service KIA OPTIMA PHEV 2017 Service Manual

819
Maintenance
Maintenance Under Severe Usage Conditions
Severe Driving Conditions
A - Repeatedly driving short distance of less than 5 miles (8 km) in normaltemperature or less than 10 miles (16 km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in heavy dust condition. F - Driving in heavy traffic area.
G - Driving on uphill, downhill, or mountain roads repeatedly.
H - Towing a trailer or using a camper on roof rack.
I - Driving for patrol car, taxi, other commercial use of vehicle towing.
J - Driving over 106 mph (170 km/h).
K - Frequently driving in stop-and-go conditions.
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING CONDITION
Engine oil and filter REvery 3,750 miles (6,000 km) or 6 monthsA, B, C, D, E, F, G,
H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugsRMore frequentlyB, H
Automatic transmission fluidREvery 60,000 miles (96,000 km)A, C, D, E, F, G, H, I, K
HSG (Hybrid Starter & Generator) beltREvery 30,000 miles (48,000 km) or 24 monthsC, D, E, K
IEvery 3,750 miles (6,000 km) or 6 monthsC, D, E, K
Front brake disc/pads, calipersIMore frequentlyC, D, G, H
Rear brake disc/padsIMore frequentlyC, D, G, F
Parking brakeIMore frequentlyC, D, G, H
Steering gear box, linkage & boots/lower arm ball joint,
upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIEvery 7,500 miles (12,000 km) or 6 monthsC, D, E, F, G, H, I, J
Climate control air filter (for evaporator and blower unit)RMore frequentlyC, E
Suspension mounting boltsIMore frequentlyC, D, E, F, G, H, I

Maintenance
42
8
BATTERY
For best battery service
Keep the battery securely mount-
ed.
Keep the battery top clean and dry.
Keep the terminals and connec- tions clean, tight, and coated with
petroleum jelly or terminal grease.
Rinse any spilled electrolyte from the battery immediately with a
solution of water and baking soda.
If the vehicle is not going to be used for an extended time, discon-
nect the battery cables. Always read the following
instructions carefully when
handling a battery.
If any electrolyte gets into your eyes, flush your eyes
with clean water for at least
15 minutes and get immedi-
ate medical attention.
If electrolyte gets on your
skin, thoroughly wash the
contacted area. If you feel
pain or burning sensation,
get medical attention imme-
diately.
An inappropriately disposed battery can be harmful to the
environment and human
health. Dispose the battery
according to your local law(s)
or regulation.
The battery contains lead. Do
not dispose of it after use.
Please return the battery to
an authorized Kia dealer to
be recycled.
Never attempt to recharge the bat-
tery when the battery cables are con-
nected.
WARNING- Risk of explosion
Keep lit cigarettes and
all other flames or
sparks away from the
battery.
The battery contains hydrogen -- a highly
combustible gas which
will explode if it comes
in contact with a flame or
spark.
Keep batteries out of the reach of children
because batteries con-
tain highly corrosive
SULFURIC ACID and
electrolytes. Do not
allow battery acid to
contact your skin, eyes,
clothing or paint finish.
Wear eye protection when charging or work-
ing near a battery.
Always provide ventila-
tion when working in an
enclosed space.
OJFH075167

853
Maintenance
Tread wear
The tread wear grade is a compara-
tive rating based on the wear rate of
the tire when tested under controlled
conditions on a specified govern-
ment test course. For example, a tire
graded 150 would wear one-and-a-
half times (1½) as well on the gov-
ernment course as a tire graded 100.
The relative performance of tires
depends upon the actual conditions
of their use, however, and may
depart significantly from the norm
due to variations in driving habits,
service practices and differences in
road characteristics and climate.Tires degrade over time, even when
they are not being used. Regardless
of the remaining tread, we recom-
mend that tires be replaced after
approximately six (6) years of normal
service. Heat caused by hot climates
or frequent high loading conditions
can accelerate the aging process.
These grades are molded on the
side-walls of passenger vehicle tires.
The tires available as standard or
optional equipment on your vehicles
may vary with respect to grade.
Traction - AA, A, B & C
The traction grades, from highest to
lowest, are AA, A, B and C. Those
grades represent the tires ability to
stop on wet pavement as measured
under controlled conditions on spec-
ified government test surfaces of
asphalt and concrete. A tire marked
C may have poor traction perform-
ance.
The traction grade assigned to this
tire is based on straight-ahead brak-
ing traction tests, and does not
include acceleration, cornering,
hydroplaning, or peak traction char-
acteristics.

