fuel pressure KIA CEED 2015 Service Manual

Maintenance
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Owner’s responsibility . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
 Owner maintenance precautions . . . . . . . . . . . . . . . . 7-6
 Engine compartment precautions (Diesel engine). . . 7-7
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-9  Owner maintenance schedule . . . . . . . . . . . . . . . . . . . 7-9
Scheduled maintenance service . . . . . . . . . . . . . . . 7-11  For Europe, Except Russia . . . . . . . . . . . . . . . . . . . . . 7-12
 Except Russia, for Russia . . . . . . . . . . . . . . . . . . . . . . 7-23
Explanation of scheduled maintenance items . . . . 7-35
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38  Checking the engine oil level . . . . . . . . . . . . . . . . . . . . 7-38
 Changing the engine oil and filter . . . . . . . . . . . . . . . 7-39
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40  Checking the coolant level . . . . . . . . . . . . . . . . . . . . . . 7-40
 Changing the coolant . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Brake/clutch fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43  Checking the brake/clutch fluid level. . . . . . . . . . . . . 7-43
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44  Checking the washer fluid level . . . . . . . . . . . . . . . . . 7-44
Parking brake - hand type . . . . . . . . . . . . . . . . . . . 7-44  Checking the parking brake . . . . . . . . . . . . . . . . . . . . 7-44
Fuel filter (for Diesel) . . . . . . . . . . . . . . . . . . . . . . . 7-45  Draining water from fuel filter . . . . . . . . . . . . . . . . . . 7-45  Extracting air from the fuel filter . . . . . . . . . . . . . . . . 7-45
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46  Filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Climate control air filter . . . . . . . . . . . . . . . . . . . . . 7-48  Filter inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
 Filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50  Blade inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
 Blade replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53  For best battery service . . . . . . . . . . . . . . . . . . . . . . . . 7-53
 Battery capacity label . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
 Battery recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
 Reset items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55
Tyres and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56  Tyre care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
 Recommended cold tyre inflation pressures . . . . . . . 7-56
 Checking tyre inflation pressure. . . . . . . . . . . . . . . . . 7-58
 Tyre rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-59
 Wheel alignment and tyre balance . . . . . . . . . . . . . . . 7-60
 Tyre replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60
 Wheel replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62
 Tyre traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62
 Tyre maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62
 Tyre sidewall labeling. . . . . . . . . . . . . . . . . . . . . . . . . . 7-62
 Low aspect ratio tyre . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66
7
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Maintenance
8
7
WARNING - Diesel Engine
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High-pressure pump, rail, injectorsand high-pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touches the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room whilst engine is run-
ning, since the high currents in the
electronic engine control system
produce considerable magneticfields.
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79
Maintenance
OWNER MAINTENANCE
We recommend that the following lists
are vehicle checks and inspections that
should be performed by the owner or an
authorised Kia dealer at the frequencies
indicated to help ensure safe, depend-
able operation of your vehicle.
If you have any question, we recommend
that you consult an authorised Kia deal-
er.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labour, parts and
lubricants used. Owner maintenance schedule
When you stop for fuel:
 Check the engine oil level.
 Check coolant level in coolant reser-
voir.
 Check the windscreen washer fluid level.
 Look for low or under-inflated tyres.
 Check the radiator and condenser. Check if the front of the radiator and
condenser are clean and not blocked
with leaves, dirt or insects etc.
If any of the above parts are extremely
dirty or you are not sure of their condi-
tion, we recommend that you contact
an authorised Kia dealer.
Whilst operating your vehicle:
 Note any changes in the sound of theexhaust or any smell of exhaust fumes
in the vehicle.
 Check for vibrations in the steering wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-aheadposition.
 Notice if your vehicle constantly turns slightly or “pulls” to one side when trav-
elling on smooth, level road.
 When stopping, listen and check for unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
 If any slipping or changes in the oper- ation of your transaxle occurs, check
the transaxle fluid level.
 Check manual transaxle operation, including clutch operation.
 Check automatic transaxle/double clutch transmission P (Park) function.
 Check parking brake.
