belt KIA QUORIS 2016 Repair Manual

Maintenance
8
7
At least monthly:
Check coolant level in the engine
coolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flash-
ers.
Check the inflation pressures of all tires including the spare.
At least twice a year
(i.e., every Spring and Fall):
Check radiator, heater and air con- ditioning hoses for leaks or dam-
age.
Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and checks,and hood hinges.
Lubricate door and hood locks and latches.
Lubricate door rubber weather- strips.
Check the air conditioning system.
Check the power steering fluid level.
Inspect and lubricate automatic transaxle linkage and controls.
Clean battery and terminals.
Check the brake fluid level.

Maintenance
10
7
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE, FOR RUSSIA
The following maintenance services must be performed to ensure good emission control and performance. Keep
receipts for all vehicle emission services to protect your warranty. Where both mileage and time are shown, the fre-
quency of service is determined by whichever occurs first. * 1
: Inspect drive belt tensioner, idler and alternator pulley and
if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350
miles) or before starting a long trip.
* 3
: The engine oil level should be checked regularly and main-
tained properly. Operating with an insufficient amount of oil
can damage the engine, and such damage is not covered
by warranty.
* 4
: This maintenance schedule depends on fuel quality. It is
applicable only when using a qualified fuel <"EN590 or equiv-
alent">. If the diesel fuel specifications don't meet the EN590,
it must be replaced more frequently. Kia recommends "every
7,500km inspection, every 15,000km replacement".
If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problem etc.,replace the fuel filter immediately regardless of maintenance
schedule and we recommand that you consult an authorized
Kia dealer for details
* 5
: For your convenience, it can be replaced prior to it's interval
when you do maintenance of other items.
* 6
: Inspect for excessive valve noise and/or engine vibration
and adjust if necessary. We recommended that the system
should be checked by an authorized Kia dealer. *
7
: The fuel filter is considered to be maintenance free but peri-
odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediate-
ly regardless of maintenance schedule and we recommand
that you consult an authorized Kia dealer for details.
* 8
: When adding coolant, use only deionized water or soft
water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture can
result in serious malfunction or engine damage.
* 9
: Inspect and if necessary correct or replace. Inspect drive
belt tensioner, idler and alternator pulley and if necessary
correct or replace.
* 10
: If good quality gasolines that meet Europe Fuel standards
(EN228) or equivalents including fuel additives is not avail-
able, one bottle of additive is recommended. Additives are
available from your authorized Kia dealer along with infor-
mation on how to use them. Do not mix other additives.
* 11
: Manual transaxle fluid, and differential oil should be
changed anytime they have been submerged in water.

