tailgate KIA CARNIVAL 2007 Service Manual

3.Select "POWER TAIL GATE".
4.Select the sensor output. And then check the optical sensor volt while operating power tailgate in power mode.
5.Change the drive unit, if there is no change during operation.
DRIVE UNIT CLUTCH INSPECTION
1.Check the power tailgate control module input/output value by using the diagnostic tool. If the operation of tailgate
control module is abnormal, replace power tailgate drive unit.
2. To check the clutch operation, select a vehicle type and "POWER SLIDING/TAILGATE" menu.
3.Select power tailgate.

4.Select the sensor output. And then check the clutch feedback sensor output while operating power tailgate in
power mode.
※ Above voltage and numerical value may be different from the real value.
5. Change the drive unit, if there is no change during operation.
REPLACEMENT
1.Disconnect the negative ( - ) battery terminal.
2. Remove the third, fourth seat (Refer to the Body group - seat)
3. Remove the D pillar and luggage side trim (Refer to the Body group - Interior trim).
4. Use a small screw driver to loosen clip (A). But do not remove power tailgate push rod (B).
5.Remove the power tail gate motor mounting bolts (3EA) and connectors (4EA). And then remove the power tail
gate drive unit(A).
TORQUE : 22- 27N.m(2.2- 2.7Kg.m)

PTG drive unit bracket connector (B) does not need to be disconnected in this procedure.
6.Installation is the reverse of removal.
a.Connect the connectors tightly.
b. Check the power tail gate for normal operation correctly.
a.A lost drive unit mounting bolt in the vehicle may make a noise.
b. Don't operate the power tail gate when a push rod is removed.
c. A learn cycle must be performed whenever the power is removed.
d. Check the normal operating whenever a power tailgate component is removed or replaced. If the chime
sound is heard, check the DTC, wiring harness and cable connections.

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
1.Disconnect the negative ( - ) battery terminal.
2. Remove the third, fourth seat (Refer to the Body group - seat)
3. Remove the D pillar and luggage side trim (Refer to the Body group - Interior trim).
4. Use a small screw driver to loosen clip (A). But do not remove power tailgate push rod (B).
5.Remove the power tail gate module mounting bolts (2EA) and connectors (2EA). And then remove the power tail
gate module (A).
TORQUE : 25- 35N.m(2.5- 3.5Kg.m)
6.Installation is the reverse of removal
a.Connect the connectors tightly.
b. Check the power tail gate for normal operation correctly.
a.A lost drive unit mounting bolt in the vehicle may make a noise.
b. Don't operate the power tail gate when a push rod is removed.
c. A learn cycle must be performed whenever the power is removed.
d. Check the normal operating whenever a power tailgate component is removed or replaced. If the chime
sound is heard, check the DTC, wiring harness and cable connections.

2007 > 2.7L V6 GASOLINE >
INSPECTION
1.Check the power tail gate control module input/output value by using the diagnostic tool. If the operation of tailgate
control module is abnormal, replace anti pinch strip control module.
2. When checking the anti pinch strip operation, select a vehicle type and "POWER SLIDING/TAILGATE" menu.
3.Select "POWER TAILGATE".
4.Select the sensor output. And then check the anti pinch strip sensor output while operating power tailgate in power
mode.
※ Above voltage and numerical value may be different from the real value.
5. Change the anti pinch strip sensor, if there is no change from OFF to ON during operation.
REPLACEMENT
1.Disconnect the negative ( - ) battery terminal.
2. Remove the tail gate trim (Refer to the Body group - tail gate).
3. Remove the anti- pinch strip sensor connector (A).

2007 > 2.7L V6 GASOLINE >
INPECTION
1.Check the power tail gate control module input/output value by using the diagnostic tool. If the operation of tailgate
control module is abnormal, replace power latch.
2. To check the power latch operation, select a vehicle type and "POWER SLIDING/TAILGATE" menu.
3.Select "POWER TAILGATE".
4.Select the sensor output. And then check the cinch feedback and unlatch feedback output while operating power
tailgate in power mode.
※ Above voltage and numerical value may be different from the real value.
5. Change the anti pinch strip sensor, if there is no change during operation.
REPLACEMENT
1.Disconnect the negative ( - ) battery terminal.
2. Remove the tail gate trim (Refer to the Body group - tail gate).
3. Remove the tail gate handle rod, actuator rod and key rod.
4. Remove the unlatch actuator assembly (A) after removing the connector and nuts (3EA).

5.Remove the tail gate handle rod (A) and connector (B) from the cinching latch assembly (C).
6.Remove the latch mounting screws (3EA) and cinching latch assembly (A) from the tail gate.
7.Installation is the reverse of removal.
a.Check the power tail gate for normal operation.
b. Check the normal operating whenever a power tailgate component is removed or replaced. If the chime
sound is heard, check the DTC, wiring harness and cable connections.

2007 > 2.7L V6 GASOLINE >
INSPECTION
OVERHEAD CONSOLE DOOR SWITCH INSPECTION
1. Check the overhead console door switch input/output value by using the diagnostic tool. If the operation of
overhead console door switch is abnormal, check the IPM and replace.
2. When checking the overhead console switch operation, select a vehicle type and "IPM".
3.Select a in panel module (IPM) and "02. CURRENT DATA".
4.Check the PSD PTG power control switch and PTG switch output value.
5.Confirm that output is changed by the controlling ON/OFF of each switch on the overhead console.
TAILGATE SWITCH INSPECTION
1.Check the power tailgate control module input/output value by using the diagnostic tool. If the operation of tailgate
module is abnormal, replace power tailgate switch.
2. When checking tailgate switch operation, select a vehicle type and "POWER SLIDING/TAILGATE" menu.

3.Select the "POWER TAILGATE" menu to check.
4.Select the sensor output. And then check the power tailgate local switch output value changed by the controlling
PTG.
5.If there is no input/output change from OFF to ON during PTG operation, change the power tailgate switch.
REPLACEMENT
OVERHEAD CONSOLE SWITCH
1. Disconnect the negative ( - ) battery terminal.
2. Open the sunglass case cover from the overhead console then remove the 2 screws holding the overhead console
(A). And then disconnect the connector (B).

2007 > 2.7L V6 GASOLINE >
INSPECTION
While operating the components, check whether the operations are normal as shown in the timing chart.
1. The defog function can be activated only when engine is running and ignition key is in RUN position.
If the defogger is switched ON, the defogger will stay ON for 20 minutes duration.
While Windshield Defog is on, the windshield defog button is illuminated
If the switch is pushed again while defog is already active, defog stops.
If the engine stops while defog is on, defog stops and it is not automatically turned on when the engine is started
again.
Rear defog works exactly in the same way as windshield defog using the Rear Defog Switch button as input.
2.Rear Defog Pause
When IPM receives tailgate flasher control CAN message transition to tailgate flash value, rear defog is inhibited for
30s.
The 20 min rear defog timer is frozen during this pause.
If the user turns on rear defog function while this pause is going on, rear defog is set to ON only at the end of the
pause.
This pause has no impact on Rear Defog Switch illumination.
When IPM receives tail gate open CAN message transition to OPEN value, this 30 s rear defog pause is also
started, it works the same way as described above.