 Check for fluid leaks under your vehicle (water dripping from the air conditioning
system during or after use is normal).
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot coolant
and steam may blow out under
pressure. This could cause burns
or other serious injury.
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713
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE, EXCEPT RUSSIA (CONT.)
30,000 km (20,000 miles) or 24 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect all electrical system
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect parking brake (Hand type)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear) (30,000 km (20,000 miles) or 12 months)
❑ Inspect intercooler, in/out hose, air intake hose
(Petrol T-GDI) (Every 15,000 km (10,000 miles))
❑ Replace brake/clutch fluid
❑ Replace climate control air filter
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
(Continued)
(Continued)
❑
Replace engine oil and filter (Petrol) * 1
*4
*5
(30,000 km (20,000 miles) or 12 months)
❑ Replace engine oil and filter (Petrol T-GDI) * 1
*5
(Every 15,000 km (10,000 miles) or 12months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑ Add fuel additives (Petrol) * 12
(Every 15,000 km (10,000 miles) or 12months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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Maintenance
14
7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE, EXCEPT RUSSIA (CONT.)
60,000 km (40,000 miles) or 48 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect all electrical system
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Petrol) * 7
❑ Inspect fuel tank air filter (Petrol, if equipped)
❑ Inspect fuel lines, fuel hoses and connections
(Petrol, Diesel)
❑ Inspect manual transaxle fluid (if equipped) * 8
❑ Inspect parking brake (Hand type)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)(60,000 km (40,000 miles) or 24 months)
❑ Inspect vapour hose and fuel filler cap
❑ Inspect double clutch transmission fluid * 8
❑ Inspect intercooler, in/out hose, air intake hose
(Petrol T-GDI) (Every 15,000 km (10,000 miles))
(Continued)
(Continued)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Replace air cleaner filter
❑ Replace brake/clutch fluid
❑ Replace climate control air filter
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑ Replace engine oil and filter (Petrol) * 1
*4
*5
(60,000 km (40,000 miles) or 24 months)
❑ Replace engine oil and filter (Petrol T-GDI) * 1
*5
(Every 15,000 km (10,000 miles) or 12months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑ Replace spark plugs (Petrol - Nickel)
❑ Replace spark plugs (Petrol T-GDI - Iridium)
(Every 75,000 km (59,000 miles) or 60months)
❑ Add fuel additives (Petrol) * 12
(Every 15,000 km (10,000 miles) or 12months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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715
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE, EXCEPT RUSSIA (CONT.)
90,000 km (60,000 miles) or 72 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect all electrical system
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect parking brake (Hand type)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear) (90,000 km (60,000 miles) or 36 months)
❑ Inspect valve clearance (Petrol) * 11
❑ Inspect intercooler, in/out hose, air intake hose
(Petrol T-GDI) (Every 15,000 km (10,000 miles))
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
(Continued)
(Continued)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Petrol) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months)
❑ Replace brake/clutch fluid
❑ Replace climate control air filter
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑ Replace engine oil and filter (Petrol) * 1
*4
*5
(90,000 km (60,000 miles) or 36 months)
❑ Replace engine oil and filter (Petrol T-GDI) * 1
*5
(Every 15,000 km (10,000 miles) or 12months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑ Add fuel additives (Petrol) * 12
(Every 15,000 km (10,000 miles) or 12months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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Maintenance
16
7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE, EXCEPT RUSSIA (CONT.)
120,000 km (80,000 miles) or 96 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect all electrical system
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Petrol) * 7
❑ Inspect fuel tank air filter (Petrol, if equipped)
❑ Inspect fuel lines, fuel hoses and connections
(Petrol, Diesel)
❑ Inspect manual transaxle fluid (if equipped) * 8
❑ Inspect parking brake (Hand type)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)(120,000 km (80,000 miles) or 48 months)
❑ Inspect vapour hose and fuel filler cap
❑ Inspect double clutch transmission fluid * 8
❑ Inspect intercooler, in/out hose, air intake hose
(Petrol T-GDI) (Every 15,000 km (10,000 miles))
(Continued)
(Continued)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Petrol) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months)
❑ Replace air cleaner filter
❑ Replace brake/clutch fluid
❑ Replace climate control air filter
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑ Replace engine oil and filter (Petrol) * 1
*4
*5
(120,000 km (80,000 miles) or 48 months)
❑ Replace engine oil and filter (Petrol T-GDI) * 1
*5
(Every 15,000 km (10,000 miles) or 12months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑ Replace spark plugs (Petrol - Nieckel)
❑ Add fuel additives (Petrol) * 12
(Every 15,000 km (10,000 miles) or 12months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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717
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE, EXCEPT RUSSIA (CONT.)
