belt KIA PICANTO 2006 Service Manual

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75
Maintenance
NORMAL MAINTENANCE SCHEDULE
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change. *1: Adjust alternator and power steering (and water pump drive belt) and airconditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
*2 : Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Drive belts *1 Gasoline I I I I I I I I
Diesel I I I I
Engine oil and Gasoline R R R R R R R R
engine oil filter *2
DieselFor Europe R R R R R R R R
Except Europe
Engine timing belt
I R
Air cleaner element I R I R I R I R
Spark plugs (Gasoline) For Europe R R R R
Except Europe
Valve clearance
I I I I
Vapor hose and fuel filler cap I I I I
Vacuum and crankcase ventilation hoses I I I IFuel filter (
Gasoline) RR
Replace every 40,000 km (25,000 miles)
Replace every 10,000 km (6,000 miles) or 12 months

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Maintenance
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7
NORMAL MAINTENANCE SCHEDULE (cont.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change. *3
: If the diesel fuel specifications don't meet the European standards EN590, replace it more frequently.
Consult an authorized Kia dealer for details.
*4 : When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
MAINTENANCE ITEM
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Fuel filter cartridge *3
Diesel R R R R
Fuel lines and hoses I I I I
Cooling system Engine coolant For Europe
*4
Except Europe
Battery condition
I I I I I I I I
All electrical systems I I I I
Brake lines, hoses and connections I I I I I I I I
Brake pedal, clutch pedal I I I I
Parking brake I I I I
Inspect “Coolant level adjustment and leak” every day
Inspect “Water pump” when replacing the drive belt or timing belt
At first, replace at 90,000 km or 60 months: after that, replace every 45,000 km or 24 months
Replace every 45,000 km or 24 months
MAINTENANCE INTERVALS

Maintenance
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7
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
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The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Engine oil and Gasoline R Every 7,500 km (5,000 miles) or 6 months
engine oil filter Diesel For Europe R Every 7,500 km (5,000 miles) or 6 months A, B, C, F, G, H, I, J
Execpt Europe R Every
5,000 km (3,000 miles) or 6 months
Air cleaner element I C, E
Spark plug Gasoline I B, H
Engine timing belt R Every 60,000 km (37,000 miles) or 48 months D, E, F, G
Manual transaxle fluid For Europe R Every 90,000 km (60,000 miles)
A, C, D, E, F, G, H, I(if equipped)Except Europe R Every 100,000 km (62,000 miles)
Automatic transaxle fluid For Europe R Every 45,000 km (30,000 miles) A, C, E, F, G ,H ,I
(if equipped)Except Europe R Every 40,000 km (25,000 miles)
Steering gear box, linkage and boots I C, D, E, F, G
Front suspension ball joints I C, D, E, F, G
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect when the engine is malfunctioned
and if necessary, replace

Maintenance
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7
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OWNER MAINTENANCE
Owner maintenance schedule
The following lists are vehicle checks and inspections that should be per-
formed by the owner or an AuthorizedKia Dealer at the frequencies indicat-
ed to help ensure safe, dependable
operation of your vehicle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.
When you stop for fuel:
 Check the engine oil level.
 Check coolant level in coolant reservoir.
 Check the windshield washer fluid level.  Look for low or under-inflated tires.
While operating your vehicle:
 Note any changes in the sound of
the exhaust or any smell of
exhaust fumes in the vehicle.
 Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-ahead position.
 Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, levelroad.
 When stopping, listen and check for strange sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
 If any slipping or changes in the operation of your transaxle occurs,
check the transaxle fluid level.
 Check automatic transaxle P (Park) function.
 Check parking brake.
 Check for fluid leaks under your vehicle (water dripping from the air conditioning system after use is
normal).
At least monthly:
 Check coolant level in the coolantrecovery reservoir.
 Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flash-
ers.
 Check the inflation pressures of all tires including the spare.
At least twice a year
(i.e., every Spring and Fall) :
 Check radiator, heater and air con- ditioning hoses for leaks or da-
mage.
 Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
 Check headlight alignment.
 Check muffler, exhaust pipes, shields and clamps.
 Check the lap/shoulder belts for wear and function.
 Check for worn tires and loose wheel lug nuts.
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot
coolant and steam may blow out
under pressure. This could
cause serious injury.

Maintenance
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7
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DRIVE BELTS
➀ Alternator pulley
➁ Water pump pulley
➂ Crank shaft pulley
➃ P/S pump pulley
➄ A/C compressor pulley Drive belts should be checked peri-
odically for proper tension and
adjusted if necessary. At the same
time, belts should be examined for
cracks, wear, fraying or other evi-
dence of deterioration and replaced
if necessary.
Belt routing should also be checked
to be sure there is no interference
between the belts and other parts of
the engine. After a belt is replaced,
the new belt should be adjusted
again after two or three weeks to
eliminate slack resulting from initial
stretching after use.
Checking the compressor drive belt When the air conditioning is being
used regularly, the compressor drive
belt tension should be checked atleast once a month.
To check the drive belt tension, turn
the engine off, press down on the
belt halfway between the engine
crankshaft and compressor pulleys.
Pressing with your finger, you should
not be able to deflect this belt any-
more than 8.5 mm (0.33 in). If you
have the instruments to check it, with
a force of 98 N (22 lb.), the deflection
should be 8.0 mm (0.315 in). If the
belt is too loose, have it adjusted by
an authorized Kia Dealer.
1SAE7018
➀
➁
➂
➃
➄

