boot KIA OPTIMA PHEV 2017 User Guide

815
Maintenance
105,000 miles (168,000 km) or 84 months
❑Inspect air cleaner filter
❑Inspect HSG belt *3(105,000 miles (168,000 km) or 168 months)
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace spark plugs (iridium coated)
❑Replace engine oil and filter
(105,000 miles (168,000 km) or 168 months)
❑ Add fuel additive *4 (105,000 miles (168,000 km) or 168 months
❑Rotate tire position (Every 7,500 miles (12,000 km))
112,500 miles (180,000 km) or 90 months
❑Inspect air cleaner filter
❑Inspect HSG belt *3(112,500 miles (180,000 km) or 180 months)
❑Inspect vacuum hose
❑Replace engine oil and filter
(112,500 miles (180,000 km) or 180 months)
❑ Add fuel additive *4 (112,500 miles (180,000 km) or 180 months
❑Rotate tire position (Every 7,500 miles (12,000 km))
*3Inspect HSG belt for evidence of cuts, cracks, excessive wear or oil saturation
and replace if necessary. If HSG belt noise occurred, readjust HSG belt ten-
sion before replace.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
Normal Maintenance Schedule (CONT.)

Maintenance
16
8
Normal Maintenance Schedule (CONT.)
120,000 miles (192,000 km) or 96 months
❑ Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect brake fluid
❑Inspect fuel cap, fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
❑Replace engine oil and filter
(120,000 miles (192,000 km) or 192 months)
❑Replace HSG belt *3
(120,000 miles (192,000 km) or 96 months)
❑Replace engine coolant (First, 120,000 miles (192,000 km) or
120 months after every 30,000 miles (48,000 km) or 24 months)
(Continued)
*1Fuel tank air filter are considered to be maintenance free but periodic inspec-
tion is recommended for this maintenance schedule depends on fuel quality.
*
3Inspect HSG belt for evidence of cuts, cracks, excessive wear or oil saturation
and replace if necessary. If HSG belt noise occurred, readjust HSG belt ten-
sion before replace.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
127,500 miles (204,000 km) or 102 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect HSG belt *3(127,500 miles (204,000 km) or 204 months)
❑Replace engine oil and filter
(127,500 miles (204,000 km) or 204 months)
❑ Add fuel additive *4 (127,500 miles (204,000 km) or 204 months)
❑Rotate tire position (Every 7,500 miles (12,000 km))
(Continued)
❑Replace inverter coolant (First, 120,000 miles (192,000 km) or
120 months after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive *4 (120,000 miles (192,000 km) or 192 months)
❑Rotate tire position (Every 7,500 miles (12,000 km))

817
Maintenance
Normal Maintenance Schedule (CONT.)
135,000 miles (216,000 km) or 108 months
❑Inspect air cleaner filter
❑Inspect HSG belt *3(135,000 miles (216,000 km) or 216 months)
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter
(135,000 miles (216,000 km) or 216 months)
❑ Add fuel additive *4 (135,000 miles (216,000 km) or 216 months)
❑Rotate tire position (Every 7,500 miles (12,000 km))
142,500 miles (228,000 km) or 114 months
❑Inspect air cleaner filter
❑Inspect HSG belt *3(142,500 miles (228,000 km) or 228 months)
❑Inspect vacuum hose
❑Replace engine oil and filter
(142,500 miles (228,000 km) or 228 months)
❑ Add fuel additive *4 (142,500 miles (228,000 km) or 228 months)
❑Rotate tire position (Every 7,500 miles (12,000 km))
*3Inspect HSG belt for evidence of cuts, cracks, excessive wear or oil saturation
and replace if necessary. If HSG belt noise occurred, readjust HSG belt ten-
sion before replace.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

Maintenance
18
8
Normal Maintenance Schedule (CONT.)
150,000 miles (240,000 km) or 120 months
❑ Inspect HSG belt *3(150,000 miles (240,000 km) or 240 months)
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect brake fluid
❑Inspect fuel cap, fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
❑Replace engine oil and filter
(150,000 miles (240,000 km) or 240 months)
(Continued)
(Continued)
❑Replace engine coolant (First, 120,000 miles (192,000 km) or
120 months after every 30,000 miles (48,000 km) or 24 months)
❑Replace inverter coolant (First, 120,000 miles (192,000 km) or
120 months after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive *4 (150,000 miles (240,000 km) or 240 months)
❑Rotate tire position (Every 7,500 miles (12,000 km))
No check, No service required
❑Automatic transmission fluid (if equipped)
*1Fuel tank air filter are considered to be maintenance free but periodic inspec-
tion is recommended for this maintenance schedule depends on fuel quality.
*
3Inspect HSG belt for evidence of cuts, cracks, excessive wear or oil saturation
and replace if necessary. If HSG belt noise occurred, readjust HSG belt ten-
sion before replace.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