150,000 km (100,000 miles) or 120 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect all electrical system
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect parking brake (Hand type)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear) (150,000 km (100,000 miles) or 60 months)
❑ Inspect intercooler, in/out hose, air intake hose
(Petrol T-GDI) (Every 15,000 km (10,000 miles))
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
(Continued)
(Continued)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Petrol) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months)
❑ Replace brake/clutch fluid
❑ Replace climate control air filter
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑ Replace engine oil and filter (Petrol) * 1
*4
*5
(150,000 km (100,000 miles) or 60 months)
❑ Replace engine oil and filter (Petrol T-GDI) * 1
*5
(Every 15,000 km (10,000 miles) or 12months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑ Replace spark plugs (Petrol GDI - Iridium)
❑ Replace spark plugs (Petrol T-GDI - Iridium)
(Every 75,000 km (59,000 miles) or 60months)
❑ Add fuel additives (Petrol) * 12
(Every 15,000 km (10,000 miles) or 12months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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Maintenance
18
7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE, EXCEPT RUSSIA (CONT.)
180,000 km (120,000 miles) or 144 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect all electrical system
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Petrol) * 7
❑ Inspect fuel tank air filter (Petrol, if equipped)
❑ Inspect fuel lines, fuel hoses and connections
(Petrol, Diesel)
❑ Inspect manual transaxle fluid (if equipped) * 8
❑ Inspect parking brake (Hand type)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)(180,000 km (120,000 miles) or 72 months)
❑ Inspect valve clearance (Petrol) * 11
❑ Inspect vapour hose and fuel filler cap
❑ Inspect double clutch transmission fluid * 8
❑ Inspect intercooler, in/out hose, air intake hose
(Petrol T-GDI) (Every 15,000 km (10,000 miles))
(Continued)
(Continued)
❑ Inspect cooling system (At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Petrol) * 9
(At first, 90,000 km (60,000 miles) or 72months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Replace air cleaner filter
❑ Replace brake/clutch fluid
❑ Replace climate control air filter
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑ Replace engine oil and filter (Petrol) * 1
*4
*5
(180,000 km (120,000 miles) or 72 months)
❑ Replace engine oil and filter (Petrol T-GDI) * 1
*5
(Every 15,000 km (10,000 miles) or 12months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑ Replace spark plugs (Petrol - Nieckel)
❑ Add fuel additives (Petrol) * 12
(Every 15,000 km (10,000 miles) or 12months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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719
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE, EXCEPT RUSSIA (CONT.)
210,000 km (140,000 miles) or 168 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect all electrical system
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect parking brake (Hand type)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear) (210,000 km (140,000 miles) or 84 months)
❑ Inspect intercooler, in/out hose, air intake hose
(Petrol T-GDI) (Every 15,000 km (10,000 miles))
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
(Continued)
(Continued)
❑ Inspect drive belt (Petrol) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months)
❑ Replace brake/clutch fluid
❑ Replace climate control air filter
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑ Replace engine oil and filter (Petrol) * 1
*4
*5
(210,000 km (140,000 miles) or 84 months)
❑ Replace engine oil and filter (Petrol T-GDI) * 1
*5
(Every 15,000 km (10,000 miles) or 12months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑ Replace spark plugs (Petrol T-GDI - Iridium)
(Every 75,000 km (59,000 miles) or 60months)
❑ Replace coolant * 10
(At first, 210,000 km (120,000 miles) or 120 months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Add fuel additives (Petrol) * 12
(Every 15,000 km (10,000 miles) or 12months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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