engine KIA Rio 2015 3.G Owner's Manual

729
Maintenance
BRAKE/CLUTCH (IF EQUIPPED) FLUID
Checking the brake/clutch* fluid
level
Check the fluid level in the reservoir peri-
odically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap and
adding brake/clutch* fluid, clean the area
around the reservoir cap thoroughly to
prevent brake/clutch* fluid contamina-
tion.
* if equippedIf the level is low, add fluid to the MAX
level. The level will fall with accumulated
mileage. This is a normal condition asso-
ciated with the wear of the brake linings
and/or clutch disc (if equipped). If the
fluid level is excessively low, have the
brake/clutch* system checked by an
authorized Kia dealer.
Use only the specified brake/clutch* fluid.
(Refer to “Recommended lubricants and capacities” in section 8.)
Never mix different types of fluid.
In the event the brake/clutch* system
requires frequent additions of fluid, the
vehicle should be inspected by an
authorized Kia dealer. When changing and adding brake/clutch*
fluid, handle it carefully. Do not let it come
in contact with your eyes. If brake/clutch*
fluid should come in contact with your
eyes, immediately flush them with a large
quantity of fresh tap water. Have your
eyes examined by a doctor as soon as
possible.
Brake/clutch* fluid, which has been
exposed to open air for an extended time
should never be used as its quality can-
not be guaranteed. It should be disposed
of properly.
CAUTION - Brake/clutch
fluid
Do not allow brake/clutch* fluid to
contact the vehicle's body paint, aspaint damage will result.
CAUTION - Proper fluid
Only use brake/clutch fluid in brake/clutch system. Smallamounts of improper fluids (suchas engine oil) can cause damage tothe brake/clutch system.
OUB071007

731
Maintenance
PARKING BRAKE
Checking the parking brake
Check the stroke of the parking brake by
counting the number of “clicks’’ heard
while fully applying it from the released
position. Also, the parking brake alone
should securely hold the vehicle on a fair-
ly steep grade. If the stroke is more or
less than specified, have the parking
brake adjusted by an authorized Kia
dealer.
Stroke : 6~8 “clicks’’ at a force of 20 kg (44 lbs, 196 N).
Filter replacement
It must be replaced when necessary, and
should not be washed.
You can clean the filter when inspecting
the air cleaner element.
Clean the filter by using compressed air. Replace the filter according to the
Maintenance Schedule.
If the vehicle is operated in extremely
dusty or sandy areas, replace the ele- ment more often than the usual recom-mended intervals. (Refer to“Maintenance under severe usage condi- tions” in this section.)
AIR CLEANER
OUB051016OUB071010
CAUTION - Air filter
maintenance
Do not drive with the air cleaner removed; this will result in exces-sive engine wear.
When removing the air cleaner fil- ter, be careful that dust or dirtdoes not enter the air intake, or damage may result.
Use a Kia genuine part. Use of nongenuine part could damagethe air flow sensor.

Maintenance
36
7
Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
If the battery becomes discharged in a
short time (because, for example, the
headlights or interior lights were left on
while the vehicle was not in use),
recharge it by slow charging (trickle)
for 10 hours.
If the battery gradually discharges because of high electric load while the
vehicle is being used, recharge it at no
more than 20-30A for two hours. When recharging the battery, observe
the following precautions:
The battery must be removed from the
vehicle and placed in an area with
good ventilation.
Watch the battery during charging, and stop or reduce the charging rate if the
battery cells begin gassing (boiling)
violently or if the temperature of the
electrolyte of any cell exceeds 49°C
(120°F).
Wear eye protection when checking the battery during charging.
Disconnect the battery charger in the following order.
1. Turn off the battery charger main switch.
2. Unhook the negative clamp from the negative battery terminal.
3. Unhook the positive clamp from the positive battery terminal.
Before performing maintenance or recharging the battery, turn off all
accessories and stop the engine.
The negative battery cable must be removed first and installed last when
the battery is disconnected.
Reset items
Items should be reset after the battery
has been discharged or the battery has
been disconnected.
Auto down window (See section 4)
Sunroof (See section 4)
Trip computer (See section 4)
Climate control system (See section 4)
Clock (See section 4)
Audio (See section 4)

