steering KIA FORTE 5 2016 Repair Manual

Maintenance
16
7
144,000 km (90,000 miles) or 72 months
❑ Rotate tire
❑ Inspect battery condition
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive belts *
3
(First, 96,000 km (60,000 miles) or 72 months
after every 24,000 km (15,000 miles) or 24 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers and rotors
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect fuel filter *
1
❑Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *1
❑Inspect rear brake disc/pads, parking brake
❑ Inspect vapor hose and fuel filler cap, fuel tank
❑ Inspect vacuum hose
❑ Replace climate control air filter
(for evaporator and blower unit)
(Continued)
NORMAL MAINTENANCE SCHEDULE
132,000 km (82,500 miles) or 66 months
❑ Rotate tire
❑ Inspect battery condition
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Replace engine oil and filter
(132,000 km (82,500 miles) or 132 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
18
7
(Continued)
❑ Add fuel additive *2
(12,000 km (7,5000 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
❑ Inspect all latch, hinges and locks
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
168,000 km (105,000 miles) or 84 months
❑Rotate tire
❑ Inspect battery condition
❑ Inspect air cleaner filter
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive belts *
3
(First, 96,000 km (60,000 miles) or 72 months
after every 24,000 km (15,000 miles) or 24 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers and rotors
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect vacuum hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Inspect rear brake disc/pads, parking brake
❑ Replace spark plugs (iridium coated)
❑ Replace engine oil and filter
(168,000 km (105,000 miles) or 168 months)
(Continued)
NORMAL MAINTENANCE SCHEDULE

719
Maintenance
NORMAL MAINTENANCE SCHEDULE
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
180,000 km (112,500 miles) or 90 months
❑Rotate tire
❑ Inspect battery condition
❑ Inspect air cleaner filter
❑ Inspect manual transaxle fluild (if equipped)
❑ Inspect vacuum hose
❑ Replace engine oil and filter
(180,000 km (112,500 miles) or 180 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
192,000 km (120,000 miles) or 96 months
❑ Rotate tire
❑ Inspect battery condition
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive belts *
3
(First, 96,000 km (60,000 miles) or 72 months
after every 24,000 km (15,000 miles) or 24 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect rear brake disc/pads, parking brake
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect fuel filter *
1
❑Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *1
❑Inspect front brake disc/pads, calipers and rotors
❑ Inspect vacuum hose
❑ Inspect vapor hose and fuel filler cap, fuel tank
❑ Replace climate control air filter
(for evaporator and blower unit)
(Continued)

721
Maintenance
NORMAL MAINTENANCE SCHEDULE
216,000 km (135,000 miles) or 108 months
❑Rotate tire
❑ Inspect battery condition
❑ Inspect air cleaner filter
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive belts *
3
(First, 96,000 km (60,000 miles) or 72 months
after every 24,000 km (15,000 miles) or 24 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect rear brake disc/pads, parking brake
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect vacuum hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Inspect front brake disc/pads, calipers and rotors
❑ Replace engine oil and filter
(216,000 km (135,000 miles) or 216 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
(Continued)
(Continued)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
❑ Inspect all latch, hinges and locks
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
228,000 km (142,500 miles) or 114 months
❑Rotate tire
❑ Inspect battery condition
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Replace engine oil and filter
(228,000 km (142,500 miles) or 228 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
22
7
No check, No service required
❑ Automatic transaxle fluid (if equipped)
240,000 km (150,000 miles) or 120 months
❑Rotate tire
❑ Inspect battery condition
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive belts *
3
(First, 96,000 km (60,000 miles) or 72 months
after every 24,000 km (15,000 miles) or 24 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers and rotors
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect fuel filter *
1
❑Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *1
❑Inspect rear brake disc/pads, parking brake
❑ Inspect vapor hose and fuel filler cap, fuel tank
❑ Inspect vacuum hose
❑ Inspect manual transaxle fluild (if equipped)
(Continued)
(Continued)
❑Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter
(240,000 km (150,000 miles) or 240 months)
❑ Replace coolant
(First, 192,000 km (120,000 miles) or 120 months
after every 48,000 km (30,000 miles) or 24 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
❑ Inspect all latch, hinges and locks
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
NORMAL MAINTENANCE SCHEDULE

Maintenance
24
7
SEVERE DRIVING CONDITIONS
A - Repeatedly driving short distance of less than 8 km (5 miles)
in normal temperature or less than 16 km (10 miles) in freez-
ing temperature
B - Extensive engine idling or low speed driving for long dis- tances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - Driving in heavy traffic area over 32°C (90°F)
G- Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 170 km/h (106 mph)
K - Frequently driving in stop-and-go conditions
MAINTENANCE ITEMMAINTENANCE OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
FRONT DISC BRAKE/PADS, CALIPERS
AND ROTORSIMORE FREQUENTLYC, D, G, H
REAR DISC BRAKE/PADS, PARKING
BRAKEIMORE FREQUENTLYC, D, G, H
STEERING GEAR BOX, LINKAGE &
BOOTS/LOWER ARM BALL JOINT, UPPER
ARM BALL JOINT
IMORE FREQUENTLYC, D, E, F, G, H, I
DRIVE SHAFTS AND BOOTSIEVERY 120,000 KM (75,000 MILES) OR 6 MONTHSC, D, E, F, G, H, I, J
CLIMATE CONTROL AIR FILTER (FOR
EVAPORATOR AND BLOWER UNIT)RMORE FREQUENTLYC, E

