steering KIA CARNIVAL 2007 Workshop Manual

TRANSMISSION IDENTIFICATION NUMBER
AUTOMATIC
1.Modle
- U : A5HF1
2. Production year
- 5 : 2005, 6 : 2006, 7 : 2007
3. Gear ratio
- K : 3.333
4. Detailed chassification
- FD : 3.8D
5. Spare
6. Transaxle production sequence number
- 000001 ~ 999999
MANUAL
1. Model
- Y : M5HF2
2. Production year
- 5 : 2005, 6 : 2006, 7 : 2007
3. Transaxle production sequence number
- 000001 ~ 999999
LUBRICANTS
RECOMMENDED LUBRICANTS
Parts OIL & GREASE STANDARD
Engine Oil GasolineAPI SJ or SL
SAE 5W - 20
If 5W- 20 engine oil is not available, 5W- 30 or secondary
recommended engine oil for corresponding temperature range can be
used.
Transaxle Auto
DIAMOND ATF SP - III, SK ATF SP - III
Manual API Classification GL - 4 (SAE 75W/85)
Power Steering PSF - 3
Breake Steering DOT 3 or equivalent
Coolant Ethlyene glycol base for aluminium radiator
Transaxle linkage, parking breake cable
mechanism, hood, door latch, seat
adjuster,tailgate latch, door hinges, tailgate
hinge Multipurpose grease NIGL grade #2

Always use Genuine Kia parts and recommedended fluid.
Using any other type of parts and fluid can cause serious damaged if the vehicle.RECOMMENDED LUBRICANTS
LUBRICANTS CAPACITIES Description 2.7
Engine oil Oil pan 4.2 (4.44, 3.70)
Oil filter 0.3 (0.32, 0.26)
Total 4.5 (4.76, 0.26)
Cooling system 8.2~8.3
(8.66~8.77, 7.22~7.3)
Manual transaxle 1.85 (1.95, 1.62)
Automatic transaxle 10.7 (11.3, 9.41)
Power steering 1.0 (1.06, 0.88)
Capacities : [liter (U.S.qus, lmp.qts)]
SELECTION OF ENGINE OIL (Gasoline-2.7)
RECOMMENDED ILSAC classification : GF - 3 OR ABOVE
RECOMMENDED API classification : SL(SJ) OR ABOVE
RECOMMENDED SAE viscosity grades :

8.Disconnect the brake vaccume hose(A).
9.Remove the heater hoses.
10. Remove the drive belt(A).
11.Remove the power steering pump.(Refer to 'ST' group).
12. Remove the exhaust manifold assembly.(Refer to 'Intake and exhause system').
13. Remove the intake manifold assembly.(Refer to 'Intake and exhause system').
14. Remove the timing belt.(Refer to 'Timing system').
15. Remove the ignition coils.
16. Remove the water temp. control assembly.
17. Remove the cylinder head cover(A).

a.Do not start engine for thirty minites after assembling the cylinder head cover.
b. Do not reuse the cylinder head cover gasket.
14. Install the water temp. control assembly.
15. Install the intake manifold assembly.
16. Install the exhaust mainfold assembly.
17. Install the power steering pump.(Refer to 'ST' group).
18. Install the drive belt(A).
19.Install the heater hose.
20. Connect the brake vaccume hose(A).
21.Install the PCV(Pulge Control Valve) hose(A).
22.Connect the engine wiring harness connectors.
(1) Connect the bank 1 CMP sensor connector(A).

12.Remove the heater hoses.
13. Disconnect the brake vaccume hose(A).
14.After draining or gathering power steering fluid, disconnect the power steering hose(A).
15. Remove the radiator grille upper cover(A) for convenience sake.
16.Disconnect the power steering return hose.
17. Remove the radiator support upper member assembly(A) for convenience sake.

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Remove the drive plate(A).
2.Remove the rear plate(A).
3.Remove timing belt.
4. Remove intake manifold.
5. Remove exhaust manifold.
6. Remove generator from engine.(Refer to 'ST' group).
7. Remove power steering pump from engine.(Refer to 'HA' group).
8. Remove cylinder head.
9. Remove A/C compressor from engine.(Refer to 'EE' group).
10. Remove water pump assembly.
INSTALLATION
1.Install the water pump.
2. Install the air conditioning compressor.(Refer to 'HA' group).
3. Install the cylinder head.
4. Install the power steering pump.(Refer to 'ST' group).
5. Install the generator.
6. Install the intake manifold.
7. Install the exhaust manifold.
8. Install the timing belt.
9. Install the rear plate(A).
Tightening torque

9.8 ~ 11.8Nm(1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb - ft)
10.Install the drive plate(A).
Tightening torque
71.6 ~ 75.5Nm(7.3 ~ 7.7kgf.m, 52.8 ~ 55.7lb- ft)
DISASSEMBLY
1.Remove the power steering pump bracket(A) and the knock sensor(B).
2.Remove the air conditioning compressor bracket(A).