Maintenance
12
7
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE, FOR RUSSIA (CONT.)
30,000 km (20,000 miles) or 24months
❑ Inspect air cleaner filter
(for Except China, India, Middle East)
❑ Inspect air conditioner refrigerant/compressor
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect all electrical system
❑ Inspect brake fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt * 1
❑ Inspect drive shafts and boots
❑ Inspect EHPS motor pump and hoses
(Every 20,000 km)
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel tank air filter - For China
❑ Inspect fuel filter * 7
❑ Inspect power steering fluid and hoses
❑ Inspect propeller shaft
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect vacuum hose (for EGR & throttle body)
(Continued)
(Continued)
❑ Replace air cleaner filter (for China, India, Middle East)
❑ Replace climate control air filter
❑ Replace engine oil and filter - Except China, Middle East * 2
❑ Replace engine oil and filter
- For middle East, India, Libia, Algeria, Morocco, Tunisia,
Sudan, Eqypt, Iran* 2
(Every 10,000 km (6,500 miles) or 12months * 3
)
❑ Replace engine oil and filter - For China
(Every 5,000 km or 6months)
❑ Add fuel additives * 10
(Every 5,000 km or 6months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
14
7
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE, FOR RUSSIA (CONT.)
60,000 km (40,000 miles) or 48months
❑ Inspect air cleaner filter
(for Except China, India, Middle East)
❑ Inspect air conditioner refrigerant/compressor
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect all electrical systems
❑ Inspect brake fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt * 1
❑ Inspect drive shafts and boots
❑ Inspect EHPS motor pump and hoses
(Every 20,000 km)
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel tank air filter - For China
❑ Inspect fuel lines, hoses and connections
❑ Inspect power steering fluid and hoses
❑ Inspect propeller shaft
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect vacuum hose (for EGR & throttle body)
(Continued)
(Continued)
❑ Inspect rear differential oil * 11
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter (for China, India, Middle East)
❑ Replace fuel tank air filter - Except China
❑ Replace climate control air filter
❑ Replace engine oil and filter - Except China, Middle East * 2
❑ Replace engine oil and filter
- For middle East, India, Libia, Algeria, Morocco, Tunisia,
Sudan, Eqypt, Iran* 2
(Every 10,000 km (6,500 miles) or 12months* 3
)
❑ Replace fuel filter * 7
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Replace engine oil and filter - For China
(Every 5,000 km or 6months)
❑ Add fuel additives * 10
(Every 5,000 km or 6months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
16
7
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE, FOR RUSSIA (CONT.)
90,000 km (60,000 miles) or 72months
❑ Inspect air conditioner refrigerant/compressor
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect all electrical system
❑ Inspect brake fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt * 1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect EHPS motor pump and hoses
(Every 20,000 km)
❑ Inspect front suspension ball joints
❑ Inspect fuel filter * 7
❑ Inspect fuel tank air filter - Except China
❑ Inspect power steering fluid and hoses
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect propeller shaft
❑ Inspect vacuum hose (for EGR & throttle body)
❑ Inspect valve clearance (3.8L) * 5
*6
❑ Replace air cleaner filter (for all region)
❑ Replace climate control air filter
(Continued)
(Continued)
❑ Replace fuel tank air filter - For China
❑ Replace engine oil and filter - Except China, Middle East * 2
❑ Replace engine oil and filter
- For middle East, India, Libia, Algeria, Morocco, Tunisia,
Sudan, Eqypt, Iran* 2
(Every 10,000 km (6,500 miles) or 12months* 3
)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Replace engine oil and filter - For China
(Every 5,000 km or 6months)
❑ Add fuel additives * 10
(Every 5,000 km or 6months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
18
7
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE, FOR RUSSIA (CONT.)
120,000 km (80,000 miles) or 96months
❑ Inspect air cleaner filter
(for Except China, India, Middle East)
❑ Inspect air conditioner refrigerant/compressor
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect all electrical system
❑ Inspect brake fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt * 1
❑ Inspect drive shafts and boots
❑ Inspect EHPS motor pump and hoses (Every 20,000 km)
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect fuel tank air filter - For China
❑ Inspect power steering fluid and hoses
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect rear differential oil * 11
❑ Inspect vapor hose and fuel filler cap
❑ Inspect propeller shaft
❑ Inspect vacuum hose (for EGR & throttle body)
❑ Replace air cleaner filter (for China, India, Middle East)
❑ Replace climate control air filter
(Continued)
(Continued)
❑ Replace engine oil and filter - Except China, Middle East * 2
❑ Replace engine oil and filter
- For middle East, India, Libia, Algeria, Morocco, Tunisia,
Sudan, Eqypt, Iran* 2
(Every 10,000 km (6,500 miles) or 12months* 3
)
❑ Replace fuel filter * 7
❑ Replace fuel tank air filter - Except China
❑ Replace spark plugs (Iridium) * 5
(Every 160,000 km (100,000 miles) or 120months)
❑ Replace coolant * 8
(At first, 200,000 km (120,000 miles) or 120months
after that, every 40,000 km (25,000 miles) or 24months * 5
)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Replace engine oil and filter - For China
(Every 5,000 km or 6months)
❑ Add fuel additives * 10
(Every 5,000 km or 6months)
No check, No service required
❑ Automatic transaxle fluid
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

721
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the car
is being driven in severe conditions,more frequent oil and filter changesare required. Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary. Fuel filter A clogged filter can limit the speed at
which the vehicle may be driven,damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of
foreign matter accumulates in the
fuel tank, the filter may require
replacement more frequently.
After installing a new filter, run the
engine for several minutes, and
check for leaks at the connections.
We recommend that the fuel lines,fuel hoses and connectioner be
replaced by an authorized Kia dealer.
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. We recommend that the fuel
lines, fuel hoses and connectionsr be
replaced by an authoized Kia dealer.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure that a new
vapor hose or fuel filler cap is cor-rectly replaced.
CAUTION
When you are inspecting the
belt, place the engine start/stopbutton in the OFF or ACC posi- tion.