743
Maintenance
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Wheel replacement
When replacing the metal wheels for
any reason, make sure the new
wheels are equivalent to the original
factory units in diameter, rim widthand offset.WARNING
 When replacing tires, never mix radial, bias-belted, and
bias-type tires. All four tires
should be of the same size,
design and construction. Use
only the tire sizes listed on the
Tire Label found below the
door striker on the driver’s
side. Make sure that all tires
and wheels are the same size
and have the same load-carry-
ing capacity. Use only tire andwheel combinations recom-
mended on the Tire Label or
by an Authorized Kia Dealer.
Failure to follow these precau-
tions can adversely affect the
safety and handling of your
vehicle.
(Continued)(Continued)
 The use of any other tire sizeor type may seriously affect
ride, handling, ground clear-
ance, tire clearance, andspeedometer calibration.
 Driving on worn-out tires is very hazardous and will
reduce braking effectiveness,
steering accuracy, and trac-tion.
 It is best to replace all four tires at the same time. If that is
not possible, or necessary,
then replace the two front or
two rear tires as a pair.Replacing just one tire can
seriously affect your vehicle’shandling.
WARNING
A wheel that is not the correct
size may adversely affect wheel
and bearing life, braking and
stopping abilities, handling
characteristics, ground clear-
ance, body-to-tire clearance,
snow chain clearance,
speedometer calibration, head-
light aim and bumper height.

Maintenance
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7
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INTERIOR CARE
Interior general precautions
Prevent caustic solutions such as perfume and cosmetic oil from con-
tacting the dashboard because they
may cause damage or discoloration.
If they do contact the dashboard,
wipe them off immediately. See the
instructions that follow for the proper
way to clean vinyl.
Cleaning the upholstery and interior trim
Vinyl
Remove dust and loose dirt from
vinyl with a whisk broom or vacuum
cleaner. Clean vinyl surfaces with a
vinyl cleaner.
Fabric
Remove dust and loose dirt from fab-
ric with a whisk broom or vacuum
cleaner. Clean with a mild soap solu-
tion recommended for upholstery or
carpets. Remove fresh spots imme-
diately with a fabric spot cleaner. If
fresh spots do not receive immediate
attention, the fabric can be stained
and its color can be affected. Also, its
fire-resistant properties can be
reduced if the material is not proper-ly maintained. Cleaning the lap/shoulder belt webbing
Clean the belt webbing with any mild
soap solution recommended for
cleaning upholstery or carpet. Follow
the instructions provided with the
soap. Do not bleach or re-dye the
webbing because this may weakenit.
Cleaning the interior window glass
If the interior glass surfaces of the
vehicle become fogged (that is, cov-
ered with an oily, greasy or waxy
film), they should be cleaned with
glass cleaner. Follow the directions
on the glass cleaner container.
✽✽
NOTICE
Do not scrape or scratch the inside
of the rear window. This may result
in damage to the rear window
defroster grid.
CAUTION
Using anything but recommend- ed cleaners and proceduresmay affect the fabric’s appear-ance and fire-resistant proper- ties.

Index
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9
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Air cleaner ·································································· 7-31
Airbags-supplemental restraint system ··················· 3-56
Antenna ······································································· 3-91
Automatic transaxle ··········································· 4-7, 7-27
Battery ········································································ 7-37
Before driving ······························································ 5-5
Brake system ······························································ 4-13
Brakes and clutch ······················································ 7-20
Bulb replacement ······················································· 7-47
Climate control air filter ············································ 7-33
Defroster ····································································· 4-41
Door locks ····································································· 3-8
Drive belts ··································································· 7-22
Electrical circuit protection ········································ 6-7
Emergency commodity ·············································· 6-34
Emergency starting ····················································· 6-4
Emission control system ·············································· 5-3 Engine compartment ················································· 7-12
Engine cooling system ··············································· 7-17
Engine oil and oil filter ·············································· 7-14
Exterior care ······························································ 7-56
Exterior overview ························································ 2-2
Fuel filler lid ······························································· 3-76
Fuel filter ······································································7-31
Fuel requirements ························································ 5-2
Gauges ········································································· 4-25
Hazard warning flasher ············································ 4-42
Hood ············································································ 3-75
How to use this manual ··············································· 1-2
If you have a flat tire
(If the vehicle is equipped with spare tire) ··········· 6-19
If you have a flat tire (If the vehicle is
equipped with TireMobilityKit) ······························ 6-25
Ignition switch ······························································ 4-2
Immobilizer system ······················································ 3-7
Instrument cluster ····················································· 4-23
Instrument panel overview ········································· 2-5
A
B
C
D
E
F
G
H
I

93
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Index
Interior care ······························································· 7-60
Interior features ························································· 3-86
Interior lights ····························································· 3-82
Interior overview ························································· 2-4
Keys ··············································································· 3-2
Label information ······················································ 5-22
Lighting ······································································· 4-33
Lubricant specifications ············································ 7-54
Lubricants and fluids ················································ 7-30
Luggage net ································································ 3-90
Maintenance services ··················································· 7-3
Maintenance under severe usage conditions ············· 7-8
Manual climate control system ································ 4-43
Manual transaxle ················································ 4-6, 7-25
Mirrors ········································································ 3-79
Normal maintenance schedule ··································· 7-5
Overheating ·································································· 6-3Overloading ································································ 5-21
Owner maintenance ··················································· 7-10
Parking brake ···························································· 7-21
Power steering ···························································· 7-23
Remote keyless entry ··················································· 3-4
Road warning ······························································· 6-2
Safety belts ································································· 3-32
Seat ·············································································· 3-16
Special driving conditions ··········································· 5-7
Specifications ································································ 8-2
Starting the engine ······················································· 4-4
Steering wheel ··················································· 4-20, 7-24
Storage compartment ················································ 3-83
Suggestions for economical operation ······················· 5-6
Theft-alarm system ···················································· 4-53
Tires and wheels ························································ 7-40
Towing ········································································· 6-14
Trailer towing ····························································· 5-13
K
L
M
N
O
P
R
S
T