engine KIA CARNIVAL 2007 Workshop Manual

2007 > 2.7L V6 GASOLINE >
GENERAL TROUBLESHOOTING INFORMATION
BEFORE TROUBLESHOOTING
1. Check applicable fuses in the appropriate fuse/relay box.
2. Check the battery for damage, state of charge, and clean and tight connections.
a.Do not quick- charge a battery unless the battery ground cable has been disconnected, otherwise you will
damage the generator diodes.
b. Do not attempt to crank the engine with the battery ground cable loosely connected or you will severely
damage the wiring.
3. Check the generator belt tension.
HANDLING CONNECTORS
1.Make sure the connectors are clean and have no loose wire terminals.
2. Make sure multiple cavity connectors are packed with grease (except watertight connectors).
3. All connectors have push - down release type locks (A).
4.Some connectors have a clip on their side used to attach them to a mount bracket on the body or on another
component. This clip has a pull type lock.
5. Some mounted connectors cannot be disconnected unless you first release the lock and remove the connector from
its mount bracket (A).
6.Never try to disconnect connectors by pulling on their wires; pull on the connector halves instead.
7. Always reinstall plastic covers.

Turn Signal And Side Repeater Lamps Function
1.Necessary conditions to switch ON(if they are standard) :
a. By activation of Crash Unlock
b. During the opening / closing of the Tail gate by the PTG Flasher input
c. With the Remote Keyless Entry to lock / unlock the vehicle
d. By alarm activation
e. By panic activation with the Remote Keyless Entry
f. By activation of the Hazard Lamp by the hazard switch and ignition is position OFF, ACC or RUN
g. By using the turn lever switch with the ignition switch in the ON position.
2. Necessary conditions to switch OFF(if they are standard) :
a. Ignition switch in OFF position for deactivation of crash unlock flashing
b. Deactivation of the alarm or at the end of the alarm flashing sequence
c. Deactivation of panic sequence with pushing any button of the Remote Keyless Entry or at the end of the panic
flashing sequence
d. Turn lever switch command in OFF postion or ignition switch in OFF, ACC or START position to stop turn lever
flashing.
e. The hazard switch in OFF position or ignition switch in position START to stop the Hazard flashing.
f. At the end of the Lock, Unlock and PTG flashing sequence.
3. During the start up of the vehicle (ignition key in position START) :
a. The Turn signal lamps activated by the turn lever switch are temporarily turned OFF. If the time duration in Start
position is more than 10seconds and engine running, the Turn signal lamps are managed again as if the ignition
key was in ON position,
b. The flashing sequence of the hazard lamps is immediately stopped if they have been activated by the hazard
button. If the time duration in Start position is more than 10seconds and engine running, the flashing sequence
of the hazard lamps are managed again as if the ignition key was in RUN position,
c. The flashing sequence of the hazard lamps is not stopped if they have been activated by a crash unlock.
4. Functional diagram
Front Fog Lamps Function

Stop Lamps Function
1.Necessary conditions to switch ON the stop lamps:
a. Pushing on the brake pedal.
2. Necessary conditions to switch OFF the stop lamps:
a. Releasing the brake pedal.
3. Functional diagram
Auto Light Function
1.The Auto light function is active when the Head lamp switch is positioned to 'Auto' and the Key is in RUN position.
The auto light sensor is powered on the status ACC, START and RUN of the key position. Based on the Auto light
sensor values corresponding to the exterior brightness level, it controls automatically the lighting of the Park and tail
lamps or / and the Head lamps Low Beam depending on the country.
2. Auto light Sensor detection table
Mode Tail Lamps
Head Lamps Low Beam
Lux (Lux) Voltage(V) Lux (Lux)Voltage(V)
ON < 24 ± 5.2 <1.77 ± 0.08V Same as Tail lamps
OFF > 48 ± 10.5 > 3.47 ± 0.1V Same as Tail lamps
Drl Function
1.The Auto DRL function operates the Head lamps High Beam at 50% of full illumination.
The park and tail are managed by the auto light sensor.
The Auto DRL function is active if:
a. The ignition switch is on RUN position
b. The engine is running.
c. The Park brake switch is OFF.
2. The DRL function is inactive when one of above conditions is released.
When the DRL function is active, the Head lamps High Beam can't be turned ON, except for the Flash To Pass
activation.

