ignition KIA CERATO 2008 Repair Manual

In case of an emergency
8
6
Fuse replacement
Driver-side knee bolster
1. Turn the ignition switch and allother switches off.
2. Pull the suspected fuse straight out. Use the removal tool provided
on the cover.
3. Check the removed fuse; replace it if it is blown.
Spare fuses are provided in the
fuse panel in engine compart-ment.
4. Push in a new fuse of the same rating, and make sure it fits tightly
in the clips.
If it fits loosely, consult an Authorized
Kia Dealer.
If you do not have a spare, use a fuse of the same rating from a circuityou may not need for operating thevehicle, such as the audio fuse.
If the headlights or other electrical
components do not work and the
fuses are OK, check the fuse block in
the engine compartment. If a fuse is
blown, it must be replaced.
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1LDA40031LDN4022
WARNING - Fuse replace-
ment
Never replace a fuse with any- thing but another fuse of the same rating.
A higher capacity fuse could cause damage through over-
heating and possibly a fire.
Never install a wire instead of the proper fuse - even as a
temporary repair. It may cause
extensive wiring damage and
possibly a fire.
Do not use a screwdriver or any other metal object to
remove fuses because it may
cause a short circuit and dam-
age the system.

69
In case of an emergency
Engine compartment
1. Turn the ignition switch and allother switches off.
2. Remove the fuse box cover by pressing the taps on both ends
and pulling up.
3. Check the removed fuse; replace it if it is blown.
4. Push in a new fuse of the same rating, and make sure it fits tightly
in the clips.
If it fits loosely, consult an Authorized
Kia Dealer.✽✽ NOTICE
After checking the fuse box in the
engine compartment, securely
install the fuse box cover. If not,
electrical failures may occur from
water leaking in.Main fuse
If the ALT (120A-Gasoline Engine,
140A-Diesel Engine) fuse is blown, it
must be removed as follows:
1. Disconnect the negative battery cable.
2. Remove the screws shown in the picture above.
3. Replace the fuse with a new one of the same rating.
4. Reinstall in the reverse order of removal.
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1LDA40051LDE40051LDA4006
Diesel only

611
In case of an emergency
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Description Fuse rating Protected component
ECU1 10A Engine control unit
STOP 15A Stop light
F/WIPER 20A Front wiper
R/FOG 10A Rear fog light
F/FOG 15A Front fog light
LO HDLP 15A Headlight (low)
HI HDLP 15A Headlight (high)
A/CON 10A Air conditioner
F/PUMP 15A Fuel pump
T/OPEN 10A Trunk lid opener
SAFTY P/WINDOW 20A Safety power window module
HORN 10A Horn
INJ 15A Injector
SNSR 10A O2 sensor
ECU2 30A Engine control unit
SPARE 10A spare fuse
SPARE 15A spare fuse
SPARE 20A spare fuse
SPARE 30A spare fuse
ABS2 30A Anti-lock brake system
ABS1 30A Anti-lock brake system
IP B+ 50A In panel B+
BLOWER 30A Blower
IGN2 30A Ignition switch
IGN1 30A Ignition switchDescription Fuse rating Protected component
RAD
30A (Gasoline)Radiator fan
40A (Diesel)
COND 20A Condenser fan
ALT
120A (Gasoline)Alternator
140A (Diesel)
ATM - Automatic transaxle control relay
WIPER - Wiper relay
F/FOG - Front fog light relay
LO HDLP - Headlight relay (low)
HI HDLP - Headlight relay (high)
A/CON - Air conditioner relay
F/PUMP - Fuel pump relay
DRL - Daytime running light relay
COND2 - Condenser fan relay
HORN - Horn relay
MAIN - Main relay
START - Start motor relay
RAD - Radiator fan relay
COND - Condenser fan relay
Engine compartment

