belt KIA CARENS RHD 2018 Repair Manual
[x] Cancel search | Manufacturer: KIA, Model Year: 2018, Model line: CARENS RHD, Model: KIA CARENS RHD 2018Pages: 723, PDF Size: 40.94 MB
Page 558 of 723

What to do in an emergency
8
7
IF THE ENGINE OVERHEATS
If your temperature gauge indicates
overheating, you will experience a
loss of power, or hear loud pinging or
knocking, the engine is probably too
hot. If this happens, you should:
1.Pull off the road and stop as soon as it is safe to do so.
2.Place the shift lever in P (automat- ic transaxle / dual clutch transmis-
sion) or neutral (manual transaxle)
and set the parking brake. If the air
conditioning is on, turn it off.
3.If engine coolant is running out under the vehicle or steam is com-ing out from the bonnet, stop the
engine. Do not open the bonnet until
the coolant has stopped running or
the steaming has stopped. If there is
no visible loss of engine coolant and
no steam, leave the engine running
and check to be sure the engine
cooling fan is operating. If the fan is
not running, turn the engine off.
4.Check to see if the water pump drive belt is missing. If it is not miss-
ing, check to see that it is tight. If the drive belt seems to be satis-
factory, check for coolant leaking
from the radiator, hoses or under
the vehicle. (If the air conditioning
had been in use, it is normal for
cold water to be draining from it
when you stop).
5.If the water pump drive belt is bro- ken or engine coolant is leakingout, stop the engine immediately
and call a professional workshop.Kia recommends to call an autho-
rised Kia dealer/service partner. 6.If you cannot find the cause of the
overheating, wait until the engine
temperature has returned to nor-
mal. Then, if coolant has been lost,carefully add coolant to the reser-
voir to bring the fluid level in the
reservoir up to the halfway mark.
7.Proceed with caution, keeping alert for further signs of overheat-
ing. If overheating happens again,
call a professional workshop. Kia
recommends to call an authorised
Kia dealer/service partner.
CAUTION
Serious loss of coolant indi-
cates there is a leak in the cool-ing system. In this case, have the system checked by a pro-fessional workshop. Kia recom-mends to visit an authorised Kia dealer/service partner.
When the engine overheats from low engine coolant, sud-denly adding engine coolantmay cause cracks in the engine. To prevent damage,add engine coolant slowly insmall quantities.
WARNING
Whilst the engine is running,
keep hair, hands and clothing
away from moving parts suchas the fan and drive belts to pre-
vent injury.
WARNING
Do not remove the radiator cap
when the engine is hot. This can
allow coolant to blow out of theopening and cause serious
burns.
Page 597 of 723

Maintenance
10
8
Check automatic transaxle / dual
clutch transmission P (Park) func- tion.
Check parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the enginecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flash-
ers.
Check the inflation pressures of all tyres including the spare.
At least twice a year
(i.e., every Spring and Fall) :
Check radiator, heater and air con- ditioning hoses for leaks or dam-
age.
Check windscreen washer spray and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tyres and loose wheel lug nuts.
At least once a year :
Clean body and door drain holes.
Lubricate door hinges and checks,and bonnet hinges.
Lubricate door and bonnet locks and latches.
Lubricate door rubber weather- strips.
Check the air conditioning system.
Inspect and lubricate automatic transaxle / dual clutch transmission
linkage and controls.
Clean battery and terminals.
Check the brake (and clutch) fluid level.
Page 599 of 723

Maintenance
12
8
Normal Maintenance Schedule - For Europe (Except Russia)
The following maintenance services must be performed to ensure good emission control and performance. Keep
receipts for all vehicle emission services to protect your warranty. Where both mileage and time are shown, the fre-
quency of service is deter mined by whichever occurs first.
NO.ITEMREMARK
*1Coolant (Engine)
When adding coolant, use only deionized water or soft water for your vehicle and never
mix hard water in the coolant filled at the factory. An improper coolant mixture can result
in serious malfunction or engine damage.
*2Drive belts (Engine)Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.
*3Transaxle fluidManual transaxle fluid and dual clutch transmission fluid should be changed anytime they
have been submerged in water.
*4Engine oil and engine oil filter
Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
15,000 km or 12 months for GDI engine.
Operating with an insufficient amount of oil can damage the engine, and such damage is not cov-
ered by warranty.
*5Engine oil and engine oil filter (For Diesel Engine)
20,000 km or 12 months.
Operating with an insufficient amount of oi can damage the engine, and such damage is not cov-
ered by warranty.
It is applicable only when using a qualified fuel <"EN590 or equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced according to the severe maintenance schedule.
Page 601 of 723

