engine KIA CERATO 2004 Manual PDF

613
In case of an emergency
1 23456789
Memory fuse
Your vehicle is equipped with a mem-
ory fuse to prevent battery discharge
if your vehicle is parked without
being operated for prolonged peri-
ods. Use the following procedures
before parking the vehicle for pro-
longed period.1. Turn off the engine.
2. Turn off the headlights and tail
lights.
3. Open the driver-side knee bolster cover and pull up the “ROOM 15A”.
✽✽ NOTICE

In case of an emergency
20
6
1 23456789
Tire replacement
1. Park on a level surface and apply
the parking brake firmly.
2. Shift the shift lever into R (Reverse) with manual transaxle
or P (Park) with automatic
transaxle.
3. Activate the hazard warning flash- er.
WARNING - Changing
tires
Never attempt vehicle repairs in the traffic lanes of a public
road or highway.
Always move the vehicle com- pletely off the road and onto
the shoulder before trying to
change a tire. The jack should
be used on level firm ground
whenever possible. If you can-
not find a firm, level place off
the road, call a towing service
company for assistance.
Do not exceed the jack’s max- imum permissible load: 700 kg(1,540 lbs.).
Be sure to use the correct front and rear jacking posi-
tions on the vehicle; never use
the bumpers or any other part
of the vehicle for jack support.
(Continued)(Continued)
The vehicle can easily roll offthe jack causing serious
injury or death. No person
should place any portion of
their body under a vehicle that
is supported only by a jack ;
use vehicle support stands.
Do not start or run the engine while the vehicle is on the
jack.
Do not allow anyone to remain in the vehicle while it is on the
jack.
Make sure any children pres- ent are in a secure place away
from the road and from the
vehicle to be raised with the
jack.
1LDE4012

1 234567891 23456789
10
Maintenance services / 7-3 Normal maintenance schedule / 7-5
Maintenance under severe usage conditions / 7-8
Owner maintenance / 7-10Engine compartment / 7-13
Engine oil and oil filter / 7-16Engine cooling system / 7-19Brakes and clutch / 7-22Parking brake / 7-23Drive belts / 7-24
Power steering / 7-25
Steering wheel / 7-26Manual transaxle / 7-26Automatic transaxle / 7-28Lubricants and fluids / 7-31
Fuel filter / 7-32
Air cleaner / 7-33
Air conditioner air filter / 7-35
Wiper blades / 7-37
Maintenance

73
Maintenance
MAINTENANCE SERVICES
You should exercise the utmost care
to prevent damage to your vehicle
and injury to yourself whenever per-
forming any maintenance or inspec-
tion procedures.
Should you have any doubts con-
cerning the inspection or servicing of
your vehicle, we strongly recom-
mend that you have an Authorized
Kia Dealer perform this work.
An Authorized Kia Dealer has facto-
ry-trained technicians and genuine
Kia parts to service your vehicle
properly. For expert advice and qual-
ity service, see an Authorized Kia
Dealer.
Inadequate, incomplete or insuffi-
cient servicing may result in opera-
tional problems with your vehicle that
could lead to vehicle damage, an
accident, or personal injury. Owner’s responsibility
✽✽
NOTICE
Maintenance Service and Record
Retention are the owner's responsi-
bility.
You should retain documents that
show proper maintenance has been
performed on your vehicle in accor-dance with the scheduled mainte-
nance service charts shown on the
following pages. You need this infor-
mation to establish your compliance
with the servicing and maintenance
requirements of your Kia warranties.
Detailed warranty information is pro-
vided in your Warranty & Maintenancebook. Repairs and adjustments required asa result of improper maintenance or
a lack of required maintenance are
not covered.
We recommend that maintenance be
performed by an Authorized Kia
Dealer using genuine Kia parts.
However, maintenance may be per-
formed by any competent automotive
repair establishment using automo-
tive parts equivalent to those with
which your vehicle or engine was
originally equipped.
We recommend that you have serv-
ice or maintenance performed by an
authorized Kia dealer, where you
may have a competent automotive
repair establishment, using proper
parts, perform that work.
1 23456789

1 23456789
75
Maintenance
NORMAL MAINTENANCE SCHEDULE
I : Inspect and if necessary, adjust, correct, clean or replace. R : Replace or change. *1: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
*2 : Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Drive belts *1 Gasoline I I I I I I I I
Diesel I I R I
Engine oil and engine oil filter *2Gasoline R R R R R R R R
Diesel R R R R R R R R
Engine timing belt Gasoline
I R
Diesel IR
Air cleaner element I R I R I R I R
Spark plugs (Gasoline) For Europe R R R R
Except Europe
Valve clearance 2.0L Gasoline
Vapor hose and fuel filler cap
I I I I
Vacuum and crankcase ventilation hoses I I I I Fuel filter
Gasoline RR
Diesel R R R R
Fuel lines and hoses I I I I I I I I
Replace every 40,000 km (25,000 miles)
Inspect every 90,000 km (60,000 miles) or 48 months