Uniformly tighten the bolts in several passes.
Tightening torque
9.8 ~ 11.8Nm (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb - ft)
18. Install the air conditioning compressor bracket(A). (Refer to 'HA' group)
19.Install the power steering pump bracket(A) and the knock sensor(B).
Tightening torque
18.6 ~ 23.5Nm (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb- ft)
a.On Bank 1, the black knock sensor connector should be installed and on Bank 2, the gray one should.

2007 > 2.7L V6 GASOLINE >
POWERTRAIN CONTROL MODULE (PCM)
1.HARNESS CONNECTOR
2. TERMINAL FUNCTION
CONNECTOR [C151- 1]
Pin
No. Description
Connected to
1 2nd CAN [High] Multi- Purpose Check Connector
2 2nd CAN [Low] Multi- Purpose Check Connector
3 -y
4 -y
5 -y
6 -y
7 -y
8 -y
9 -
10 Power Steering Switch signal input Power Steering Switch
11 -y
12 -y
13 Clutch Switch signal input Clutch Switch
14 -y
15 Alternator load signal input Alternator
16 Cruise Switch ground Cruise Switch
17 -y
18 A/C switch "ON" signal input A/C Switch
19 -y
20 -y
21 Brake switch signal input Brake Switch
22 -y
23 Brake lamp signal input Brake Switch
24 -y
25 Cruise Switch signal input Cruise Switch
26 A/C thermal switch signal input A/C Thermal Switch
27 Diagnostic Data Line (K- Line) Data Link Connector (DLC)

61CVVT Oil Control Valve [Bank 2] control output CVVT Oil Control Valve (OCV) [Bank 2]
62 CVVT Oil Control Valve [Bank 1] control output CVVT Oil Control Valve (OCV) [Bank 1]
63 Injector (Cylinder #2) control output Injector (Cylinder #2)
64 Injector (Cylinder #3) control output Injector (Cylinder #3)
65 -y
66 -y
67 Heated Oxygen Sensor [Bank 2 / Sensor 1]
Heater control output HO2S [B2 / S1] [Except for LEADED]
68 Injector (Cylinder #4) control output Injector (Cylinder #4)
69 Injector (Cylinder #5) control output Injector (Cylinder #5)
70 Heated Oxygen Sensor [Bank 1 / Sensor 1]
Heater control output HO2S [B1 / S1] [Except for LEADED]
71 Injector (Cylinder #6) control output Injector (Cylinder #6)
72 Injector (Cylinder #1) control output Injector (Cylinder #1)
73 Heated Oxygen Sensor [Bank 2 / Sensor 2]
Heater control output HO2S [B2 / S2] [Euro -
Ⅲ/Ⅳ]
74 Heated Oxygen Sensor [Bank 1 / Sensor 2]
Heater control output HO2S [B1 / S2] [Euro -
Ⅲ/Ⅳ]
75 -y
76 Battery Power Battery
77 Ignition Coil (Cylinder #3) control output Ignition Coil (Cylinder #3)
78 Ignition Coil (Cylinder #5) control output Ignition Coil (Cylinder #5)
79 Ignition Coil (Cylinder #1) control output Ignition Coil (Cylinder #1)
80 -y
3. TERMINAL INPUT/OUTPUT SIGNAL
CONNECTOR [C151- 1]
Pin
No. Description
ConditionTypeLevelTest Result
1 2nd CAN [High] IdleDC2.0 ~ 3.0V 2.5V
2 2nd CAN [Low] IdleDC2.0 ~ 3.0V 2.5V
3 - yy y y
4 - yy y y
5 - yy y y
6 - yy y y
7 - yy y y
8 - yy y y
9 - yy y y
10 Power Steering Switch signal
input S/W ON
DCMax. 0.5V
- 0.125V
S/W OFF Battery Voltage13.47V
11 - yy y y
12 - yy y y
13 Clutch Switch signal input yy y y
14 - yy y y