753
Maintenance
4. Tire ply composition and mate-rial
The number of layers or plies of rub-
ber-coated fabric in the tire. Tire
manufacturers also must indicate the
materials in the tire, which include
steel, nylon, polyester, and others.
The letter "R" means radial ply con-
struction; the letter "D" means diago-
nal or bias ply construction; and theletter "B" means belted-bias ply con-
struction.
5. Maximum permissible inflationpressure
This number is the greatest amount of air pressure that should be put in
the tire. Do not exceed the maximum
permissible inflation pressure. Refer
to the Tire and Loading Information
label for recommended inflation
pressure.
6. Maximum load rating
This number indicates the maximum
load in kilograms and pounds that can
be carried by the tire. When replacing
the tires on the vehicle, always use a
tire that has the same load rating as
the factory installed tire.
7. Uniform tire quality grading
Quality grades can be found where
applicable on the tire sidewall
between tread shoulder and maxi-
mum section width.
For example:
TREADWEAR 200
TRACTION AA
TEMPERATURE A Tread wear
The tread wear grade is a compara-
tive rating based on the wear rate ofthe tire when tested under controlled
conditions on a specified govern-
ment test course. For example, a tire
graded 150 would wear one-and-a-
half times (1½) as well on the gov-
ernment course as a tire graded 100.
The relative performance of tires depends upon the actual conditions
of their use, however, and may
depart significantly from the norm
due to variations in driving habits,
service practices and differences in
road characteristics and climate.
These grades are molded on the
side-walls of passenger vehicle tires.
The tires available as standard or
optional equipment on your vehicle
may vary with respect to grade.

765
Maintenance
Fuse NameSymbolFuse rastingCircuit Protected
MODULE 66MODULE10ASmart Key Control Module, BCM
A/BAG15ADriver Seat Belt Pretensioner, Passenger Seat Belt Pretensioner, SRS Control Module
A/BAG IND10AInstrument Cluster
IGN 1IG 120AE/R Fuse & Relay Box LH (FUSE : F20, F21, F23, F25, F26, F27)
MEMORY 11 MEMORY10APassenger IMS Control Module, Driver/Passenger Door Module, Driver/Passenger Power Seat
Switch, Rear Door Module LH/RH, Power Trunk Module, Instrument Cluster, BCM,
Security Sensor, Analogue Clock, A/C Control Module, Head-Up Display
MULTI MEDIA10ARear Monitor Module, Keyboard, A/V Navigation Head Unit, Front Monitor,
Rear Monitor LH/RH, LVDS
ROOM LAMP10ARear Seat Foot Lamp LH/RH, Trunk Room Lamp LH/RH, Driver/Passenger Foot Lamp,
Room Lamp, Overhead Console Lamp, Front Vanity Lamp Switch LH/RH, Rear Vanity Lamp
Switch LH/RH, Garnish Lamp LH/RH, Garnish Center Lamp, Glove Box Lamp
MEMORY 33MEMORY10ARF Receiver
EPB 115AElectric Parking Brake Module
SPARE15ASpare
IGN 2IG 220AE/R Fuse & Relay Box LH (Fuse : F29, F30)
A/CON 110AA/C Control Module, Ionizer, AQS Sensor, Incar Sensor, Metal Core Block (PCB #2) (Blower Relay)
AFLS15AAdaptive Front Lighting Module, HEAD LAMP LH/RH
SPARE10ASpare
P/OUTLET FR20AFront Cigarette Lighter

Maintenance
72
7
FuseFuse NameSymbolFuse rastingCircuit Protected
METAL
CORE
BLOCK
(PCB #2)
A/C 210AA/C Control Module
Cruise10ASmart Cruise Control Radar
TCU 215ATCM
ECU 210AECM
Blower40AMetal Core Block(PCB) (Blower Relay)
Start 130AE/R Fuse Relay Box LH (RLY.2)
MULTI FUSE
Seat Belt LH40ADriver Seat Belt Pretensioner
Seat Belt RH40APassenger Seat Belt Pretensioner
Battery 260ASmart Junction Box (Fuse : F13~20, F23, F24, F27, F28, IPS5~8, Arisu-LT2)
Battery 160ASmart Junction Box (Fuse : F38, IPS1, 3, Arisu-LT1, Leak Current Autocut Device)
EHPS 280AEHPS Module
FUSEBattery 460AMetal Core Block (PCB #1) (Fuse : F2, F4, F6, F10, F11, F12)
Battery 560AMetal Core Block (PCB #2) (Fuse : F7, F11)