b.If the washer signal is active for T1 (between 60ms and 300ms), the rear wiper output is turned on for T2
(2.5~3.8 sec.), T3 (300ms) after the washer has been turned ON.
Rear washer activated for T1 : [60ms;300ms]
T1 : 0.06 ~ 0.3 sec.
T2 : 2.5~3.8sec.
T3 : 0.3 sec.
3. Functional diagram
Defog
This function controls the heating defog grids on windshield, rear glass, and rear view mirrors.
1. Working Conditions
The defog function can be activated only when engine is running and ignition key is in RUN position.
a. When windshield defog switch is pushed, windshield defog is activated for 20 minutes.
b. While windshield defog is on, the windshield defog button is illuminated
c. If the switch is pushed again while defog is already active, defog stops.
d. If the engine stops while defog is on, defog stops and it is NOT automatically turned on when the engine is
started again
e. Rear defog works exactly in the same way as windshield defog using the rear defog switch button as input.
f. When rear defog is active, rear defog switch indicator is ON.
g. Rear defog ctrl output controls rear glass defog as well as rear view mirrors defog.
2. Rear defog pause
a. When IPM receives Tailgate Flasher CAN message, rear defog is inhibited for 30s
b. The 20min rear defog timer is frozen during this pause.
c. If the user turns on rear defog function while this pause is going on, Rear defog ctrl is set to ON only at the end
of the pause.
d. This pause has no impact on rear defog switch illumination.
e. When IPM receives Tailgate open CAN message transition to OPEN value, this 30 s rear defog pause is also
started, it works the same way as described above.

Gearbox Status
The status of the gearbox is sent on the CAN network when the CAN network is available.
Oil Pressure Switch Status
The status of the oil pressure switch is sent on the CAN network when the CAN network is available.
Fuel Filter Status
The FAM receives on digital input the status of the fuel filter (Fuel Filter Input) and sends it (Fuel filter switch) on the
CAN network.
Washer Fluid Sensor Status
The FAM receives on digital input the status of the washer fluid sensor and sends it on the CAN network.
If Washer Fluid Low Input is LOW for more than 10 sec, FAM sends the warning message.
Seat Belt Warning Status
The IPM receives on digital input the status of the seat belt switch and sends the seat belt warning on the CAN
network.
If the Ignition switch status is in RUN or START when the Seat Belt Sw Input is FASTENED, the seat belt warning
indicator is blinking for 6 seconds.
When Seat Belt switch Input is NOT FASTENED, the seat belt warning indicator is blinking for 6 seconds.
If the Seat Belt switch Input is FASTENED during the 6 seconds, the seat belt warning indicator is blinking till the end
of the 6 seconds.
In North America:
the seat belt warning indicator is blinking when Ignition switch is on the status RUN or START and Seat Belt Sw Input
is NOT FASTENED.
Parking Brake Indicator
The indicator manages 3 functions: brake fluid sensor, parking brake warning and vacuum switch.
The vacuum function is available for diesel engine only
The FAM receives on digital input the status of the vacuum switch and the ABS EBD warning and sends them on the
CAN network.
The status of the vacuum switch and the ABS EBD warning are sent on the CAN network when the CAN network is
available.
The FAM receives on digital input the status of the brake fluid sensor and sends it on the CAN network.
The status of the brake fluid sensor is sent on the CAN network when the CAN network is available.
The IPM receives on digital input the status of the parking brake switch and by CAN network the status of the vacuum
switch, the status of the ABS EBD warning, the status of the brake fluid sensor and the speed of the vehicle.

4.Installation is the reverse of removal.
FAM (Front Area Module)
1.Disconnect the negative ( - ) battery terminal.
2. Remove the FAM cover from the engine room.
3. Remove the 2 FAM connectors(A) and battery terminal nut(B).
4.Remove the IPM(B) from the splesh shield(C) after loosening the 3 IPM mounting bolts(A) and the IPM mounting
clip.
5.Disconnect the connector from the splesh shield.
6. Installation is the reverse of removal.
RAM (Rear Area Module)
1.Disconnect the negative ( - ) battery terminal.
2. Remove the left luggage side trim
(Refer to the Body group - interior trim)
3. Remove the RAM(A) after loosening the 7 connectors and the 3 RAM mounting bolts(A).

