roof KIA CARNIVAL 2007 Workshop Manual

e.Check waterproof connector terminals from the connector side. Waterproof connectors cannot be accessed from
harness side.
a.Use a fine wire to prevent damage to the terminal.
b. Do not damage the terminal when inserting the tester lead.
2. Checking Point for Connector
a. While the connector is connected:
Hold the connector, check connecting condition and locking efficiency.
b. When the connector is disconnected:
Check missed terminal, crimped terminal or broken core wire by slightly pulling the wire harness.
Visually check for rust, contamination, deformation and bend.
c. Check terminal tightening condition:
Insert a spare male terminal into a female terminal, and then check terminal tightening conditions.
d. Pull lightly on individual wires to ensure that each wire is secured in the terminal.
3.Repair Method of Connector Terminal
a. Clean the contact points using air gun and/or shop rag.

2007 > 2.7L V6 GASOLINE >
TROUBLESHOOTING
Symptom Suspect AreaRemedy (See page)
Water leaks from sunroof Dirt accumulated in drain tube Clear dirt inside of drain
Clogged drain tube Blow air into drain to remove dirt
Broken or dislocated drain tube, defective
Or cracked clip Check tube installation and
Flange contact
Deteriorated roof lid weatherstrip Replace
Excessive roof lid - to- body clearance and
Improperly fitted weatherstrip Adjust
Wind noise around sunroof Loose or deformed deflector, gaps
In body work Retighten adjust or replace
Sunroof lid makes a noise when
moveing Foreign particles lodged in guide rail
Check drive cable and guide
Rails for foreign particles
Loose guide rails and lid Retighten
Motor runs but sunroof does not
move or moves only partially Foreign particles lodged in guide rail
Check drive cable and guide
Rails for foreign particles
Incorrect engagement of motor pinion
With drive cable Check for loose motor installation
And damaged pinion
Decrease in motor`s clutch slipping force Adjust
Increased sunroof sliding resistance
Or interference of sunroof with drive
cables, weatherstrip, etc. due to
maladjustment of sunroof Adjust or replace
Noise in motor (clutch slipping
Noise from motor when sunroof
Is fully opened or closed is not
An unusual noise Incorrect engagement of motor pinion
With drive cable
Check pinion installation and
Retighten motor
Worn out or damaged motor pinion bearing Replace motor assembly
Worn out or deformed drive cable Replace
Door glass fails to operate
Up and down Incorrect window glass installation
Adjust position
Damaged or faulty regulator arm or regulator Correct or replace
Door does not open or close
completely Incorrect door installation
Adjust position
Defective door check assembly Correct or replace
Door hinge requires grease Apply grease
Hood does not open or close
completely Striker and latch not properly aligned
Adjust
Incorrectly installed hood Adjust
Incorrect hood bumper height Adjust
Water leak through windshield
end rear window Defective seal
Fill with sealant
Defective flange Correct

5.Installation is the reverse the removal.
ADJUSTMENT
GLASS ADJUSTMENT
a. Check the glass run channel for damage or deterioration, and replace them necessary.
1. Remove the following parts.
a. Quadrant cover.
b. Door trim.
2. Carefully move the glass until you can see the glass mounting bolts, then loosen them.
3. Check that the glass moves smoothly.
4. Raise the glass fully, and check for gaps.
Check that the glass contacts the glass run channel evenly.
5. Check for water leaks. Run water over the roof and on the sealing area as shown, and note these items:
a. Use a 12mm (1/2in.) diameter hose (A).
b. Adjust the rate of water flow as shown (B).
c. Do not use a nozzle.
d. Hold the hose about 300mm(12in.) away from The door (C).
DOOR POSITION ADJUSTMENT
a.After installing the door, check for a flush fit with the Body, then check for equal gaps between the front,
Rear, and bottom, door edges and the body. Check That the door and body edges are parallel. Before
Adjusting, replace the mounting bolts.
1. Place the vehicle on a firm, level surface when adjusting the doors.
2. Adjust at the hinges (A):
a. Loosen the door mounting bolts (B) slightly, and move the door IN or OUT until it aligns flush with the body.