749
Maintenance
FUSES
A vehicle’s electrical system is protected
from electrical overload damage by
fuses.This vehicle has 2 fuse panels, one locat-
ed in the driver’s side panel bolster, the
other in the engine compartment near
the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check the
appropriate circuit fuse. If a fuse has
blown, the element inside the fuse will
melt.
If the electrical system does not work,
first check the driver’s side fuse panel.
Always replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and immediately
consult an authorized Kia dealer.
Three kinds of fuses are used: blade type
for lower amperage rating, cartridge type, and multi fuse for higher amperage rat-ings.
✽ ✽ NOTICE
The actual fuse/relay panel label may
differ from equipped items.
OTA070039
Blade type
Cartridge type
Fusible link B B
B
B
l
l
l
l
o
o
o
o
w
w
w
w
n
n
n
n
B
B
B
B
l
l
l
l
o
o
o
o
w
w
w
w
n
n
n
n
B
B
B
B
l
l
l
l
o
o
o
o
w
w
w
w
n
n
n
n
WARNING - Fuse replace-
ment
Never replace a fuse with any-
thing but another fuse of the
same rating.
A higher capacity fuse could cause damage and possibly a
fire.
Never install a wire or aluminum foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage
and a possible fire.
CAUTION - Fuse replace-ment
Do not use a screwdriver or any
other metal object to remove fusesbecause it may cause a short circuit and damage the system.

Maintenance
50
7
Instrument panel fuse replacement
1. Turn the ignition switch and all other
switches off.
2. Open the fuse panel cover.
3. Pull the suspected fuse straight out. Use the removal tool provided in the
engine compartment fuse panel.
4. Check the removed fuse; replace it if it is blown.
5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized Kia
dealer.
If you do not have a spare, use a fuse of the same rating from a circuit you maynot need for operating the vehicle, suchas the cigar lighter fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse block in the engine
compartment. If a fuse is blown, it must
be replaced.
OUB071019
CAUTION - Fuse
Replacement
Do not input any other objectsexcept fuses or relays intofuse/relay terminals such as a driv-er or wiring. It may cause contactfailure and system malfunction.
WARNING - Electrical Fire
When replacing a blown fuse or relay with a new one, make sure
the new fuse or relay fits tightly
into the clips The incomplete fas-
tening fuse or relay may cause the
vehicle wiring and electric sys-
tems damage and a possible fire.
Do not remove fuses, relays and terminals fastened with bolts or
nuts. The fuses, relays and termi-
nals may be fastened incomplete-
ly, and it may cause a possible fire.
If fuses, relays and terminals fas-
tened with bolts or nuts are blown,
we recommend that you consult
with an authorized Kia dealer.

751
Maintenance
Memory fuse
Your vehicle is equipped with the memo-
ry fuse to prevent battery discharge if
your vehicle is parked without being
operated for prolonged periods. Use the
following procedures before parking the
vehicle for prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver’s side panel cover andpull up the memory fuse. If the memory fuse is pulled up from the
fuse panel, the warning chime, audio,
clock and interior lamps, etc., will not
operate. Some items must be reset after
replacement. Refer to “Battery” in this
section.
Even though the memory fuse is pulled
up, the battery can still be discharged by
operation of the headlights or other elec-
trical devices.
Engine compartment panel fuse
replacement
1. Turn the ignition switch and all other switches off.
2. Remove the fuse box cover by press- ing the tap and pulling up the cover.
3. Check the removed fuse; replace it if it is blown. To remove or insert the fuse,
use the fuse puller in the engine com-
partment fuse panel.
4. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
Kia dealer.
OUB071021OUB071022
■Type B