887
Maintenance
Side repeater lamp bulb
replacement
If the Side repeater lamp does not
operate, have the vehicle checked by
an authorized Kia dealer.
The LED lamps cannot be replaced
as a single unit because it is an inte-
grated unit. The LED lamps has to be
replaced with the unit.
A skilled technician should check or
repair the side repeater lamp, for it
may damage related parts of the
vehicle.
Rear turn signal lamp bulb
replacement
1. Open the trunk lid.
2. Open the service cover.3. Remove the nuts from the vehicle.
4. Disconnect the rear combination
lamp connector.
OJF075039OJF075041
OJF075042

Maintenance
88
8
5. Remove the rear combination
lamp assembly from the body of
the vehicle.
6. Remove the socket from the assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on
the assembly. 7. Remove the bulb from the socket
by pressing it in and rotating it
counterclockwise until the tabs on
the bulb align with the slots in the
socket. Pull the bulb out of the
socket.
8. Insert a new bulb by inserting it into the socket and rotating it until
it locks into place.
9. Install the socket in the assembly by aligning the tabs on the socket
with the slots in the assembly.
Push the socket into the assembly
and turn the socket clockwise.
10. Install the rear combination lamp assembly to the body of the vehi-
cle.
11. Install the service cover by put- ting it into the service hole.
Stop and tail lamp (LED type)
bulb replacement
If the stop and tail lamp (LED) does
not operate, have the vehicle
checked by an authorized Kia dealer.
The LED lamps cannot be replaced
as a single unit because it is an inte-
grated unit. The LED lamps has to be
replaced with the unit. A skilled tech-
nician should check or repair the
stop and tail lamp (LED), for it may
damage related parts of the vehicle.
OJF075043
OJF075093
OJF075040

Maintenance
96
8
Finish damage repair
Deep scratches or stone chips in the
painted surface must be repaired
promptly. Exposed metal will quickly
rust and may develop into a major
repair expense.
If your vehicle is damaged and
requires any metal repair or replace-
ment, be sure the body shop applies
anti-corrosion materials to the parts
repaired or replaced.
Bright-metal maintenance
To remove road tar and insects,
use a tar remover, not a scraper or
other sharp object.
To protect the surfaces of bright- metal parts from corrosion, apply a
coating of wax or chrome preser-
vative and rub to a high luster.
During winter weather or in coastal areas, cover the bright metal parts
with a heavier coating of wax or
preservative. If necessary, coat the
parts with non-corrosive petroleum
jelly or other protective compound.
Underbody maintenance
Road salt and other corrosive chemi-
cals are used in cold weather states to
melt snow and prevent ice accumula-
tion. If these chemicals are not regu-
larly removed, they will corrode the
vehicle underbody and over time dam-
age fuel lines, the fuel tank retention
system, the vehicle suspension, the
exhaust system, and even the body
frame. The National Highway Traffic
Safety Administration has warned all
vehicle owners of all brands of the
need to take the following steps:
Wash the undercarriage of yourvehicle regularly during the winter
and whenever your vehicle has
been exposed to such salts or
chemicals.
Do a thorough washing of the undercarriage at the end of the
winter.
Use professional service techni- cians or governmental inspection
stations to annually inspect for cor-
rosion.CAUTION - Drying vehicle
Wiping dust or dirt off the body with a dry cloth willscratch the finish.
Do not use steel wool, abra- sive cleaners, acid detergentsor strong detergents contain-ing high alkaline or causticagents on chrome-plated oranodized aluminum parts.This may result in damage tothe protective coating andcause discoloration or paintdeterioration.

Specifications, Consumer information and Reporting safety defects
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
9-2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Bulb wattage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Gross vehicle weight. . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Luggage volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Air conditioning system . . . . . . . . . . . . . . . . . . . . . . 9-5
Recommended lubricants and capacities . . . . . . . . 9-6
• Recommended SAE viscosity number. . . . . . . . . . . . . 9-7
Vehicle identification number (VIN) . . . . . . . . . . . 9-8
Vehicle certification label. . . . . . . . . . . . . . . . . . . . . 9-8
Tire specification and pressure label . . . . . . . . . . . 9-9
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Air conditioner compressor label . . . . . . . . . . . . . . 9-9
Refrigerant label. . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 Consumer assistance (U.S. only) . . . . . . . . . . . . . . 9-11
•
Toll free consumer assistance . . . . . . . . . . . . . . . . . . . 9-11
• Emergency roadside assistance . . . . . . . . . . . . . . . . . 9-11
• Trip interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
• Registering your vehicle in a foreign country . . . . . 9-13
Electrical Equipment (U.S. only) . . . . . . . . . . . . . 9-14
• Installation of a mobile two-way radio system . . . . . 9-14
Reporting Safety Defects (U.S. only) . . . . . . . . . . 9-15
Online factory authorized manuals (U.S. only) . . 9-15
• Service manual: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
• Electrical troubleshooting manual: . . . . . . . . . . . . . . 9-15
• Owner's manual: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-
15
9