819
Maintenance
Maintenance Under Severe Usage Conditions
Severe Driving Conditions
A - Repeatedly driving short distance of less than 5 miles (8 km) in normaltemperature or less than 10 miles (16 km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in heavy dust condition. F - Driving in heavy traffic area.
G - Driving on uphill, downhill, or mountain roads repeatedly.
H - Towing a trailer or using a camper on roof rack.
I - Driving for patrol car, taxi, other commercial use of vehicle towing.
J - Driving over 106 mph (170 km/h).
K - Frequently driving in stop-and-go conditions.
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING CONDITION
Engine oil and filter REvery 3,750 miles (6,000 km) or 6 monthsA, B, C, D, E, F, G,
H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugsRMore frequentlyB, H
Automatic transmission fluidREvery 60,000 miles (96,000 km)A, C, D, E, F, G, H, I, K
HSG (Hybrid Starter & Generator) beltREvery 30,000 miles (48,000 km) or 24 monthsC, D, E, K
IEvery 3,750 miles (6,000 km) or 6 monthsC, D, E, K
Front brake disc/pads, calipersIMore frequentlyC, D, G, H
Rear brake disc/padsIMore frequentlyC, D, G, F
Parking brakeIMore frequentlyC, D, G, H
Steering gear box, linkage & boots/lower arm ball joint,
upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIEvery 7,500 miles (12,000 km) or 6 monthsC, D, E, F, G, H, I, J
Climate control air filter (for evaporator and blower unit)RMore frequentlyC, E
Suspension mounting boltsIMore frequentlyC, D, E, F, G, H, I

823
Maintenance
Brake fluid
Check the brake fluid level in the
brake fluid reservoir. The level should
be between “MIN” and “MAX” marks
on the side of the reservoir. Use only
hydraulic brake fluid conforming to
DOT 3 or DOT 4 specification.
Parking brake
Inspect the parking brake system
including the parking brake pedal
and cables.
Brake discs, pads, calipers
and rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

Maintenance
68
8
Fuse NameFuse ratingCircuit Protected
MDPS10AMDPS Unit (Column/Rack)
IG125APCB Block (Fuse - OPCU2/ELECTRICAL WATER PUMP/TCU2/ACTIVE HYDRAULIC BOOTER 3/HEV
ECU2/ECU3)
MODULE 910ASmart Key Control Module
WASHER15AMultifunction Switch (Wiper Low & Washer Switch)
MODULE 810ADriver/Passenger Door Module
CLUSTER10AInstrument Cluster
MULTI MEDIA15AAudio, A/V & Navigation Head Unit, Keyboard
HTD STRG15ABCM (Steering Wheel Heated)
MODULE 110AConsole Switch, Active Air Flap Unit, Gateway, Driver/Passenger Door Module
DR LOCK20ADoor Lock Relay, Door Unlock Relay, ICM Relay Box (Dead Lock Relay)
MEMORY 210ASiren Control Module, Ultrasonic Instrusion Protection Sensor
SMART KEY15ASmart Key Control Module

Maintenance
76
8
Fuse NameFuse ratingCircuit Protected
FUSE
FUEL PUMP20AFuel Pump Relay
ECU 120APCM
SENSORS 210AMass Air Flow Sensor, Fuel Pump Relay, Oil Control Valve #1/#2, Canister Close Valve, Camshaft
Position Sensor #1/#2, Purge Control Solenoid Valve
TCU 2 15ATransaxle Range Switch
ACTIVE
HYDRAULIC BOOTER 310AMultipurpose Check Connector, Integrated Brake Actuation Unit
POWER
OUTLET 320ARear Power Outlet
B/UP LAMP10APCM, Transaxle Range Switch, Electro Chromic Mirror, Rear Combination Lamp (IN) LH/RH
OBC10AHEV OBC SIG, INLET
IG3 420AIG3 1 RLY
IG3 110AHEV WATER PUMP
IG3 215AHEV OBC SIG
IG3 310APCU, HPCU, POSITION SW, CLUSTER, BMS EXTN, AVN, IGPM, CHARGER IND

