speed operation.
Driving for a prolonged period in cold temperatures and/or extremely humid
climates.
More than 50% driving in heavy city traffic during hot weather above 90°F
(32°C)
If any of the preceding conditions apply,
follow Schedule 2 – Severe Maintenance.After 105 months or 105,000 miles (168,000 km) continue to follow the pre-scribed maintenance intervals.

Maintenance47SCHEDULE 1 - NORMAL MAINTENANCE (CONTINUED)
MAINTENANCEINTERVALS
MAINTENANCE
ITEM
Number of Months or Miles (kilometers), whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84
Miles x 1,000 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90 97.5 105
(km x 1,000)
(12) (24) (36) (48) (60) (72) (84) (96) (108) (120) (132) (144) (156) (168)
Fuel filter R R
Fuel tank, cap, lines and hoses I I I I I I I I I I I I I I
Vaccum and crankcase ventilation hoses I I I I I I I I I I I I I I
Fuel tank air filter I R I R I R I
Battery condition I I I I I I I
Brake lines, hoses and connections I I I I I I I
Brake pedal Inspect frequently depending on the condition
Parking brake I I I I I I I
Disc brakes I I I I I I I I I I I I I I
Brake fluid I I I I I I I
I: Inspect and, if necessary, adjust, correct, clean or replace.
R: Replace or change.

77
Maintenance
SCHEDULE 2 - SEVERE MAINTENANCE (CONTINUED)
MAINTENANCEINTERVALS
MAINTENANCE
ITEM
Number of Months or Miles (kilometers), whichever comes first
Months 3 6 9 12 15 18 21 24 27 30 33 36 39 42
Miles x 1,000 3 6 9 12 15 18 21 24 27 30 33 36 39 42
(km x 1,000)
(5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60) (65) (70)
Fuel filter Replace every 37,500 miles
Fuel tank, cap, lines and hoses I I I I I I I I I I I I I I
Vaccum and crankcase ventilation hoses I I I I I I I I I I I I I I
Fuel tank air filter I R I R
Battery condition I I I I I I I
Brake lines, hoses and connections I I I I I I I I I I I I I I
Brake pedal Inspect frequently depending on the condition
Parking brake I I I I I I I I I I I I I I
Disc brakes I I I I I I I I I I I I I I
Brake fluid I I I I I I I I I I I I I I
I: Inspect and, if necessary, adjust, correct, clean or replace.
R: Replace or change.

79
Maintenance
OWNER MAINTENANCE Owner maintenance schedule The following lists are vehicle checks and
inspections that should be performed by
the owner or qualified service technician
at the frequencies indicated to help
ensure safe, dependable operation of
your vehicle.
Any adverse conditions should be
brought to the attention of your dealer or
qualified service technician or service
advisor as soon as possible.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labor, parts and
lubricants used.
When you stop for fuel: Check the engine oil level.
Check coolant level in coolant reser-voir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle: Note any changes in the sound of the exhaust or any smell of exhaust fumes
in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
Notice if your vehicle constantly turns slightly or “pulls” to one side when trav-
eling on smooth, level road.
When stopping, listen and check for strange sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
If any slipping or changes in the oper- ation of your transaxle occurs, check
the transaxle fluid level.
Check automatic transaxle P (Park) function.
Check parking brake.
Check for fluid leaks under your vehicle (water dripping from the air condition-
ing system after use is normal).
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot coolant
and steam may blow out under
pressure. This could cause serious
injury.

Maintenance10
7At least monthly: Check coolant level in the coolant
recovery reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tires including the spare.
At least twice a year (i.e., every Spring and Fall) : Check radiator, heater and air condi- tioning hoses for leaks or da-mage.
Check windshield washer spray and wiper operation. Clean wiper blades
with clean cloth dampened with wash-
er fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year : Clean body and door drain holes.
Lubricate door hinges and checks, andhood hinges.
Lubricate door and hood locks and latches.
Lubricate door rubber weatherstrips.
Check the air conditioning system before the warm weather season.
Check the power steering fluid level.
Inspect and lubricate automatic transaxle linkage and controls.
Clean battery and terminals.
Check the brake fluid level.

