battery KIA OPTIMA HYBRID 2015 Repair Manual

745
Maintenance
BATTERY
For best battery service
Keep the battery securely mount-ed.
Keep the battery top clean and dry.
Keep the terminals and connec- tions clean, tight, and coated with
petroleum jelly or terminal grease.
Rinse any spilled electrolyte from the battery immediately with a
solution of water and baking soda.
If the vehicle is not going to be used for an extended time, discon-
nect the battery cables.
WARNING - Risk of
explosion
Keep Lit cigarettes and all other flames or
sparks away from the
battery.
The battery contains hydrogen -- a highly
combustible gas, which
will explode if it comes
in contact with a flame or
spark.WARNING - Sulfuric acid
in batteries
Keep batteries out of the reach of children
because batteries con-
tain highly corrosive
SULFURIC ACID and
electrolytes. Do not
allow battery acid to
contact your skin, eyes,
clothing or paint finish.
Wear eye protection when charging or work-
ing near a battery.
Always provide ventila-
tion when working in an
enclosed space.
OTFH073109

Maintenance
46
7
Always read the following
instructions carefully when
handling a battery.
If any electrolyte gets into your eyes, flush your eyes
with clean water for at least
15 minutes and get immedi-
ate medical attention.
If electrolyte gets on your
skin, thoroughly wash the
contacted area. If you feel
pain or burning sensation,
get medical attention imme-
diately.
An inappropriately disposed battery can be harmful to the
environment and human
health. Dispose the battery
according to your local law(s)
or regulation.
The battery contains lead. Do
not dispose of it after use.
Please return the battery to
an authorized Kia dealer to
be recycled. When you don’t use the vehicle for a
long time in the low temperature
area, separate the battery and keep
it indoors.
WARNING - Recharging
battery
Never attempt to recharge the
battery when the battery cables
are connected.WARNING - Risk of elec-
trocution
Never touch the electrical igni-
tion system while the vehicle is
running. This system works
with high voltage which can
"zap" you.
WARNING - California
proposition
65
Battery posts, terminals, and
related accessories contain
lead and lead compounds,
chemicals known to the State of
California to cause cancer, birth
defects and reproductive harm.
Batteries also contain other
chemicals known to the State of
California to cause cancer.
Wash hands after handling.

747
Maintenance
Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
If the battery becomes dischargedin a short time (because, for exam-
ple, the headlights or interior lights
were left on while the vehicle was
not in use), recharge it by slow
charging (trickle) for 10 hours.
If the battery gradually discharges because of high electric load while
the vehicle is being used, recharge
it at 20-30A for two hours. When recharging the battery,
observe the following precautions:
The battery must be removed from
the vehicle and placed in an area
with good ventilation.
Watch the battery during charging, and stop or reduce the charging
rate if the battery cells begin
gassing (boiling) violently or if the
temperature of the electrolyte of
any cell exceeds 120°F (49°C).
Wear eye protection when check- ing the battery during charging.
Disconnect the battery charger in the following order.
1. Turn off the battery charger main switch.
2. Unhook the negative clamp from the negative battery terminal.
3. Unhook the positive clamp from the positive battery terminal.
Before performing maintenance or recharging the battery, turn off all
accessories and stop the engine.
The negative battery cable must be removed first and installed last
when the battery is disconnected.
Reset items
Items should be reset after the bat-
tery has been discharged or the bat-
tery has been disconnected.
Auto down window (See chapter 4)
Sunroof (See chapter 4)
Trip computer (See chapter 4)
Climate control system (See chapter 4)
Clock (See chapter 4)
Audio (See chapter 4)

Maintenance
62
7
FUSES
A vehicle’s electrical system is pro-
tected from electrical overload dam-
age by fuses.
This vehicle has 2 fuse panels, one
located in the driver’s side panel bol-
ster, the other in the engine compart-
ment near the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check
the appropriate circuit fuse. If a fuse
has blown, the element inside the
fuse will melt.
If the electrical system does not
work, first check the driver’s side
fuse panel.
Before replacing a blown fuse, dis-
connect the negative battery cable.
Always replace a blown fuse with
one of the same rating.
If the replacement fuse blows, this
indicates an electrical problem. Avoid
using the system involved and imme-
diately consult an authorized Kia
dealer.
Three kinds of fuses are used: blade
type for lower amperage rating, car-tridge type, and multi fuse for higheramperage ratings.
WARNING - Fuse replace-
ment
Never replace a fuse with any- thing but another fuse of the
same rating.
A higher capacity fuse could cause damage and possibly a
fire.
Never install a wire or alu- minum foil instead of the
proper fuse - even as a tem-
porary repair. It may cause
extensive wiring damage and
a possible fire.
CAUTION - Fuse replace-
ment
Do not use a screwdriver or anyother metal object to removefuses because it may cause ashort circuit and damage thesystem.
OLM079051N
Normal
Normal
Blade type
Cartridge type
Multi fuse
Main fuse Blown
Blown
Normal Blown
Normal Blown

765
Maintenance
✽
✽NOTICE
If you need to park your vehicle for
prolonged periods more than 1
month, move the transportation fuse
switch to the OFF position to pre-
vent the battery being discharged.
Engine compartment panel fuse
replacement
1. Turn the hybrid system and all other switches off.
2. Remove the fuse box cover by pressing the tap and pulling up the
cover.
3. Check the removed fuse; replace it if it is blown. To remove or insert
the fuse, use the fuse puller in the
engine compartment fuse panel.
4. Push in a new fuse of the same rating, and make sure it fits tightly
in the clips. If it fits loosely, consult
an authorized Kia dealer.
OTF074020N
CAUTION - Fuse panel
covers
After checking the fuse panel inthe engine compartment,securely install the fuse panelcover to prevent electrical fail-ures which may occur fromwater leaking in.
CAUTION
Always place the transporta- tion fuse switch in the ON posi-tion while driving the vehicle.
Do not move the transportation fuse switch repeatedly. Thefuse switch may be worn out.