895
Maintenance
High-pressure washing
When using high-pressure wash-ers, make sure to maintain suffi-
cient distance from the vehicle.
Insufficient clearance or excessive
pressure can lead to component
damage or water penetration.
Do not spray the camera, sensors or its surrounding area directly with
a high pressure washer. Shock
applied from high pressure water
may cause the device to not oper-
ate normally.
Do not bring the nozzle tip close to boots (rubber or plastic covers) or
connectors as they may be dam-
aged if they come into contact with
high pressure water. Waxing
Wax the vehicle when water will no
longer bead on the paint.
Always wash and dry the vehicle
before waxing. Use a good quality
liquid or paste wax, and follow the
manufacturer’s instructions. Wax all
metal trim to protect it and to main-
tain its luster.
Removing oil, tar, and similar materi-
als with a spot remover will usually
strip the wax from the finish. Be sure
to re-wax these areas even if the rest
of the vehicle does not yet need wax-
ing.
Do not apply wax on embossed
unpainted unit, as it may tarnish the
unit.
OJB037800
CAUTION - Wet engine
Water washing in the engine
compartment including highpressure water washing maycause the failure of electricalcircuits located in the enginecompartment.
Never allow water or other liq- uids to come in contact withelectrical/electronic compo-nents inside the vehicle asthis may damage them.

Index
6I
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-\
24Checking the engine oil level . . . . . . . . . . . . . . . . . . 8-24
Changing the engine oil and filter . . . . . . . . . . . . . . 8-25
Engine overheats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Engine start/stop button . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Illuminated engine start/stop button. . . . . . . . . . . . . . 6-6
Engine start/stop button position . . . . . . . . . . . . . . . . 6-6
Starting the hybrid system . . . . . . . . . . . . . . . . . . . . . 6-8
Engine start/stop button illumination . . . . . . . . . . . . . . . 6-6
Engine start/stop button position . . . . . . . . . . . . . . . . . . 6-6
Engine will not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Evaporative emission control (including ORVR: Onboard Refueling Vapor Recovery) system . . . . . 8-102
Exhaust emission control system . . . . . . . . . . . . . . . . 8-103
Explanation of scheduled maintenance items . . . . . . . 8-20 Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
Hybrid starter & generator belt . . . . . . . . . . . . . . . . 8-20
Fuel filter (for gasoline) . . . . . . . . . . . . . . . . . . . . . . 8-20
Fuel lines, fuel hoses and connections . . . . . . . . . . . 8-20
Vapor hose and fuel filler cap . . . . . . . . . . . . . . . . . 8-20
Vacuum crankcase ventilation hoses . . . . . . . . . . . . 8-21
Air cleaner filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
Coolant (Engine / Inverter) . . . . . . . . . . . . . . . . . . . 8-21
Automatic transaxle fluid . . . . . . . . . . . . . . . . . . . . . 8-21
Brake hoses and lines . . . . . . . . . . . . . . . . . . . . . . . . 8-22 Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Brake discs, pads, calipers and rotors . . . . . . . . . . . 8-23
Exhaust pipe and muffler . . . . . . . . . . . . . . . . . . . . . 8-23
Suspension mounting bolts . . . . . . . . . . . . . . . . . . . 8-23
Steering gear box, linkage & boots/
lower arm ball joint . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Drive shafts and boots . . . . . . . . . . . . . . . . . . . . . . . 8-23
Air conditioning refrigerant . . . . . . . . . . . . . . . . . . 8-23
Exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-94
Exterior overview (Front) . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Exterior overview (Rear) . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Flat tires, see tire mobility kit. . . . . . . . . . . . . . . . . . . . 7-16
Floor mat anchor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-140
Fluid Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
Folding the outside rearview mirror . . . . . . . . . . . . . . . 4-50
"Front passenger andrear seat 3-point system withcombination locking retractor" . . . . . . . . . . . . . 3-25
Front passenger's seat belt warning . . . . . . . . . . . . . . . 3-23
Front seat adjustment (manual) . . . . . . . . . . . . . . . . . . . 3-7
Front seat adjustment (power) . . . . . . . . . . . . . . . . . . . . 3-8
Front turn signal lamp bulb replacement . . . . . . . . . . . 8-85
Fuel filler lid(Hybrid) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
F