Maintenance
14
8
Normal Maintenance Schedule - For Europe (Except Russia) (Continue)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months24487296120144168192
Miles×1,00020406080100120140160
Km×1,000306090120150180210240
Engine oil and engine oil filter(Petrol,Diesel) * 4RRRRRRRR
Coolant (Engine) *1At first, Replace 210,000 km (140,000 miles) or 120 months
after that, Replace every 30,000 km (20,000 miles) or 24 months
Drive belts (Engine) * 2
PetrolAt first, Inspect 90,000 km (60,000 miles) or 72 months
after that, Inspect every 30,000 km (20,000 miles) or 24months
DieselAt first, Inspect 90,000 km (60,000 miles) or 48 months
after that, Inspect every 30,000 km (20,000 miles) or 24 months
Valve clearance (Petrol) (Except for Nu 2.0 Engine) * 8--I--I--
Spark plugs (Petrol) *9IridiumReplace every 150,000 km (100,000 miles) or 120 months
Nickel-R-R-R-R
Automatic transaxle fluid (if equipped)No check, No service required
Manual transaxle fluid (if equipped) * 3-I-I-I-I
Dual clutch transmission fluid (if equipped) * 3-I-I-I-I
Drive shafts and bootsIIIIIIII
Fuel additives (Petrol) *6Add every 15,000 km (10,000 miles) or 12 months
Fuel filter cartridge (Diesel) * 7IRIRIRIR
Page 606 of 723

819
Maintenance
Normal Maintenance Schedule - Except Europe (Including Russia)
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter
mined by whichever occurs first.
NO.ITEMREMARK
*1Coolant (Engine)When adding coolant, use only deionized water or soft water for your vehicle and never mix
hard water in the coolant filled at the factory. An improper coolant mixture can result in seri-
ous malfunction or engine damage.
*2Drive belts (Engine)Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.
*3Transaxle fluidManual transaxle fluid and dual clutch transmission fluid should be changed anytime they
have been submerged in water.
*4Engine oil and engine oil filter
Operating withan insufficient amount of oil can damage the engine, and such damage is not covered
by warranty.
Page 608 of 723

821
Maintenance
NO.ITEMREMARK
*7Fuel filter cartridge (Diesel)
This maintenance schedule depends on fuel quality. It is applicable only when using a qual-
ified fuel <"EN590 or equivalent">. If the diesel fuel specifications don't meet the EN590, it
must be replaced more frequently. If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problem etc., replace the fuel filter immedi-
ately regardless of maintenance schedule and consult a professional workshop for more
details. Kia recommends to consult an authorised Kia dealer/service partner.
*8Fuel filter (Petrol)
The fuel filter is considered to be maintenance free but periodic inspection is recom-
mended for this maintenance schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power, hard starting problem etc,replace the fuel filter immediately regardless of maintenance schedule and consult a pro-
fessional workshop for more details. Kia recommends to consult an authorised Kia deal-
er/service partner.
*9Valve clearance
Inspect for excessive valve noise and/or engine vibration and adjust if necessary. In this
case, have the system checked by a professional workshop. Kia recommends to visit an
authorised Kia dealer/service partner. (Except Nu 2.0 Engine)
*10Spark plugFor your convenience, it can be replaced prior to it's interval when you do maintenance of
other items.
*11Drive belts (Diesel)
Engine oil and oil filter (Petrol)Middle East includes Libya, Algeria, Morocco, Tunisia,Sudan, Egypt and Iran.
Page 609 of 723

Maintenance
22
8
Normal Maintenance Schedule - Except Europe (Including Russia) (Continue)
I : Inspect and if necessary, adjust, correct, clean or replace. R : Replace or change.
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001020304050607080
Km×1,000153045607590105120
Engine oil and engine oil filter
(Petrol) * 4
*11For Middle East Replace every 10,000 km (6,500 miles) or 12 months
Engine oil and engine oil filter
(Petrol) * 4For ChinaReplace every 5,000 km (3,000 miles) or 6 months
Engine oil and engine oil filter
(Petrol) *4
*11Except Middle East and ChinaRRRRRRRR
Engine oil and engine oil filter (Diesel) * 4For RussiaRRRRRRRR
Engine oil and engine oil filter (Diesel) *4Except RussiaReplace every 10,000 km (6,500 miles) or 12months
Coolant (Engine) * 1At first, Replace 210,000 km (140,000 miles) or 120 months
after that, Replace every 30,000 km (20,000 miles) or 24 months
Drive belts (Petrol) * 2-I-I-I-I
Drive belts (Diesel) * 2
*11
For Russia,
New ZealandAt first, inspect 90,000 km (60,000 miles) or 48 months
after that, inspect every 30,000 km (20,000 miles) or 24months
Except RussiaAt first, inspect 80,000 km (52,000 miles) or 48 months
after that, inspect every 20,000 km (13,000 miles) or 12 months
Page 615 of 723

