belt KIA MORNING 2015 Workshop Manual
[x] Cancel search | Manufacturer: KIA, Model Year: 2015, Model line: MORNING, Model: KIA MORNING 2015Pages: 420, PDF Size: 42.6 MB
Page 336 of 420

79
Maintenance
30,000 km (20,000 miles) or 24months
❑ Inspect air cleaner filter - Except China, India, Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter *6
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Replace air cleaner filter - For China, India, Middle East
❑ Replace climate control air filter (if equipped)
(Continued)
NORMAL MAINTENANCE SCHEDULE (CONT.)
(Continued)
❑ Replace engine oil and filter - Except Middle East, Brazil *2
❑ Replace engine oil and filter - For Middle East, Brazil *2
(Every 10,000 km (6,500 miles) or 12months*3)
❑ Add fuel additives *8
(Every 15,000 km or 12months - For Europe and New
Zealand, every 5,000 km or 6months - Except Europe and
New Zealand)
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
Page 338 of 420

711
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
60,000 km (40,000 miles) or 48months
❑ Inspect air cleaner filter - Except China, India, Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Inspect automatic transaxle fluid (if equipped)
❑ Inspect manual transaxle fluid (if equipped)
❑ Inspect vapour hose and fuel filler cap
(Continued)
(Continued)
❑ Replace air cleaner filter - For China, India, Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter - Except Middle East, Brazil *2
❑ Replace spark plugs
❑ Replace engine oil and filter - For Middle East, Brazil *2
(Every 10,000 km (6,500 miles) or 12months *3)
❑ Replace fuel filter *6
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Add fuel additives *8
(Every 15,000 km or 12months - For Europe and New
Zealand, every 5,000 km or 6months - Except Europe and
New Zealand)
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
Page 340 of 420

713
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
90,000 km (60,000 miles) or 72months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter *6
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
(Continued)
(Continued)
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter - Except Middle East, Brazil *2
❑ Replace engine oil and filter - For Middle East, Brazil *2
(Every 10,000 km (6,500 miles) or 12months *3)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect valve clearance *5
(Every 95,000 km (60,000 miles) or 48 months *4)
❑ Add fuel additives *8
(Every 15,000 km or 12months - For Europe and New
Zealand, every 5,000 km or 6months - Except Europe and
New Zealand)
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
Page 342 of 420

715
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
120,000 km (80,000 miles) or 96months
❑ Inspect air cleaner filter - Except China, India, Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Inspect automatic transaxle fluid (if equipped)
❑ Inspect manual transaxle fluid (if equipped)
❑ Inspect vapour hose and fuel filler cap
(Continued)
(Continued)
❑ Replace air cleaner filter - For China, India, Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter - Except Middle East, Brazil *2
❑ Replace engine oil and filter - For Middle East, Brazil *2
(Every 10,000 km (6,500 miles) or 12months *3)
❑ Replace fuel filter *6
❑ Replace spark plugs
❑ Replace coolant *7
(At first, 210,000 km (120,000 miles) or 120months
after that, every 30,000 km (20,000 miles) or 24months *4)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Add fuel additives *8
(Every 15,000 km or 12months - For Europe and New
Zealand, every 5,000 km or 6months - Except Europe and
New Zealand)
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
Page 345 of 420

Maintenance
18 7
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-
quent oil and filter changes are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically for
proper tension and adjusted as neces-
sary.
Fuel filter
A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorised Kia dealer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorised Kia dealer replace any
damaged or leaking parts immediately.
Vapor hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance schedule.
Make sure that a new vapour hose or fuel
filler cap is correctly replaced.
Air cleaner filter
A Genuine Kia air cleaner filter is recom-
mended when the filter is replaced.
Page 374 of 420

