brake KIA FORTE KOUP 2016 Repair Manual

Maintenance
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . 7-4
• Owner’s responsibility . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
• Owner maintenance precautions . . . . . . . . . . . . . . . . 7-5
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
• Owner maintenance schedule. . . . . . . . . . . . . . . . . . . . 7-6
Scheduled maintenance service. . . . . . . . . . . . . . . . 7-8
• Normal maintenance schedule . . . . . . . . . . . . . . . . . . 7-10
• Maintenance under severe usage conditions. . . . . . . 7-23
Explanation of scheduled maintenance items . . . 7-25
Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
• Checking the engine oil level . . . . . . . . . . . . . . . . . . . 7-29
• Changing the engine oil and filter . . . . . . . . . . . . . . . 7-30
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
• Checking the coolant level . . . . . . . . . . . . . . . . . . . . . 7-31
• Changing the coolant . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Brake/clutch fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
• Checking the brake/clutch fluid level . . . . . . . . . . . . 7-34
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
. . . . . . . . . . . . . . . . 7-35
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
• Checking the parking brake . . . . . . . . . . . . . . . . . . . 7-35
Air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
• Filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Climate control air filter . . . . . . . . . . . . . . . . . . . . 7-37
• Filter inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
Wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
• Blade inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
• Blade replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
41
• For best battery service . . . . . . . . . . . . . . . . . . . . . . . 7-41
• Battery recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
• Reset items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43\
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
• Tire care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
44
• Recommended cold tire inflation pressures . . . . . . . 7-44
• Checking tire inflation pressure. . . . . . . . . . . . . . . . . 7-45
• Tire rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
• Wheel alignment and tire balance . . . . . . . . . . . . . . 7-47
• Tire replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
• Wheel replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-49
• Tire traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-49
• Tire maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-49
• Tire sidewall labeling . . . . . . . . . . . . . . . . . . . . . . . . . 7-49
• All season tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55
• Summer tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55
• Snow tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
56
• Radial-ply tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
• Low aspect raito tire . . . . . . . . . . . . . . . . . . . . . . . . . . 7-57
7

73
Maintenance
ENGINE COMPARTMENT
OYDNMC2041/OYDNMC2067
■
■1.8 / 2.0 Gasoline engine
❈The actual engine compartment in the vehicle may differ from the illustration.
■
■1.6 Turbo GDI engine
1. Engine oil filler cap
2. Engine oil dipstick
3. Brake/clutch fluid reservoir
4. Air cleaner
5. Fuse box
6. Positive battery terminal
7. Negative battery terminal
8. Windshield washer fluid reservoir
9. Radiator cap
10. Engine coolant reservoir

Maintenance
67
OWNER MAINTENANCE
The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized Kia dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check the coolant level in coolantreservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound of the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-
ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transaxle occurs,
check the transaxle fluid level.
Check the automatic transaxle P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
WARNING - Hot coolant
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot
coolant and steam may blow
out under pressure.

77
Maintenance
At least monthly:
Check the coolant level in theengine coolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flash-
ers.
Check the inflation pressures of all tires including the spare.
At least twice a year
(i.e., every Spring and Fall) :
Check the radiator, heater and air conditioning hoses for leaks or
damage.
Check the windshield washer spray and wiper operation. Clean
the wiper blades with clean cloth
dampened with washer fluid.
Check the headlight alignment.
Check the muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year :
Clean the body and door drainholes.
Lubricate the door hinges and check the hood hinges.
Lubricate the door and hood locks and latches.
Lubricate the door rubber weather- strips.
Check the air conditioning system.
Check the power steering fluid level.
Inspect and lubricate automatic transaxle linkage and controls.
Clean the battery and terminals.
Check the brake/clutch fluid level.