In case of an emergency
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6
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Driver-side knee bolster
Description Fuse rating Protected component
START 10A Start motor
SRF/D_LOCK 20A Sunroof, Door lock
RR FOG 10A Rear fog light
HAZARD 10A Hazard warning flasher
A/CON 10A Air conditioner
CLUSTER 10A Cluster
RKE 10A Remote keyless entry
S/HTR 20A Seat warmer
C/LIGHTER 15A Cigar lighter
A/BAG 15A Airbag
R/WIPER 15A Rear wiper
AUDIO 10A Audio
ABS 10A Anti-lock brake system
POWER 15A Power outlet
ROOM 15A Room lamp
IGN 10A Ignition
ECU 10A Engine control unit
TAIL RH 10A Tail light (right)
T/SIG 10A Turn signal light
RR/HTR 30A Rear window defroster
P/WDW LH 25A Power window (left)
HTD/MIRR 10A Outside rearview mirror heater
P/WDW RH 25A Power window (right)
TAIL LH 10A Tail light (left)Description Fuse rating Protected component
RR/HTR - Rear window defroster relay
RESISTOR - Resistor
P/WDW - Power window relay
ACC/PWR - Accessory / Power socket relay
TAIL - Tail light relay
Description Fuse rating Protected component
F/HEATER 30A Fuel filter heater
HEATER 3 40A PTC heater 3
HEATER 2 40A PTC heater 2
GLOW 60A Glow plug
HEATER 1 40A PTC heater 1
RELAY F/HEATER - Fuel filter heater relay
RELAY HEATER 3 - PTC heater relay 3
RELAY HEATER 2 - PTC heater relay 2
RELAY GLOW - Glow plug relay
RELAY HEATER 1 - PTC heater relay 1
Engine compartment (Diesel only)

615
In case of an emergency
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When towing your vehicle in an emergency without wheel dollies :
1. Set the ignition switch in the ACCposition.
2. Place the transaxle shift lever in N (Neutral).
3. Release the parking brake.
✽✽ NOTICE
Failure to place the transaxle shift
lever in N (Neutral) may cause inter-nal damage to the transaxle.
Tie-down hook
(for flatbed towing)
OLD046019
Tie-down hook
CAUTION
Do not use the hooks under the
front of the vehicle for towingpurposes. These hooks aredesigned ONLY for transport tie- down. If the tie-down hooks areused for towing, the tie-downhooks will be damaged and this could lead to serious injury.

In case of an emergency
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6
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When your vehicle is being
towed by another vehicle
other than a tow truck (in case
of an emergency)
Turn the ignition switch to ACC so
the steering wheel isn’t locked.
Place the transaxle shift lever in N (Neutral).
Release the parking bake.
Vehicles equipped with automatic transaxles should not exceed 45 km/h (28 mph) and should not be
towed more than 80 km (50 miles).
Vehicles equipped with manual transaxle should not be towed in
excess of 88 km/h (55 mph) and
should not be towed more than645 km (400 miles). Press the brake pedal with more
force than normal since you will
have reduced brake performance.
More steering effort will be required because the power steer-
ing system will be disabled.
If you are driving down a long hill, the brakes may overheat and brake
performance will be reduced. Stop
often and let the brakes cool off.
✽✽ NOTICE
To prevent internal damage to the
transaxle, never tow your vehicle
from the rear (backwards) with all
four tires in contact with the sur-face.
Tips for towing a stuck vehicle
The following methods are effective
when your vehicle is stuck in mud,sand or similar substances that pre-
vent the vehicle from being driven
out under its own power.
Remove the soil and sand, etc. from the front and the back of the
tires.
Place a stone or wood under the tires.