747
Maintenance
3. Checking tyre life (TIN : Tyre
Identification Number)
Any tyres that are over 6 years old,
based on the manufacturing date,
(including the spare tyre) should be
replaced by new ones. You can find
the manufacturing date on the tyre
sidewall (possibly on the inside of the
wheel), displaying the DOT Code.
The DOT Code is a series of num-
bers on a tyre consisting of numbers
and English letters. The manufactur-
ing date is designated by the last four
digits (characters) of the DOT code.DOT : XXXX XXXX OOOO
The front part of the DOT means a
plant code number, tyre size and
tread pattern and the last four num-
bers indicate week and year manu-
factured.
For example:
DOT XXXX XXXX 1614 represents
that the tyre was produced in the
16th week of 2014.
4. Tyre ply composition and material
The number of layers or plies of rub-
ber-coated fabric in the tyre. Tyre
manufacturers also must indicate the
materials in the tyre, which include
steel, nylon, polyester, and others.
The letter "R" means radial ply con-
struction; the letter "D" means diago-
nal or bias ply construction; and the
letter "B" means belted-bias ply con-
struction.
5. Maximum permissible inflation
pressure
This number is the greatest amount
of air pressure that should be put in
the tyre. Do not exceed the maximum
permissible inflation pressure. Refer
to the Tyre and Loading Information
label for recommended inflation
pressure.
S 180 km/h (112 mph)
T 190 km/h (118 mph)
H 210 km/h (130 mph)
V 240 km/h (149 mph)
Z Above 240 km/h (149 mph)
Maximum Speed Speed
Rating
Symbol
WARNING- Tyre age
Tyres degrade over time, even
when they are not being used.
Regardless of the remaining
tread, it is recommended that
tyres generally be replaced
after six (6) years of normal
service. Heat caused by hot cli-
mates or frequent high loading
conditions can accelerate the
aging process. Failure to follow
this warning can result in sud-
den tyre failure, which could
lead to a loss of control and an
accident involving serious
injury or death.
Page 383 of 420

Maintenance
56 7
Fuse NameSymbolFuse ratingProtected Component
H/LP RH10AInstrument Cluster, Head Lamp RH
HAZARD15AHazard Relay, Flasher Unit, Hazard Switch
PDM125ASmart Key Control Module
S/ROOF15ASunroof Motor
PDM310ASmart Key Control Module, Immobiliser Module, Start/Stop Button Switch
TCU15APulse Generator 'A'/'B', Vehicle Speed Sensor, Transaxle Range Switch
IGN COIL15AIgnition Coil, Condenser
IGN210ABCM/TACM, A/C Control Module, Sunroof Motor, Rear Defogger Timer, Dual Pressure Switch,
Head Lamp Levelling Device Actuator LH/RH, I/P Junction Box (Power Window Relay)
F/WPR25AFront Wiper Motor, Multifunction Switch
R/FOG10ARear Fog Lamp Relay
F/FOG10AFront Fog Lamp Relay
DRL10ABCM/TACM
STOP LAMP15AStop Lamp Relay, PCB Fuse & Relay Box (HAC Relay), Stop Lamp Switch, Data Link
Connector, Smart Key Control Module, Power Window Relay
CLUSTER10ABCM, TACM, Seat Belt Timer, A/C Control Module, Instrument Cluster
Page 401 of 420

Maintenance
74 7
Interior care
Interior general precautions
Prevent chemicals such as perfume, cos-
metic oil, sun cream, hand cleaner and
air freshener from contacting the interior
parts because they may cause damage
or discoloration. If they do contact the
interior parts, wipe them off immediately.
See the instructions that follow for the
proper way to clean vinyl.
Cleaning the upholstery and interior
trim
Vinyl
Remove dust and loose dirt from vinyl
with a whisk broom or vacuum cleaner.
Clean vinyl surfaces with a vinyl cleaner.
Fabric
Remove dust and loose dirt from fabric
with a whisk broom or vacuum cleaner.
Clean with a mild soap solution recom-
mended for upholstery or carpets.
Remove fresh spots immediately with a
fabric spot cleaner. If fresh spots do not
receive immediate attention, the fabric
can be stained and its colour can be
affected. Also, its fire-resistant properties
can be reduced if the material is not
properly maintained.
Cleaning the lap/shoulder belt web-
bing
Clean the belt webbing with any mild
soap solution recommended for cleaning
upholstery or carpet. Follow the instruc-
tions provided with the soap. Do not
bleach or re-dye the webbing because
this may weaken it.
Cleaning the interior window glass
If the interior glass surfaces of the vehi-
cle become fogged (that is, covered with
an oily, greasy or waxy film), they should
be cleaned with glass cleaner. Follow the
directions on the glass cleaner container.
CAUTION
Using anything but recommended
cleaners and procedures may affect
the fabric’s appearance and fire-
resistant properties.
CAUTION
Do not scrape or scratch the inside
of the rear window. This may result
in damage to the rear window
defroster grid.
CAUTION
Never allow water or other liquids
to come in contact with electrical/
electronic components inside the
vehicle as this may damage them.
CAUTION
When cleaning leather products
(steering wheel, seats etc.), use
neutral detergents or low alcohol
content solutions. If you use high
alcohol content solutions or
acid/alkaline detergents, the colour
of the leather may fade or the sur-
face may get stripped off.
Page 414 of 420