Specifications, Consumer information, Reporting safety defects
69
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
*1Refer to the recommended SAE viscosity numbers on the next page.
*2Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econo my by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
*
3If the API service SM engine oil is not available in your country, you are able to use API service SL.
Lubricant VolumeClassification
Engine oil *1*2
(drain and refill)
Recommends
4.33 US qt. (4.1 l)API Service SM or above *³ / ILSAC GF-4 or above
Automatic transaxle fluid6.34 US qt. (6.0 l)
- ATF SP-IV
(Recommended SK ATF SP-IV,
MICHANG ATF SP-IV, NOCA ATF SP-IV)
Coolant7.12 US qt. (6.74 l)Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminum radiator)
Inverter coolant3.30 US qt. (3.13 l)Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminum radiator)
Brake0.52 ± 0.02 US qt. (0.49 ± 0.02 L)DOT 3 or DOT 4
FuelHybrid17.17 US gal. (65 l)Refer to Fuel requirements in chapter 1.Plug-in hybrid14.52 US gal. (55 l)

911
Specifications, Consumer information, Reporting safety defects
Roadside Assistance is provided on all new current
model year Kia Vehicles from the date the vehicle is deliv-
ered to the first retail buyer or otherwise put into use (in-
service date), whichever is earlier, for a period of 60
months or 60,000 miles, whichever is earlier, subject to
the terms, conditions and exclusions set forth in the Kia
Warranty and Consumer Information Manual applicable
to your model year vehicle.
KMA reserves the right to limit or deny services or other
benefits to any owner or driver when, in KMA's judgment,
the claims and/or service requests are excessive in fre-
quency or type of occurrence.
Toll free consumer assistance
Kia's toll-free Consumer Assistance hot line is staffed
from 5:00 AM to 6:00 PM PST, Monday through Friday
and is accessible by dialing 1-800-333-4Kia (4542).
For more information regarding assistance available,
please refer to your Kia Warranty & Consumer
Information Manual.
Emergency roadside assistance
Kia's toll free Roadside Assistance hot line is staffed 24
hours a day, 365 days a year and is accessible by dialing
1-800-333-4Kia (4542).
Please note that you must provide your Vehicle
Identification Number (VIN) to verify coverage at the time
of your call. The VIN can be found on the dash of your
vehicle on the driver’s side, on the door jamb of the dri-
ver’s door, your vehicle’s registration or proof of insur-
ance card.
Kia utilizes a network of over 30,000 roadside assistance
providers. Should you accidentally run out of fuel, require
a battery jump, or need help changing a tire, a Kia
Roadside Assistance Representative will dispatch some-
one to deliver a small quantity of gas, change a flat tire
with your inflated spare, or arrange a battery jump to
allow you to proceed to your destination. We have access
to a network of over 10,000 locksmiths to help you should
you become locked out of your Kia.
In the event that mechanical difficulty renders your vehi-
cle undriveable due to a warranty-related concern, Kia’s
Roadside Assistance Representative will arrange to
transport your vehicle to the nearest Kia dealer or to an
authorized Kia alternative service location.
CONSUMER ASSISTANCE (U.S. ONLY)

913
Specifications, Consumer information, Reporting safety defects
Registering your vehicle in a foreign country
If you plan to register your vehicle in a foreign country,
you should confirm that it conforms to the regulations in
that country. Even if you successfully register the vehicle
in a foreign country, you may experience the following
problems and should therefore consider the possibility of
having to deal with them:
1. The fuel specified for your vehicle may be unavailable.If other than the specified fuel is used, it could cause
damage to the engine, the fuel injection system, and
other fuel-related parts which may not be covered
under your New Vehicle Emissions Limited Warranty.
2. We must, therefore, clearly state that when you leave the country in which you purchased your Kia new and
register it in another country, problems arising from the
use of fuel other than the specified fuel are not subject
to manufacturer’s warranty. Because vehicles like
yours may not be marketed in the new country of reg-
istration, parts, servicing techniques and tools neces-
sary to maintain and repair your vehicle may be
unavailable.
Even if vehicles like yours are sold there, mechanical
specifications required by the government may vary
enough from the country of purchase to cause addi-
tional problems. 3. There may not be an Authorized Kia Dealer in the area
in which you plan to register your vehicle. You may
additionally experience difficulty in obtaining services
in a foreign country for any number of reasons.
Further, we cannot assume any responsibility for prob-
lems that result from unsatisfactory service or lack of
service outside of the United States.