ESP KIA OPTIMA PLUG-IN HYBRID 2017 Repair Manual

Engine compartment................................................................ 9-03
Maintenance services............................................................... 9-04Owner’s responsibility.......................................................... 9-04
Owner maintenance precautions....................................... 9-04
Owner maintenance................................................................. 9-06 Owner maintenance schedule.............................................9-06
Scheduled maintenance service............................................. 9-08 Scheduled maintenance service precaution..................... 9-08
Normal maintenance schedule - for gasoline en‐ gine [for Europe (except Russia)].......................................9-09
Normal maintenance schedule - for gasoline en‐ gine [for Europe (except Russia)] (Continued)................. 9-10
Maintenance under severe usage conditions - for gasoline engine [for Europe (except Russia)]...................9-12
Normal maintenance schedule - for gasoline en‐ gine [except Europe (including Russia)]............................ 9-14
Normal maintenance schedule - for gasoline en‐ gine [except Europe (including Russia)] (Continued).......9-15
Maintenance under severe usage conditions - for gasoline engine [except Europe (including Russia)]........ 9-18
Explanation of scheduled maintenance items..................... 9-21 Engine oil and filter............................................................... 9-21
HSG (hybrid starter & generator) belt.............................. 9-21
Fuel filter (for gasoline)....................................................... 9-21
Fuel lines, fuel hoses and connections.............................. 9-21
Vapor hose (for gasoline engine) and fuel filler cap........9-21
Vacuum crankcase ventilation hoses ................................9-21
Air cleaner filter.....................................................................9-21
Spark plugs (for gasoline engine)....................................... 9-21
Cooling system...................................................................... 9-22 Coolant (Engine/Inverter).................................................... 9-22
Automatic transaxle fluid.................................................... 9-22
Brake hoses and lines........................................................... 9-22
Brake fluid ............................................................................. 9-22
Parking brake ........................................................................ 9-22
Brake discs, pads, calipers and rotors............................... 9-22
Suspension mounting bolts................................................. 9-22Steering gear box, linkage & boots/lower arm
ball joint.................................................................................. 9-22
Drive shafts and boots......................................................... 9-22
Air conditioning refrigerant................................................. 9-23
Engine oil.....................................................................................9-24 Checking the engine oil level................................................9-24
Changing the engine oil and filter...................................... 9-24
Coolant........................................................................................ 9-26 Checking the coolant level................................................... 9-26
Engine coolant....................................................................... 9-27
Inverter coolant..................................................................... 9-27
Recommended coolant.........................................................9-28
Changing the coolant............................................................ 9-29
Brake fluid ................................................................................. 9-30 Checking the brake fluid level............................................. 9-30
Washer fluid............................................................................... 9-31 Checking the washer fluid level.......................................... 9-31
Parking brake ............................................................................ 9-32 Checking the parking brake................................................. 9-32
Air cleaner.................................................................................. 9-33 Filter replacement.................................................................9-33
Climate control air filter........................................................... 9-35 Filter inspection..................................................................... 9-35
Maintenance

9

MAINTENANCE SERVICES
You should exercise the utmost care to
prevent damage to your vehicle and in‐
jury to yourself whenever performing any maintenance or inspection proce‐
dures.
Inadequate, incomplete or insufficient
servicing may result in operational problems with your vehicle that could
lead to vehicle damage, an accident, or
personal injury.
Owner’s responsibility
NOTICE
Maintenance Service and Record Re‐
tention are the owner's responsibili‐
ty.
We recommend in general that you
have your vehicle serviced by an au‐ thorized Kia dealer.
You should retain documents that show
proper maintenance has been per‐
formed on your vehicle in accordance with the scheduled maintenance serv‐
ice charts shown on the following pa‐
ges. You need this information to establish
your compliance with the servicing and
maintenance requirements of your ve‐
hicle warranties.
Detailed warranty information is provi‐ ded in your Warranty & Maintenance
book.
Repairs and adjustments required as a
result of improper maintenance or a lack of required maintenance are not
covered when your vehicle is covered bywarranty.
Owner maintenance precautions
Improper or incomplete service may re‐
sult in problems. This section gives in‐ structions only for the maintenance
items that are easy to perform.
NOTICE
Improper owner maintenance during
the warranty period may affect
warranty coverage. For details, read
the separate Warranty & Mainte‐
nance book provided with the vehi‐
cle. If you're unsure about any serv‐
icing or maintenance procedure, we
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recommend that the system be
serviced by an authorized Kia dealer.
WARNING
nMaintenance work
•Performing maintenance work ona vehicle can be dangerous. Youcan be seriously injured while per‐forming some maintenance proce‐dures. If you lack sufficient knowl‐edge and experience or the propertools and equipment to do thework, we recommend that thesystem be serviced by an author‐ized Kia dealer.
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Maintenance
9-04