Maintenance
52
7
Multi fuse
If the multi fuse is blown, consult an
authorized Kia dealer.
Fuse/relay panel description
Inside the fuse/relay panel covers, you
can find the fuse/relay label describing
fuse/relay name and capacity.
✽ ✽
NOTICE
Not all fuse panel descriptions in this
manual may be applicable to your vehi-
cle. It is accurate at the time of printing.
When you inspect the fuse panel in your
vehicle, refer to the fuse panel label.
CAUTION - Fuse panel
covers
After checking the fuse panel in the
engine compartment, securelyinstall the fuse panel cover to pre-vent electrical failures which mayoccur from water leaking in.
OUB071023N

Maintenance
54
7
Engine compartment fuse panel
✽
✽
NOTICE
The actual fuse/relay panel label may
differ from equipped items.
OUB071026
OUB074063N

Maintenance
58
7
Engine compartment fuse panel
Fuse Name Fuse rating Circuit Protected
MULTI FUSE MDPS
80A EPS Control Module
ALT 125A Alternator
FUSE B+1
50AI/P Junction Box (Power Connector Fuse : ROOM LP 10A / AUDIO 20A,
Fuse : FOG LP FRT 15A / MODULE 1 10A / STOP LP 15A, Tail Lamp Relay)
INVERTER 40A Inverter
B+2 50AI/P Junction Box (Fuse : HAZARD 15A / PDM 1 25A / PDM 2 10A / SUNROOF 15A /
DR LOCK 20A / SAFETY POWER WINDOW 25A / S/HEATER 2 15A,
FOLD'G MIRR 10A / Power Window Relay)
IG1 40AWith Smart Key - PDM Relay Box (ESCL (ACC) Relay, ESCL (IG1) Relay)
W/O Smart Key - Ignition Switch
ABS1 40A ESC Module, Multipurpose Check Connector
ABS2 40A ESC Module
RR HTD 40A I/P Junction Box (Rear Defogger Relay)
ECU5 10A PCM
H/LP HI IND 10A Instrument Cluster

759
Maintenance
Engine compartment main fuse panel
Fuse Name Fuse ratingCircuit Protected
IG2 40APCB Fuse & Relay Box (Start Relay), W/O Smart Key - Ignition Switch,
With Smart Key - PDM Relay Box (ESCL (IG2) Relay)
ECU1 30A PCB Fuse & Relay Box (Engine Control Relay, ECU2 10A)
ECU3 10A Not Used
BLOWER 40A PCB Fuse & Relay Box (Blower Relay)
C/FAN 40A PCB Fuse & Relay Box (Cooling Fan (Low) Relay, Cooling Fan (Hi) Relay)
F/PUMP 20A PCB Fuse & Relay Box (Fuel Pump #1 Relay)
H/LAMP HI 20A PCB Fuse & Relay Box (Head Lamp (HI) Relay)
H/LAMP 20A PCB Fuse & Relay Box (Head Lamp (LO) Relay)
HORN 10A PCB Fuse & Relay Box (Horn Relay, Burglar Alarm Horn Relay)
ECU2 10A M/T - ECM, A/T - E/R Junction Box (ECU_VM 10A)
B/UP LAMP 10A A/T - PCM, Transaxle Range Switch
WIPER 10A ECM/PCM, Rain Sensor
ECU4 20A ECM/PCM
INJECTOR 15A ECM/PCM, PCB Fuse & Relay Box (Fuel Pump #1 Relay)
H/LAMP LH 10A Head Lamp LH
SENSOR1 10APurge Control Solenoid Valve, Variable Intake Solenoid Valve, Canister Close Valve,
PCB Fuse & Relay Box (Cooling Fan (Low) Relay, Cooling Fan (Hi) Relay)
SENSOR2 10A Oil Control Valve #1/#2, Oxygen Sensor (Up/Down)
H/LAMP RH 10A Head Lamp RH