Maintenance12
7ENGINE COMPARTMENT
OGH057001N
1. Windshield washer fluid reservoir
2. Power steering fluid reservoir
3. Engine oil filler cap
4. Auto transaxle oil dipstick
5. Air cleaner
6. Brake fluid reservoir
7. Engine oil dipstick
8. Radiator cap
9. Positive battery terminal
10. Engine coolant reservoir
11. Negative battery terminal

Maintenance16
7BRAKESChecking brake fluid level Check the fluid level in the reservoir peri-
odically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap and
adding brake fluid, clean the area around
the reservoir cap thoroughly to prevent
brake fluid contamination. If the level is low, add fluid to the MAX
level. The level will fall with accumulated
mileage. This is a normal condition asso-
ciated with the wear of the brake pads. If
the fluid level is excessively low, have the
brake system checked by an Authorized
Kia Dealer.
Use only the specified brake fluid. (Refer
to “Recommended Lubricants” later inthis section.)
Never mix different types of fluid.
WARNING
When changing and adding brake
fluid, handle it carefully. Do not let it
come in contact with your eyes. If
brake fluid should come in contact
with your eyes, immediately flush
them with a large quantity of fresh
tap water. Have your eyes examined
by a doctor as soon as possible.
WARNING
In the event the brake system
requires frequent additions of fluid,
the vehicle should be inspected by
an Authorized Kia Dealer.
OGH057013
CAUTION
Do not allow brake fluid to contactthe vehicle's body paint, as paintdamage will result. Brake fluid,which has been exposed to open airfor an extended time should never be used as its quality cannot beguaranteed. It should be thrown out. Don't put in the wrong kind offluid. For example, just a few drops of mineral-based oil, such asengine oil, in your brake system candamage brake system parts.

Maintenance18
7AUTOMATIC TRANSAXLEChecking the automatic transaxle
fluid level The automatic transaxle fluid level
should be checked regularly.
Keep the vehicle on the level ground with
the parking brake applied and check the
fluid level according to the following pro-
cedure.
1. Place the selector lever in N (Neutral)
position and confirm the engine is run-
ning at normal idle speed.
2. After the transaxle is warmed up suffi- ciently (fluid temperature 158~176°F
(70~80°C)), for example by 10 minutes
usual driving, shift the selector lever
through all positions then place the
selector lever in N (Neutral) or P (Park)
position. 3. Confirm that the fluid level is in “HOT”
range on the level gauge. If the fluid
level is lower, add the specified fluid
from the fill hole. If the fluid level is
higher, drain the fluid from the drain
hole.
4. If the fluid level is checked in cold con- dition (fluid temperature 68~86°F
(20~30°C) add the fluid to “COLD” line
and then recheck the fluid level
according to the above step 2.
OGH057008
OVQ056002
COLD
HOT
WARNING -
Transaxle fluid
The transaxle fluid level should be
checked when the engine is at nor-
mal operating temperature. This
means that the engine, radiator,
radiator hose and exhaust system
etc., are very hot. Exercise great
care not to burn yourself during this
procedure.
WARNING
- Parking brake
To avoid sudden movement of the
vehicle, apply parking brake and
depress the brake pedal before
moving the shift lever.
CAUTION
Low fluid level causes transaxle slippage. Overfilling can causefoaming, loss of fluid and transaxle malfunction.
The use of a non-specified fluid could result in transaxle malfunc-tion and failure.

Maintenance32
7Disc brake pads should be inspected
for wear whenever tires are rotated.Rotate radial tires that have an
asymmetric tread pattern only
from front to rear and not from
right to left.
Tire replacement
If the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1/16 inch (1.6 mm) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire.Wheel alignment and tire
balance
The wheels on your vehicle were
aligned and balanced carefully at the
factory to give you the longest tire life
and best overall performance.
In most cases, you will not need to
have your wheels aligned again.
However, if you notice unusual tire
wear or your vehicle pulling one way
or the other, the alignment may need
to be reset.
If you notice your vehicle vibrating
when driving on a smooth road, your
wheels may need to be rebalanced.
✽ ✽
NOTICEImproper wheel weights can dam-
age your vehicle's aluminum wheels.
Use only approved wheel weights.
2GHA5032
Tread wear indicator
WARNING
Do not use the temporary
spare tire for tire rotation
Do not mix bias ply and radial ply tires under any circum-
stances. This may cause
unusual handling characteris-
tics that could result in death,
severe injury, or property
damage.