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•Working under the hood with theengine running is dangerous. It be‐comes even more dangerous whenyou wear jewelry or loose clothing.These can become entangled inmoving parts and result in injury.Therefore, if you must run the en‐gine while working under the hood,make certain that you remove alljewelry (especially rings, bracelets,watches, and necklaces) and allneckties, scarves, and similar looseclothing before getting near theengine or cooling fans.
CAUTION
•Do not put heavy objects or applyexcessive force on top of the en‐gine cover (if equipped) or fuel re‐lated parts.
•When you inspect the fuel system(fuel lines and fuel injection devi‐ces), we recommend that you con‐tact an authorized kia dealer.
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•Do not drive long time with the en‐gine cover (if equipped) removed.
•When checking the engine room,do not go near fire.Fuel, washer fluid, etc. are flam‐mable oils that may cause fire.
•Before touching the battery, igni‐tion cables and electrical wiring,you should disconnect the battery"-" terminal. You may get an elec‐tric shock from the electric cur‐rent.
•When you remove the interior trimcover with a flat bed (-) driver, becareful not to damage the cover.
•Be careful when you replace andclean bulbs to avoid burns or elec‐trical shock.

9-05
9
Maintenance

NOTICE
We recommend that when replacing
tires, use the same originally sup‐
plied with the vehicles.
If not, that affects driving perform‐
ance.
CAUTION
When replacing the tires, recheckand tighten the wheel nuts afterdriving about 50 km (31 miles) andrecheck after driving about 1,000 km(620 miles).If the steering wheel shakes or thevehicle vibrates while driving, thetire is out of balance. Align the tirebalance. If the problem is not solved,we recommend that you contact anauthorized Kia dealer.
WARNING
nReplacing tires
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To reduce the chance of serious orfatal injuries from an accidentcaused by tire failure or loss of vehi‐cle control:•Replace tires that are worn, showuneven wear, or are damaged.Worn tires can cause loss of brak‐ing effectiveness, steering control,and traction.
•Do not drive your vehicle with toolittle or too much pressure in yourtires. This can lead to uneven wearand tire failure.
•When replacing tires, never mix ra‐dial and bias-ply tires on the samecar. You must replace all tires (in‐cluding the spare) if moving fromradial to bias-ply tires.
•Using tires and wheels other thanthe recommended sizes couldcause unusual handling character‐istics and poor vehicle control, re‐sulting in a serious accident.
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•Wheels that do not meet Kia’sspecifications may fit poorly andresult in damage to the vehicle orunusual handling and poor vehiclecontrol.
•The ABS works by comparing thespeed of the wheels. The tire sizeaffects wheel speed. When replac‐ing tires, all 4 tires must use thesame size originally supplied withthe vehicle. Using tires of a differ‐ent size can cause the ABS (Anti-lock Brake System) and ESC (Elec‐tronic Stability Control) to work ir‐regularly.
Wheel replacement
When replacing the metal wheels for
any reason, make sure the new wheels are equivalent to the original factory
units in diameter, rim width and offset.
WARNING
A wheel that is not the correct sizemay adversely affect wheel and
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9-47
9
Maintenance