2007 > 2.7L V6 GASOLINE >
DESCRIPTION
An optimal seat position set by a driver can be memorized in P/seat unit by memory SW and position SW, which
enables restoration of seat position set by the driver despite seat adjustments.
Furthermore, data is transmitted between P/seat and IPM, DDM, ADM, RAM, FAM, CLUSTER through CAN BUS.
Seat position presets cannot be recalled while driving. An emergency stop function is provided; additional functions are
described below.
1. It conducts manual operation of seat by CAN BUS data transmitted by DDM as well as that of adjustable pedal by
CAN BUS data transmitted by IPM received when operating SW manually.
2. Manual SW behavior when communication stops (back- up behavior)
a. Slide front/rear
b. Recline front/rear
c. Position control of slide motor is possible by manual SW even in case of congestion in CPU or removal of a
fuse for P/seat unit B.
3. 2 memory locations are provided for storing seat, outside mirror, and adjustable pedal presets.
4. The driver seat can be set to slide rearward when the ignition key is removed, and forward when the key is
inserted.
5. 2 additional presets for seat, mirror, and adjustable pedal position can be stored with the RKE transmitter.
OPERATION
MANUAL OPERATION
Manual operation of the driver seat and adjustable pedals is possible provided the transaxle is in 'P' range and the
vehicle speed is 0 MPH. Operation of the manual controls overrides any automatic operation commanded via CAN.
MEMORY OPERATION
1. Pressing the 'M' button on the control panel will place the system into memory storage mode and will result in a
single pulse from the output buzzer.
2. If one of the memory location buttons is pressed and held within 5 seconds of pressing the 'M' button, the output
buzzer will pulse twice to indicate successful storage of seat, mirror, and adjustable pedal positions.
3. The ignition switch must be in the RUN or START position, the vehicle speed must be 0 MPH, and the transaxle
must be in 'P' range to store memory presets.
4. Pressing the 'M' button while recalling a stored preset will halt the preset recall operation.
5. Memory will be cleared if battery is removed.
MEMORY REPLAY OPERATION
1.Pressing one of the memory location buttons will result in the driver seat, outside mirrors, and adjustable pedals
being positioned based on the stored preset data.
2. The ignition switch must be in the RUN position, the transaxle must be in 'P' range, the vehicle speed must be 0
MPH, and the manual functions must not be in operation to recall stored presets.
3. Others
a. Play operation not recorded in the position switch will not be conducted and there will be no buzzer output.
b. If other data is received during preset recall operation, the most recent preset recall signal will take
precedence.
c. If engine is started during preset recall operation, halt preset recall operation, and resume it toward target
position 100ms after Ignition switch is returned to "RUN". However, if the START state lasts over 5 sec., it will
not resume even after returning to RUN.
d. If preset recall order is received during engine start, preset recall operation is inhibited.
e. If input from manual switch for seat and adjust pedal occurs during preset recall operation of seat and adjust
pedal, halt all their preset recall operations.
f. If an error occurs during manual operation of seat and adjust pedal, delete Memory.

Relay Box
(Engine Compartment)

3.If system of some relay is not operate accurately, replace with a new one and check the system.
REPLACEMENT
FAM (FRONT AREA MODULE)
1. Disconnect the negative ( - ) battery terminal.
2. Remove the FAM cover of engine room.
3. Remove the FAM connectors (2EA) (A) and battery terminal nut (1EA) (B).
4.Remove FAM mounting bolts (3EA) (A) and remove the FAM (B) from splash shield (C).
5.Disconnect the connector from splash shield.
6. Installation is the reverse of removal.

Tire wear and tire over or under inflation will increase the indication error.
[MPH]Velocity(MPH) 10
204060
Tolerance (MPH) +1.3
0 +1.7
0 +2.3
0 +3.0
0
Velocity (MPH) 80
100 120 -
Tolerance (MPH) +4.0
0 +5.0
0 +6.0
0 -
[KPH] Velocity(KPH) 20
406080100
Tolerance (KPH) +2.6
0 +2.9
0 +3.5
0 +4.1
0 +5
Velocity (KPH) 120
140160180220
Tolerance (KPH) +6
0 +7
0 +8
0 +9
0 +11
0
TACHOMETER
1. Connect the scan tool to the diagnostic link connector or install a tachometer.
2. With the engine started, compare the readings of the tester with that of the tachometer. Replace the tachometer if
the tolerance is exceeded.
a.Reversing the connections of the tachometer will damage the transistor and diodes inside.
b. When removing or installing the tachometer, be careful not to drop it or subject it to severe shock.
Revolution (rpm) 1,000
2,0003,0004,000Engine
Tolerance (rpm) ±100
±125±150±150Gasoline
±100 ±125±150±150Diesel