Maintenance
66
7
Main fuse
If the main fuse is blown, it must be
removed as follows:
1. Turn off the hybrid system.
2. Disconnect the negative battery
cable.
3. Remove the nuts shown in the pic- ture above.
4. Replace the fuse with a new one of the same rating.
5. Reinstall in the reverse order of removal.
Multi fuse
If the multi fuse is blown, it must be
removed as follows:
1. Remove the fuse panel in theengine compartment.
2. Remove the nuts shown in the pic- ture above.
3. Replace the fuse with a new one of the same rating.
4. Reinstall in the reverse order of removal.
OTFH072021OVG079022

Maintenance
72
7
Engine Compartment fuse panel
Description Fuse Rating Protected Component
RR HTD 40A E/R BOX RR HTD RLY COIL
HORN 15A HORN (LH, RH)
F/PUMP 20A FUEL PUMP MTR
ECU 3 15A PCU (GDI) BATT. DIRECT
SENSOR 1 15A DN O2 SENSOR (GDI), UP O2 SENSOR (GDI) INJECTOR 10A E/R BOX F/PUMP RLY COIL
SENSOR 3 10A CMP1, 2 (GDI, TGDI), SMATRA IMMOBILIZER
SENSOR 2 10A CKP (GDI), VIS (GDI), OCV1, 2 (GDI), PCSV (GDI), CCV (GDI) IGN COIL 20A ENGINE IG COIL ECU 1 30A ECU RLY
SPARE 10A -
SPARE 15A -
SPARE 20A -
WIPER 10A BCM, RAIN SNSR, WIPER MTR
AMS 10A BATTERY SENSOR

773
Maintenance
Description Fuse RatingProtected Component
OPCU 1 20A OPCU UNIT B+
OPCU 2 20A OPCU UNIT IG1
TCU 1 20A TCU
STOP LAMP 15A RLY.10 (HAC Relay), STOP LAMP RELAY DEICER 20A RLY.7 (Deicer Relay)
IG1 40A IGN SW
B+ 1 50A B+
B+ 2 60A B+
BLOWER 40A RLY.14 (Blower Relay) IG 2 40A IGN SW, IG2 RLY
AHB 1 40A ESC UNIT MOTOR B+, DIAGNOSIS ABS A/B VALVE B+
AHB 2 40A ESC UNIT SOLENOID B+
RR HTD 40A RLY.1 (RR HTD Relay)
B+ 3 60A B+
MDPS 80A EPS Control Module
HEV HCU 20A TCU UNIT B+
BATTERY C/FAN 20A BMS

795
Maintenance
Canister
Fuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in
the canister are drawn into the surge
tank through the purge control sole-
noid valve.
Purge Control Solenoid Valve(PCSV)
The purge control solenoid valve is
controlled by the Engine Control
Module (ECM); when the engine
coolant temperature is low during
idling, the PCSV closes so that evap-
orated fuel is not taken into the
engine. After the engine warms up
during ordinary driving, the PCSV
opens to introduce evaporated fuel to
the engine.
3. Exhaust emission control system
The Exhaust Emission Control
System is a highly effective system
which controls exhaust emissions
while maintaining good vehicle per-
formance.
Vehicle modifications
This vehicle should not be modified.
Modification of your vehicle could
affect its performance, safety or
durability and may even violate gov-
ernmental safety and emissions reg-
ulations.
In addition, damage or performance
problems resulting from any modifi-
cation may not be covered under
warranty.
If you use unauthorized electronic
devices, it may cause the vehicle to
operate abnormally, wire damage,
battery discharge and fire. For your
safety, do not use unauthorized
electronic devices.
Engine exhaust gas precautions
(carbon monoxide)
Carbon monoxide can be present with other exhaust fumes.
Therefore, if you smell exhaust
fumes of any kind inside your vehi-
cle, have it inspected and repaired
immediately. If you ever suspect
exhaust fumes are coming into
your vehicle, drive it only with all
the windows fully open. Have your
vehicle checked and repaired
immediately.
WARNING - Exhaust
Engine exhaust gases contain
carbon monoxide (CO). Though
colorless and odorless, it is
dangerous and could be lethal if
inhaled. Follow the instructions
on this page to avoid CO poi-
soning.

Specifications, Consumer information, Reporting safety defects
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
8-2
Gross vehicle weight. . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Luggage volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
8-3
Air conditioning system . . . . . . . . . . . . . . . . . . . . . . 8-3
Bulb wattage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Recommended lubricants and capacities . . . . . . . 8-6
• Recommended SAE viscosity number. . . . . . . . . . . . . 8-7
Vehicle identification number (VIN) . . . . . . . . . . . 8-8
Vehicle certification label. . . . . . . . . . . . . . . . . . . . . 8-8
Tire specification and pressure label . . . . . . . . . . . 8-9
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Refrigerant label. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Consumer assistance (U.S. Only) . . . . . . . . . . . . . 8-10
Electrical equipment (U.S. Only) . . . . . . . . . . . . . 8-12
Reporting safety defects (U.S. Only) . . . . . . . . . . 8-13
Online factory authorized manuals (U.S. Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8