Maintenance
87
SCHEDULED MAINTENANCE SERVICE
Follow the Normal Maintenance
Schedule if the vehicle is usually
operated where none of the following
conditions apply. If any of the following
conditions apply, follow the
Maintenance Under Severe Usage
Conditions.
Repeated short distance driving.
Driving in dusty conditions orsandy areas.
Extensive use of brakes.
Driving in areas where salt or other corrosive materials are being used.
Driving on rough or muddy roads.
Driving in mountainous areas.
Extended periods of idling or low speed operation.
Driving for a prolonged period in cold temperatures and/or extreme-
ly humid climates.
More than 50% driving in heavy city traffic during hot weather
above 32°C (90°F).If your vehicle is operated under theabove conditions, you shouldinspect, replace or refill more fre-quently than the following NormalMaintenance Schedule. After 120months or 240,000 km (150,000miles) continue to follow the pre-scribed maintenance intervals.

Maintenance
10
7
NORMAL MAINTENANCE SCHEDULE
12,000 km (7,500 miles) or 6 months
❑ Rotate tire
❑ Inspect battery condition
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Replace engine oil and filter - MPI/GDI Engine
(12,000 km (7,500 miles) or 12 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 12,000km)
❑ Replace engine oil and filter- Turbo GDI (At first, replace at
5,000km or 6 months, after that, every 8,000 km or 6 months.)
24,000 km (15,000 miles) or 12 months
❑ Rotate tire
❑ Inspect battery condition
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers and rotors
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Inspect rear brake disc/pads, parking brake
❑ Replace engine oil and filter
(24,000 km (15,000 miles) or 24 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
❑ Inspect all latch, hinges and locks
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

711
Maintenance
NORMAL MAINTENANCE SCHEDULE
36,000 km (22,500 miles) or 18 months
❑Rotate tire
❑ Inspect battery condition
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Replace engine oil and filter
(36,000 km (22,500 miles) or 36 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
48,000 km (30,000 miles) or 24 months
❑ Rotate tire
❑ Inspect battery condition
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers and rotors
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect fuel filter *
1
❑Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *1
❑Inspect rear brake disc/pads, parking brake
❑ Inspect vapor hose and fuel filler cap, fuel tank
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter
(48,000 km (30,000 miles) or 48 months)
(Continued)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
12
7
72,000 km (45,000 miles) or 36 months
❑ Rotate tire
❑ Inspect battery condition
❑ Inspect air cleaner filter
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers and rotors
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect vacuum hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Inspect rear brake disc/pads, parking brake
❑ Replace engine oil and filter
(72,000 km (45,000 miles) or 72 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
❑ Inspect all latch, hinges and locks
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
60,000 km (37,500 miles) or 30 months
❑Rotate tire
❑ Inspect battery condition
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect manual transaxle fluid (if equipped)
❑ Replace engine oil and filter
(60,000 km (37,500 miles) or 60 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
NORMAL MAINTENANCE SCHEDULE
(Continued)
❑Add fuel additive *2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
❑ Inspect all latch, hinges and locks
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

713
Maintenance
NORMAL MAINTENANCE SCHEDULE
84,000 km (52,500 miles) or 42 months
❑Rotate tire
❑ Inspect battery condition
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Replace engine oil and filter
(84,000 km (52,500 miles) or 84 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
96,000 km (60,000 miles) or 48 months
❑Rotate tire
❑ Inspect battery condition
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive belts *
3
(First, 96,000 km (60,000 miles) or 72 months
after every 24,000 km (15,000 miles) or 24 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers and rotors
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect fuel filter *
1
❑Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *1
❑Inspect rear brake disc/pads, parking brake
❑ Inspect vapor hose and fuel filler cap, fuel tank
(Continued)

Maintenance
14
7
108,000 km (67,500 miles) or 54 months
❑ Rotate tire
❑ Inspect battery condition
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Replace engine oil and filter
(108,000 km (67,500 miles) or 108 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
NORMAL MAINTENANCE SCHEDULE
(Continued)
❑Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter
(96,000 km (60,000 miles) or 96 months)
❑ Add fuel additive *
2
(12,000 km (7,500 miles) or 12 months)
❑ Inspect cooling system hoses and connections
❑ Inspect brake pedal free play
❑ Inspect all latch, hinges and locks
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.