1 23456789
Maintenance
6
7
NORMAL MAINTENANCE SCHEDULE (cont.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change. *3
: When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Cooling system
For Europe *3
Engine coolant
Except Europe
Battery condition I I I I I I I I
All electrical systems I I I I
Brake lines, hoses and connections I I I I I I I I
Brake pedal, clutch pedal I I I I
Parking brake I I I I
Brake/clutch fluid
For EuropeIRI RIRIR
Except Europe I I I I I I I I
Disc brakes and pads I I I I I I I I
Drum brakes and linings I I I I
Inspect “Coolant level adjustment and leak” every day
Inspect “Water pump” when replacing the drive belt or timing belt
At first, replace at 90,000 km (60,000 miles) or 60 months:
after that, replace every 45,000 km (30,000 miles) or 24 months Replace every 45,000 km (30,000 miles) or 24 months

Maintenance
8
7
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
1 23456789
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Engine oil and Gasoline R Every 7,500 km (5,000 miles) or 6 months A, B, C, F, G
engine oil filter Diesel R Every 7,500 km (5,000 miles) or 6 months A, B, C, F, H
Air cleaner element I C, E
Spark plugs Gasoline I B, H
Engine timing belt Gasoline R Every 60,000 km (40,000 miles) or 48 months
D, E, F, G
Diesel R Every 60,000 km (40,000 miles) or 48 months
Manual transaxle fluid For Europe R Every 90,000 km (60,000 miles)
A, C, D, E, F, G, H, I , J
Execpt Europe R Every 100,000 km (62,000 miles)
Automatic transaxle fluid For Europe R Every 45,000 km (30,000 miles)
A, C, E, F, G ,H ,I
Execpt Europe R Every 40,000 km (25,000 miles)
Steering gear rack, linkage and boots I C, D, E, F, G
Front suspension ball joints I C, D, E, F, G
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition Inspect more frequently
depending on the condition

Maintenance
10
7
1 23456789
OWNER MAINTENANCE
Owner maintenance schedule
The following lists are vehicle checks and inspections that should be per-
formed by the owner or an
Authorized Kia Dealer at the fre-quencies indicated to help ensure
safe, dependable operation of your
vehicle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.
When you stop for fuel:
Check the engine oil level.
Check coolant level in coolant reservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound of the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, levelroad.
When stopping, listen and check for strange sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transaxle occurs,
check the transaxle fluid level.
Check automatic transaxle P (Park) function.
Check parking brake.
Check for fluid leaks under your vehicle (water dripping from the air conditioning system after use is
normal).
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot
coolant and steam may blow out
under pressure. This could
cause serious injury.

Maintenance
12
7
1 23456789
Owner maintenance precau- tions
Improper or incomplete service may
result in problems. This section gives
instructions only for the maintenance
items that are easy to perform.
As explained earlier in this section,
several procedures can be done only
by an Authorized Kia Dealer with
special tools.
✽✽
NOTICE
Improper owner maintenance dur- ing the warranty period may affect
warranty coverage. For details, read
the separate Kia Warranty &
Maintenance book provided with
the vehicle. If you're unsure about
any servicing or maintenance proce-
dure, have it done by an Authorized
Kia Dealer.
WARNING - Maintenance
work
Performing maintenance work on a vehicle can be danger-
ous. You can be seriously
injured while performing some
maintenance procedures. If
you lack sufficient knowledge
and experience or the propertools and equipment to do the
work, have it done by an
Authorized Kia Dealer.
Working under the hood with the engine running is danger-
ous. It becomes even more
dangerous when you wear
jewelry or loose clothing.These can become entangled
in moving parts and result in
injury. Therefore, if you must
run the engine while working
under the hood, make certain
that you remove all jewelry
(especially rings, bracelets,
watches, and necklaces) and
all neckties, scarves, and sim-
ilar loose clothing before get-ting near the engine or cool-ing fans.

713
Maintenance
1 23456789
ENGINE COMPARTMENT
1LDE5001
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Air cleaner
5. Fuse box
6. Negative battery terminal
7. Positive battery terminal
8. Auto transaxle oil dipstick
(if equipped)
9. Radiator cap
10. Engine oil dipstick
11. Engine coolant reservoir
12. Windshield washer fluid reser- voir
■■1.6L Gasoline Engine