Maintenance
28
8
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the car
is being driven in severe conditions,more frequent oil and filter changesare required. Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary. Fuel filter cartridge (for diesel) A clogged filter can limit the speed at
which the vehicle may be driven,damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of for-
eign matter accumulates in the fuel
tank, the filter may require replace-
ment more frequently. After installing
a new filter, run the engine for several
minutes, and check for leaks at the
connections. Have the fuel filter
replaced by a professional workshop.Kia recommends to visit an autho-
rised Kia dealer/service partner.
Fuel filter (for petrol)
Kia petrol vehicle is equipped a life-
time fuel filter that integrated with the
fuel tank. Regular maintenance or
replacement is not needed but
depends on fuel quality. If there are
some important safety matters like
fuel flow restriction, surging, loss of
power, hard starting problem etc, fuelfilter inspection or replace is needed.
Have the fuel filter inspected or
replaced by a professional workshop.Kia recommends to visit an autho-
rised Kia dealer/service partner.Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. Have the fuel lines, fuel hoses
and connections replaced by a pro-
fessional workshop. Kia recommends
to visit an authorised Kia dealer/serv-
ice partner.
WARNING -
Diesel only
Never work on injection system with engine running or within 30seconds after shutting off
engine. High pressure pump,
rail, injectors and high pressurepipes are subject to high pres-
sure even after the engine
stopped. The fuel jet produced
by fuel leaks may cause serious
injury, if it touch the body. People
using pacemakers should not
move more than 30cm closer tothe ECU or wiring harness with-
in the engine room whilst engine
is running, since the high cur-rents in the Common Rail sys-
tem produce considerable mag-netic fields.
CAUTION
When you are inspecting the belt, place the ignition
switch in the LOCK/OFF or ACCposition.
Page 647 of 723

Maintenance
60
8
4. Tyre ply composition and mate-
rial
The number of layers or plies of rub-
ber-coated fabric are in the tyre. Tyre
manufacturers also must indicate the
materials in the tyre, which include
steel, nylon, polyester, and others.
The letter "R" means radial ply con-
struction; the letter "D" means diago-
nal or bias ply construction; and theletter "B" means belted-bias ply con-
struction.
5. Maximum permissible inflationpressure
This number is the greatest amount of air pressure that should be put in
the tyre. Do not exceed the maximum
permissible inflation pressure. Refer
to the Tyre and Loading Information
label for recommended inflation
pressure.
6. Maximum load rating
This number indicates the maximum
load in kilograms and pounds that
can be carried by the tyre. When
replacing the tyres on the vehicle,
always use a tyre that has the same
load rating as the factory installed
tyre.
7. Uniform tyre quality grading
Quality grades can be found where
applicable on the tyre sidewall
between tread shoulder and maxi-
mum chapter width.
For example:
TREADWEAR 200
TRACTION AA
TEMPERATURE A Tread wear
The tread wear grade is a compara-
tive rating based on the wear rate ofthe tyre when tested under controlled
conditions on a specified government
test course. For example, a tyre grad-
ed 150 would wear one-and-a-half
times (1½) as well on the government
course as a tyre graded 100.
The relative performance of tyres depends upon the actual conditions
of their use, however, and may depart
significantly from the norm because
of variations in driving habits, service
practices and differences in road
characteristics and climate.
These grades are molded on the
side-walls of passenger vehicle tyres.
The tyres available as standard or
optional equipment on your vehicles
may vary with respect to grade.
Page 694 of 723

8107
Maintenance
Interior care
Interior general precautions
Prevent chemicals such as perfume,
cosmetic oil, sun cream, hand cleaner,and air freshener from contacting the
interior parts because they may cause
damage or discoloration. If they do
contact the interior parts, wipe them off
immediately. See the instructions that
follow for the proper way to clean vinyl.
Cleaning the upholstery and inte-rior trim
Vinyl
Remove dust and loose dirt from
vinyl with a whisk broom or vacuum
cleaner. Clean vinyl surfaces with a
vinyl cleaner.
Fabric
Remove dust and loose dirt from fab-
ric with a whisk broom or vacuum
cleaner. Clean with a mild soap solu-
tion recommended for upholstery or
carpets. Remove fresh spots imme-
diately with a fabric spot cleaner. If
fresh spots do not receive immediate
attention, the fabric can be stained
and its colour can be affected. Also,
its fire-resistant properties can be
reduced if the material is not proper-ly maintained.
Cleaning the lap/shoulder beltwebbing
Clean the belt webbing with any mild
soap solution recommended for
cleaning upholstery or carpet. Follow
the instructions provided with the
soap. Do not bleach or re-dye the
webbing because this may weaken it.
Cleaning the interior window glass
If the interior glass surfaces of the
vehicle become fogged (that is, cov-
ered with an oily, greasy or waxy
film), they should be cleaned with
glass cleaner. Follow the directions
on the glass cleaner container.
CAUTION
Never allow water or other liq-uids to come in contact withelectrical/electronic components inside the vehicle as this maydamage them.
CAUTION
When cleaning leather products(steering wheel, seats etc.), useneutral detergents or low alco- hol content solutions. If you usehigh alcohol content solutionsor acid/alkaline detergents, the colour of the leather may fade orthe surface may get stripped off.
CAUTION
Using anything but recommend-ed cleaners and procedures mayaffect the fabric’s appearance and fire-resistant properties.
CAUTION
Do not scrape or scratch theinside of the rear window. Thismay result in damage to the rearwindow defroster grid.