Maintenance
28
7
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

767
Maintenance
Fuse Name Fuse ratingCircuit Protected
HTD STRG 15A Steering Wheel Heater IG 1 20A W/O Smart Key : E/R Fuse & Relay Box (Fuse - TCU, ECU 3, ABS 3)
WIPER FRT 25A Wiper Motor, E/R Fuse & Relay Box (Wiper Relay), Multifunction Switch (Wiper)
MULTIMEDIA 2 7.5A Telematics Unit
MEMORY 7.5ADriver IMS Module, Driver Smart Key Outside Handle, Passenger Smart Key Outside Handle, BCM, Tire
Pressure Monitoring Module, Auto Light & Photo Sensor Instrument Cluster, Data Link Connector,
Multipurpose Check Connector, Digital Clock, A/C Control Module, Electro Chromic Mirror, Driver Power
Outside Mirror Passenger Power Outside Mirror
MODULE 7 10A ICM Relay Box (Turn Signal Lamp Sound Relay, Folding Relay, Unfolding Relay) PDM 3 7.5A [With Smart Key] Smart Key Control Module [W/O Smart Key] Immobilizer Module
MDPS 7.5A MDPS Unit
MODULE 3 7.5A Instrument Cluster
START 7.5A[With Burglar Alarm & W/O Smart Key & W/O IMMO.] ICM Relay Box (Burglar Alarm Relay)
[W/O Burglar Alarm or With Smart Key or With IMMO.] Transaxle Range Switch (A/T), E/R Fuse & Relay
Box (Start 1 Relay), Smart Key Control Module, ECM
MULTIMEDIA 1 15A Audio, A/V & Navigation Head Unit, DC-DC Converter
BRAKE SWITCH 10A Stop Lamp Switch, Smart Key Control Module PDM 1 20A Smart Key Control Module
POWER OUTLET 2 20A Power Outlet A/BAG IND 7.5A Instrument Cluster (Air Bag IND.)
MODULE 4 10A Crash Pad Switch, Tire Pressure Monitoring Module, Stop Lamp Switch, Digital Clock, BCM, ISG Off
Switch, Rear Parking Assist Sensor LH (Out/In) Rear Parking Assist Sensor RH (Out/In), Front Parking
Assist Sensor LH/RH
A/BAG 15A SRS Control Module, Passenger Weight Classification Sensor

Maintenance
76
7
Keep paint and trim in good condi-
tion
Scratches or chips in the finish
should be covered with "touch-up"
paint as soon as possible to reduce
the possibility of corrosion. If bare
metal is showing through, the atten-
tion of a qualified body and paint
shop is recommended.
Bird droppings : Bird droppings are
highly corrosive and may damage
painted surfaces in just a few hours.
Always remove bird droppings as
soon as possible.
Don't neglect the interior
Moisture can collect under the floor
mats and carpeting and cause corro-
sion. Check under the mats periodi-
cally to be sure the carpeting is dry.
Use particular care if you carry fertil-
izers, cleaning materials or chemi-
cals in the car.
These should be carried only in
proper containers and any spills or
leaks should be cleaned up, flushed
with clean water and thoroughly
dried.Interior care
Interior general precautions
Prevent chemicals such as perfume,
cosmetic oil, sun cream, hand clean-
er, and air freshener from contacting
the interior parts because they may
cause damage or discoloration. If
they do contact the interior parts,
wipe them off immediately. See the
instructions for the proper way to
clean vinyl.
CAUTION- Electrical
components
Never allow water or other liq-uids to come in contact withelectrical/electronic compo-nents inside the vehicle as thismay damage them.
CAUTION - Leather
When cleaning leather products(steering wheel, seats etc.), useneutral detergents or low alco-hol content solutions. If you usehigh alcohol content solutionsor acid/alkaline detergents, thecolor of the leather may fade orthe surface may get stripped off.

Index
2I
Active eco system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Air bag-supplemental restraint system . . . . . . . . . . . . . 3-34Air bag warning label. . . . . . . . . . . . . . . . . . . . . . . . 3-56
Air bag warning light . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Ari bag system operation . . . . . . . . . . . . . . . . . . . . . 3-35
Curtain air bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
Do not install a child restraint on a front passenger’sseat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 3-36
Driver’s and passenger’s front air bag . . . . . . . . . . . 3-45
Inflation/non-inflation conditions of air bag . . . . . . 3-50
Occupant detection system. . . . . . . . . . . . . . . . . . . . 3-40
Side air bag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
SRS Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
SRS components and functions . . . . . . . . . . . . . . . . 3-38
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36\
Filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Appearance care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-71 Exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-71
Interior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-76
Audio system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-147
Aux, USB and iPod
®port . . . . . . . . . . . . . . . . . . . 4-149
Glass antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-147
Steering wheel audio control . . . . . . . . . . . . . . . . . 4-148
Automatic climate control system . . . . . . . . . . . . . . . 4-120 Automatic heating and air conditioning. . . . . . . . . 4-121 Manual heating and air conditioning . . . . . . . . . . . 4-122
System operation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-128
Automatic transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 Automatic transaxle operation . . . . . . . . . . . . . . . . . 5-16
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . 7-41 Battery recharging . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
For best battery service . . . . . . . . . . . . . . . . . . . . . . 7-41
Reset items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
Before driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Brake system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 Anti-lock brake system (ABS) . . . . . . . . . . . . . . . . . 5-25
Electronic stability control (ESC) . . . . . . . . . . . . . . 5-27
Hill-start assist control (HAC) . . . . . . . . . . . . . . . . . 5-31
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Power brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Vehicle stability management (VSM) . . . . . . . . . . . 5-31
Brake/clutch fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34 Checking the brake/clutch fluid level . . . . . . . . . . . 7-34
Bulb wattage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Child restraint system . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27 Lower anchor system . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Tether anchor system . . . . . . . . . . . . . . . . . . . . . . . . 3-31
A
B
C