this section for additional
information.
Wheel size designation
Wheels are also marked with important
information that you need if you ever have to replace one. The following ex‐
plains what the letters and numbers in
the wheel size designation mean. Example wheel size designation:
7.5JX19
7.5 - Rim width in inches.
J - Rim contour designation.
19 - Rim diameter in inches.
Tire speed ratings
The chart below lists many of the dif‐ ferent speed ratings currently being
used for passenger car tires. The speed
rating is part of the tire size designa‐ tion on the sidewall of the tire. This
symbol corresponds to that tire's de‐
signed maximum safe operating speed.
SpeedRatingSymbolMaximum Speed
S 180 km/h (112 mph)
T 190 km/h (118 mph)
H 210 km/h (130 mph) V 240 km/h (149 mph)
SpeedRatingSymbolMaximum Speed
Z Above 240 km/h (149
mph)
3. Checking tire life (TIN: Tire
Identification Number)
Any tires that are over 6 years old,
based on the manufacturing date, (in‐ cluding the spare tire) should be re‐
placed by new ones. You can find the
manufacturing date on the tire sidewall (possibly on the inside of the wheel),
displaying the DOT Code. The DOT Code
is a series of numbers on a tire consist‐ ing of numbers and English letters. The
manufacturing date is designated by
the last four digits (characters) of the DOT code.
DOT : XXXX XXXX OOOO
The front part of the DOT means a
plant code number, tire size and tread
pattern and the last four numbers indi‐ cate week and year manufactured.
For example:
DOT XXXX XXXX 1616 represents that
the tire was produced in the 16th week
of 2016.
WARNING
nTire age
Tires degrade over time, even whenthey are not being used.Regardless of the remaining tread,we recommend that tires be re‐placed after approximately six (6)years of normal service. Heat causedby hot climates or frequent highloading conditions can accelerate theaging process. Failure to follow thiswarning can result in sudden tirefailure, which could lead to a loss ofcontrol and an accident involving se‐rious injury or death.
4. Tire ply composition and material
The number of layers or plies of rub‐
ber-coated fabric in the tire. Tire man‐ ufacturers also must indicate the ma‐
terials in the tire, which include steel,
nylon, polyester, and others. The letter "R" means radial ply construction; the
letter "D" means diagonal or bias ply
construction; and the letter "B" means belted-bias ply construction.

9-49
9
Maintenance

APPEARANCE CARE
Exterior care
Exterior general caution
It is very important to follow the label
directions when using any chemical cleaner or polish. Read all warning and
caution statements that appear on the
label.
Finish maintenance
Washing
To help protect your vehicle’s finish
from rust and deterioration, wash it thoroughly and frequently at least once
a month with lukewarm or cold water.
If you use your vehicle for off-road
driving, you should wash it after each off-road trip. Pay special attention to
the removal of any accumulation of
salt, dirt, mud, and other foreign mate‐ rials. Make sure the drain holes in the
lower edges of the doors and rocker
panels are kept clear and clean.
Insects, tar, tree sap, bird droppings, in‐ dustrial pollution and similar deposits
can damage your vehicle’s finish if not
removed immediately.
Even prompt washing with plain water
may not completely remove all these
deposits. A mild soap, safe for use on
painted surfaces, may be used. After washing, rinse the vehicle thor‐
oughly with lukewarm or cold water. Do
not allow soap to dry on the finish.
CAUTION
•Do not use strong soap, chemicaldetergents or hot water, and donot wash the vehicle in direct sun‐light or when the body of the vehi‐cle is warm.
•Be careful when washing the sidewindows of your vehicle.Especially, with high-pressure wa‐ter, water may leak through thewindows and wet the interior.
•To prevent damage to the plasticparts and lamps, do not clean withchemical solvents or strong deter‐gents.
WARNING
nWet brakes
After washing the vehicle, test thebrakes while driving slowly to see if
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they have been affected by water. Ifbraking performance is impaired, drythe brakes by applying them lightlywhile maintaining a slow forwardspeed.
High-pressure washing
• When using high-pressure washers, make sure to maintain sufficient dis‐
tance from the vehicle.
Insufficient clearance or excessive pressure can lead to component
damage or water penetration.
• Do not spray the camera, sensors or its surrounding area directly with a
high pressure washer. Shock applied
from high pressure water may cause the device to not operate normally.
• Do not bring the nozzle tip close to boots (rubber or plastic covers) or
connectors as they may be damaged
if they come into contact with high
pressure water.

9-85
9
Maintenance

Recommended SAE viscosity number
CAUTION
Always be sure to clean the area around any filler plug, drain plug, or dipstick before checking or draining any lubricant.This is especially important in dusty or sandy areas and when the vehicle is used on unpaved roads. Cleaning the plug anddipstick areas will prevent dirt and grit from entering the engine and other mechanisms that could be damaged.
Engine oil viscosity (thickness) has an effect on fuel economy and cold weather operating (engine start and engine oil flowabil‐
ity). Lower viscosity engine oils can provide better fuel economy and cold weather performance, however, higher viscosity en‐ gine oils are required for satisfactory lubrication in hot weather.
Using oils of any viscosity other than those recommended could result in engine damage. When choosing an oil, consider the
range of temperature your vehicle will be operated in before the next oil change. Proceed to select the recommended oil vis‐ cosity from the chart.
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*1 : For better fuel economy, it is recommended to use the engine oil of a viscosity grade SAE 5W-30 (ACEA A5). However, if
the engine oil is not available in your country, select the proper engine oil using the engine oil viscosity chart.

Specifications & Consumer information
10-12