I3
Index
Cargo weight ..................................................................5-55
Central door lock switch ................................................4-16
Changing tyres ..................................................................6-9
Chains
Tyre chains ................................................................5-44
Checking tyre inflation pressure ....................................7-41
Child restraint system ....................................................3-28
Lap belt......................................................................3-31
Lap/shoulder belt ......................................................3-30
Child-protector rear door lock ........................................4-17
Climate control system (Automatic) ..............................4-90
Air conditioning ........................................................4-95
Automatic heating and air conditioning....................4-91
Manual heating and air conditioning ........................4-92
Climate control system (Manual) ..................................4-81
Air conditioning ........................................................4-86
Climate control air filter............................................4-88
Heating and air conditioning ....................................4-82
Cigarette lighter ............................................................4-101
Climate control air filter ........................................4-88, 7-32
Clock (Digital) ..............................................................4-104
Clothes hanger ..............................................................4-105
Combined instrument, see instrument cluster ................4-41
Coolant ............................................................................7-23
Cooling fluid, see engine coolant ..................................7-23
Crankcase emission control system ................................7-75
Cup holder ....................................................................4-102
Curtain air bag ................................................................3-52Dashboard, see instrument cluster ..................................4-41
Daytime running light ....................................................4-67
Declaration of conformity ................................................8-7
Defogging (Windscreen) ................................................4-97
Defogging logic (Windscreen)........................................4-99
Defroster (Rear window) ................................................4-80
Defrosting (Windscreen) ................................................4-97
Digital clock..................................................................4-104
Dimensions ......................................................................8-2
Displays, see instrument cluster ....................................4-41
Door locks ......................................................................4-14
Central door lock switch ..........................................4-16
Child-protector rear door lock ..................................4-17
Drink holders, see cup holders ....................................4-102
Driver's air bag ................................................................3-46
Driving at night ..............................................................5-40
Driving in flooded areas ................................................5-42
Driving in the rain ..........................................................5-41D
Page 418 of 420

I7
Index
Parking brake inspect ......................................................7-29
Parking brake ..................................................................5-26
Passenger's front air bag ................................................3-46
Power brakes ..................................................................5-25
Power outlet ..................................................................4-104
Power steering (Electric) ................................................4-34
Power window lock button ............................................4-23
Pre-tensioner seat belt ....................................................3-22
Push starting......................................................................6-6
Rear seat............................................................................3-9
Rear parking assist system ..............................................4-63
Recommended cold tyre inflation pressures ..................7-40
Recommended lubricants and capacities ..........................8-4
Recommended SAE viscosity number........................8-5
Remote keyless entry ........................................................4-6
Road warning ....................................................................6-2
Rocking the vehicle ........................................................5-39Scheduled maintenance service ........................................7-6
Maintenance under severe usage conditions ............7-16
Normal maintenance schedule ....................................7-7
Seat belts ........................................................................3-15
Pre-tensioner seat belt ..............................................3-22
Lap belt......................................................................3-20
Lap/shoulder belt ......................................................3-18
Seat belt warning ......................................................3-16
Seatback pocket ................................................................3-8
Seats ..................................................................................3-2
Headrest ..............................................................3-5, 3-9
Folding the rear seat ..................................................3-10
Front seat adjustment - manual ..................................3-4
Rear seat ....................................................................3-10
Seatback pocket ..........................................................3-8
Shift lock system ............................................................5-22
Side air bag ....................................................................3-51
Smart key ..........................................................................4-9
Smooth cornering............................................................5-40
Snow tyres ......................................................................5-43
Spare tyre
Removing and storing the spare tyre ..........................6-9
P
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