clutch KIA FORTE 2020 Service Manual

719
Maintenance
Maintenance Under Severe Usage Conditions Turbo Models
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCEOPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and
engine oil filterGamma 1.6L T-GDIRReplace every 5,000 km (3,100 miles)A, B, C, D, E,
F, G, H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugs RMore frequentlyA, B, F, G, H, I, K
Intelligent Variable Transmission (IVT) fluidREvery 96,000 km (60,000 miles)A, C, D, E,
F, G, H, I, J
Manual transmission fluid/
Dual clutch transmission (DCT) fluidREvery 120,000 km (75,000 miles)C, D, E, F, G, H, I, J
Brake discs and pads, calipers and rotorsIMore frequentlyC, D, E, G, H
Parking brake (Hand type)IMore frequentlyC, D, G, H
Steering gear rack, linkage and bootsIMore frequentlyC, D, E, F, G
Suspension ball joints and mounting boltsIMore frequentlyC, D, E, F, G

Maintenance
22
7
Vacuum crankcase ventilation
hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration.
Pay particular attention to the hose
surfaces nearest to high heat
sources, such as the exhaust mani-
fold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filter
A Genuine Kia air cleaner filter is rec-
ommended when the filter is replaced.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Cooling system
Check the cooling system compo-
nents, such as the radiator, coolant
reservoir, hoses and connections for
leakage and damage. Replace any
damaged parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Dual clutch transmission fluid
(if equipped)
Inspect the dual clutch transmission
fluid according to the maintenance
schedule.
Intelligent Variable
Transmission (IVT) fluid
The Intelligent Variable Transmission
(IVT) fluid should not be checked
under normal usage conditions.
But in severe conditions, the fluid
should be changed at an authorized
Kia dealer in accordance to the
scheduled maintenance at the begin-
ning of this chapter.
(Refer to the “Maintenance Under
Severe Usage Conditions” section in
Chapter 7.)
✽ ✽
NOTICE
The Intelligent Variable
Transmission (IVT) fluid color is
amber.
As the vehicle is driven, the
Intelligent Variable Transmission
(IVT) fluid will begin to look darker.
This is normal, and you should not
judge the need to replace the fluid
based upon the changed color.

Maintenance
32
7
BRAKE/CLUTCH FLUID (IF EQUIPPED)
Checking the brake/clutch
fluid level
Check the fluid level in the reservoir
periodically. The fluid level should be
between the MAX (Maximum) and
MIN (Minimum) marks on the side of
the reservoir.
Before removing the reservoir cap
and adding brake/clutch fluid, clean
the area around the reservoir cap
thoroughly to prevent brake/clutch
fluid contamination. If the level is low, add fluid until you
reach the MAX (Maximum) level.
The level will fall with accumulated
mileage. This is a normal condition
associated with the wear of brake lin-
ings. If the fluid level is excessively
low, have the brake system checked
by an authorized Kia dealer.
Use only the specified brake/clutch
fluid. (Refer to the "Recommendedlubricants and capacities" section inChapter 8.)
Never mix different types of fluid.
In the event the brake system
requires frequent additions of fluid,
the vehicle should be inspected by
an authorized Kia dealer.
When changing and adding
brake/clutch fluid, handle it carefully.
Do not let it come in contact with
your eyes. If brake/clutch fluid should
come in contact with your eyes,
immediately flush them with a large
quantity of fresh tap water. Have your
eyes examined by a doctor as soon
as possible.
Brake/clutch fluid which has been
exposed to open air for an extended
time should never be used as its
quality cannot be guaranteed. It
should be disposed of properly.
OBD078007CAUTION - Brake/clutch fluid
Do not allow brake/clutch fluid tocontact the vehicle's body paint,as paint damage will result.
CAUTION - Proper fluid
Only use brake/clutch fluid inbrake system. Small amounts ofimproper fluids (such as engineoil) can cause damage to thebrake system.

89
Specifications & Consumer information
LubricantVolumeClassification
Dual clutch Transmission fluid 1.6L T-GDI
1.9~2.0 l
(1.8~1.9 US qt.) HK DCTF 70W (SK)
SPIRAX S6 GHME 70W DCTF
(H.K.SHELL)
GS DCTF HD 70W (GS CALTEX)
(API GL-4, SAE 70W)
Coolant Nu 2.0L MPIMT
5.6
l(5.9 US qt.)
Mixture of antifreeze and water
(Ethylene-glycol with phosphate based coolant for
cooling device)
IVT
6.6
l(7.0 US qt.)
Gamma 1.6L T-GDI DCT
6.9 l(7.3 US qt.)
Brake fluid
0.7 ~ 0.8 l
(0.7 ~ 0.8 US qt.) FMVSS116 DOT-3 or DOT-4
Fuel53
l(14 US gal.)Unleaded gasoline

I3
Index
Brake/clutch fluid ..........................................................7-32Checking the brake/clutch fluid level ........................7-32
Bulb wattage ....................................................................8-4
Checking fluid levels ....................................................7-25
Child Restraint System (CRS) ......................................3-32 Children Always in the Rear ......................................3-32
Installing a Child Restraint System (CRS) ................3-36
Selecting a Child Restraint System (CRS) ................3-33
Climate control air filter ................................................7-37 Filter inspection ..........................................................7-37
Cruise Control System ..................................................5-86 To cancel cruise control, do one of the following ......5-88
To decrease the cruising speed ..................................5-88
To increase cruise control set speed ..........................5-87
To resume cruising speed at more than approximately 30 km/h (20 mph) ....................................................5-89
To set cruise control speed..........................................5-87
To temporarily accelerate with the cruise control on ..5-88
To turn cruise control off, do one of the following ....5-89
Declaration of Conformity ..........................................4-161 IC ........................................................................\
......4-161 Defroster ......................................................................4-\
114
Rear window defroster ..............................................4-114
Dimensions ......................................................................8-\
2
Door locks......................................................................4-\
19 Child-protector rear door lock ....................................4-22
Engine off door unlock system ..................................4-22
Impact sensing door unlock system ............................4-22
Operating door locks from inside the vehicle ............4-20
Operating door locks from outside the vehicle ..........4-19
Drive mode integrated control system ........................5-111
Driver Attention Warning (DAW)................................5-134 Resetting the system ................................................5-136
System disabled ........................................................5-136
System malfunction ..................................................5-137
System setting and activation ..................................5-134
Dual Clutch Transmission (DCT)..................................5-22 Dual clutch transmission operation ............................5-22
Good driving practices ................................................5-34
LCD display for transmission temperature and warning message ......................................................5-24
Economical operation ..................................................5-139
Emergency starting ..........................................................6-5 Jump starting ................................................................6-5
Push-starting ................................................................6-6
C
D
E