8.Installation is the reverse of removal.
ADJUSTMENT
GLASS ADJUSTMENT
a. Check the glass run channel for damage or deterioration, and replace them necessary.
1. Remove the following parts.
a. Door trim.
2. Carefully move the glass (A) until you can see the glass mounting bolts then loosen them.
3.Push the glass against the channel then tighten the glass mounting bolts.
4. Check that the glass moves smoothly.
5. Raise the glass fully, and check for gaps. check that the glass contacts the glass run channel evenly.
6. Check for water leaks. Run water over the roof and on the sealing area as shown, and note these items:
a. Use a 12mm (1/2in.) diameter hose (A).
b. Adjust the rate of water flow as shown (B).
c. Do not use a nozzle.
d. Hold the hose about 300mm(12in.) away from The door.

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
ROOF RACK REPLACEMENT
a. When prying with a flat- tipped screwdriver, wrap it with protective tape, and apply protective tape around the
related parts, to prevent damage.
b. Put on gloves to protect your hands.
c. Take care not to scratch the body surface.
1. Remove the roof rack cover (A).
2. Remove the roof rack (B), by removing nut protector covers, and removing the nuts.
3. Installation is the reverse of removal.
FRONT MUD GUARD AND WHEEL GUARD REPLACEMENT

Roof Trim

ASSIST HANDLE REPLACEMENT
1.Remove the assist handle (A).
2.Installation is the reverse the removal.
OVERHEAD CONSOLE REPLACEMENT
1.Loosen the overhead console mounting screws, remove the overhead console assembly (A).
2. Disconnect the connector (B).
3.Installation is the reverse the removal.
ROOF AIR VENT REPLACEMENT
1.Using a screwdriver, remove the roof air vent (A).

2.Installation is the reverse the removal.
ROOM LAMP REPLACEMENT
1.Remove the room lamp.
a. Remove the lens (A).
b. Remove the screw.
c. Pull out the room lamp (B).
d. Disconnect the connector (C).
2.Installation is the reverse of removal.
ROOF TRIM REPLACEMENT
a.When prying with a flat- tipped screwdriver, wrap it with protective tape, and apply protective tape around the
related parts, to prevent damage.
b. Put on gloves to protect your hands.
1. Remove the following item.
a. Sunvior.
b. Assist handle.
c. Side tray.
2. Using a clip remover, detach the clips, and remove the roof trim (A).
3. Installation is the reverse the removal.
a.Replace any damage clips.

TESTING AND REPAIRS
1.Do not use wires or harnesses with broken insulation.
Replace them or repair them by wrapping the break with electrical tape.
2. After installing parts, make sure that no wires are pinched under them.
3. When using electrical test equipment, follow the manufacturer's instructions and those described in this manual.
4. If possible, insert the probe of the tester from the wire side (except waterproof connector).
5.Use a probe with a tapered tip.
FIVE-STEP TROUBLESHOOTING
1.Verify the complaint
Turn on all the components in the problem circuit to verify the customer complaint. Note the symptoms. Do not
begin disassembly or testing until you have narrowed down the problem area.
2. Analyze the schematic
Look up the schematic for the problem circuit.
Determine how the circuit is supposed to work by tracing the current paths from the power feed through the circuit
components to ground. If several circuits fail at the same time, the fuse or ground is a likely cause.
Based on the symptoms and your understanding of the circuit operation, identify one or more possible causes of
the problem.

Sun Roof Relay Coil
This function defines the condition for switching on or off power feed to sun roof relay coil. This function is available in
RUN position and during after run timer ON.
Power Window Timer
This function defines the conditions for allowing use of power windows, quarter glass, and feed to sunroof relay coil.
Sliding Doors Power Windows
1.Working Conditions
This function is available when ignition key is in RUN position and for 30sec after end of RUN. Window operation
will be canceled if the driver or assist door is opened during the 30sec period after the key is turned from RUN to
ACC or OFF position..
2. Functional Diagram
Power Sliding Door & Power Tailgate
1.Description
There are two sliding doors and one tailgate in the vehicle. A switch is fitted at each B- pillar to permit Power
Sliding Door activation.. For the tailgate, there is also one push button switch. These switches are used to send an
signal of 200 ms minimum to the PSD module (or PTG module).
2. Functional Diagram