727
Maintenance
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FUEL FILTER (FOR DIESEL)
Draining water from the fuel filter
The fuel filter for diesel engine plays
an important role of separating water
from fuel and accumulating the waterin its bottom.
If water accumulates in the fuel filter,
the warning light comes on when the
ignition key is in the “ON” position.
Have water drained from fuel filter by
authorized KIA dealer when the
warning light comes on. Fuel filter cartridge replace- ment
Have fuel filter cartridge replaced by
an authorized KIA dealer accordingto the Maintenance Schedule at thebeginning of this section.
✽✽
NOTICE
When replacing the fuel filter cartridge,
use KIA genuine parts.
Extracting air in the fuel filter
If you drove until you have no fuel left
or if you replaced the fuel filter, be
sure to extract air in the fuel system
as it makes you difficult to start the
engine.
1. Remove the air extract nozzle cap on the fuel filter.
2. Pump up and down until the fuel flows out of the plug opening.
✽✽NOTICE

Maintenance
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7
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BATTERY
WARNING - Battery
dangers
Always read the follow-
ing instructions carefully
when handling a battery.
Keep lighted cigarettes and all other flames or
sparks away from the
battery.
Hydrogen, which is a highly combustible gas,
is always present in bat-
tery cells and may
explode if ignited.
Keep batteries out of the reach of children because batteries con-
tain highly corrosive
SULFURIC ACID. Do not
allow battery acid to con-
tact your skin, eyes,
clothing or paint finish.
(Continued)(Continued)If any electrolyte getsinto your eyes, flush your
eyes with clean water for
at least 15 minutes and
get immediate medical
attention. If possible,
continue to apply water
with a sponge or clothuntil medical attention isreceived.
If electrolyte gets on
your skin, thoroughlywash the contacted area.
If you feel a pain or a
burning sensation, getmedical attention imme-
diately.
Wear eye protection when charging or work-
ing near a battery.
Always provide ventila-
tion when working in an
enclosed space.
(Continued)(Continued)
When lifting a plastic-casedbattery, excessive pressure on
the case may cause battery
acid to leak, resulting in per-
sonal injury. Lift with a battery
carrier or with your hands on
opposite corners.
Never attempt to charge the battery when the battery
cables are connected.
The electrical ignition system works with high voltage.
Never touch these compo-nents with the engine running
or the ignition switched on.

Maintenance
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7
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BULB REPLACEMENT
Use only the bulbs of the specified
wattage.
✽✽ NOTICE
If you don’t have necessary tools,
the correct bulbs and the expertise,
consult an Authorized Kia Dealer. In
many cases, it is difficult to replacevehicle light bulbs because other
parts of the vehicle must be removed
before you can get to the bulb. Thisis especially true if you have to
remove the front bumper to get tothe bulb(s). Removing/installing the
front bumper or bumper hardware
can result in damage to the vehicle.
✽
✽ NOTICE
After heavy, driving rain or washing, headlight and taillight lenses could
appear frosty. This condition is
caused by the temperature differencebetween the lamp inside and outside.
This is similar to the condensation on
your windows inside your vehicleduring the rain and doesn’t indicate
a problem with your vehicle. If the
water leaks into the lamp bulb cir-
cuitry, have the vehicle checked by
an Authorized Kia Dealer.
Headlight bulb replacement
(1) Headlight (High/Low)
(2) Position light
(3) Front turn signal light
(4) Front fog light (if equipped)
WARNING - Working on
the lights
Prior to working on the light,
firmly apply the parking brake,
ensure that the ignition switch
is turned to the “LOCK” position
and turn off the lights to avoid
sudden movement of the vehi-
cle and burning your fingers or
receiving an electric shock.
OLD056032

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1
2
3
4
5
6
7
8
9
Index
If you have a flat tire . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Ignition switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Immobilizer system . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Instrument panel overview . . . . . . . . . . . . . . . . . . . . 2-3
Interior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55
Interior features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-90
Interior lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-86
Interior overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Label information . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45
Lubricants and fluids . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Luggage net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-99
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Maintenance under severe usage conditions . . . . . . . 7-9Manual climate control system . . . . . . . . . . . . . . . . 4-55
Manual transaxle . . . . . . . . . . . . . . . . . . . . . . . 4-7, 7-23
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-82
Normal maintenance schedule . . . . . . . . . . . . . . . . . . 7-5
Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Overloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Parking brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Power steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Remote keyless entry . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Road warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Safety belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
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