water pump KIA Rio 2015 3.G Owner's Manual

13
Introduction
Your new Kia vehicle is designed to use
only unleaded fuel having a pump octane
number ((R+M)/2) of 87 (Research
Octane Number 91) or higher.
Your new vehicle is designed to obtain
maximum performance with UNLEADED
FUEL, as well as minimize exhaust emis-
sions and spark plug fouling.
✽ ✽

NOTICE
Tighten the cap until it clicks one time,
otherwise the fuel cap open warning
indicator will illuminate.
Gasoline containing alcohol and
methanol
Gasohol, a mixture of gasoline and
ethanol (also known as grain alcohol),
and gasoline or gasohol containing
methanol (also known as wood alcohol)
are being marketed along with or instead
of leaded or unleaded gasoline.
Pursuant to EPA regulations, ethanol may
be used in your vehicle. Do not use gaso-
hol containing more than 10% ethanol,
and do not use gasoline or gasohol con-
taining any methanol. Ethanol provides
less energy than gasoline and it attracts
water, and it is thus likely to reduce your
fuel efficiency and could lower your MPG
results. Methanol may cause drivability
problems and damage to the fuel system.
Discontinue using gasohol of any kind if
drivability problems occur. Vehicle dam-
age or drivability problems may not be
covered by the manufacturer's warranty if
they result from the use of:
1. Gasoline or gasohol containing methanol.
2. Leaded fuel or leaded gasohol. "E85" fuel is an alternative fuel comprised
of 85 percent ethanol and 15 percent
gasoline, and is manufactured exclusively
for use in Flexible Fuel Vehicles. “E85” is
not compatible with your vehicle. Use of
“E85” may result in poor engine perform-
ance and damage to your vehicle's
engine and fuel system. Kia recommends
that customers do not use fuel with an
ethanol content exceeding 10 percent.
✽ ✽


NOTICE
Your New Vehicle Limited Warranty
does not cover damage to the fuel system
or any performance problems caused by
the use of “E85” fuel.
Gasoline containing MMT
Some gasoline contains harmful man-
ganese-based fuel additives such as MMT
(Methylcyclopentadi-enyl Manganese
Tricarbonyl).
Kia does not recommend the use of
gasoline containing MMT.
This type of fuel can reduce vehicle per-
formance and affect your emission con-
trol system.
The malfunction indicator lamp on the
cluster may come on.
FUEL REQUIREMENTS
WARNING - Refueling
• Do not "top off" after the nozzle
automatically shuts off when
refueling.
Always check that the fuel cap is installed securely to prevent fuel
spillage in the event of an accident.
CAUTION
Never add any fuel system cleaningagents to the fuel tank other thanwhat has been specified. (Consultan authorized Kia dealer for details.)

Driving your vehicle
44
5
Hazardous driving conditions
When hazardous driving conditions are
encountered such as water, snow, ice,
mud, sand, or similar hazards, follow
these suggestions:
Drive cautiously and allow extra dis-
tance for braking.
Avoid sudden braking or steering.
When braking with non-ABS brakes pump the brake pedal with a light up-
and-down motion until the vehicle is
stopped. Do not pump the brake pedal on a vehi-
cle equipped with ABS.
If stalled in snow, mud, or sand, use
second gear. Accelerate slowly to
avoid spinning the drive wheels.
Use sand, rock salt, or other non-slip material under the drive wheels to pro-
vide traction when stalled in ice, snow,
or mud.
Rocking the vehicle
If it is necessary to rock the vehicle to free
it from snow, sand, or mud, first turn the
steering wheel right and left to clear the
area around your front wheels. Then, shift
back and forth between 1st (First) and R
(Reverse) in vehicles equipped with a
manual transaxle or R (Reverse) and any
forward gear in vehicles equipped with an
automatic transaxle. Do not race the
engine, and spin the wheels as little as
possible. If you are still stuck after a few
tries, have the vehicle pulled out by a tow
vehicle to avoid engine overheating and
possible damage to the transaxle.
The ESC system should be turned OFF
prior to rocking the vehicle.
SPECIAL DRIVING CONDITIONS
WARNING - Downshifting
Do not downshift with an automatic
transaxle while driving on slippery
surfaces. The sudden change in
tire speed could cause the tires to
skid and result in an accident.
CAUTION - Vehicle rocking
Prolonged rocking may causeengine overheating, transaxle dam-age or failure, and tire damage.

549
Driving your vehicle
Use high quality ethylene glycol
coolant
Your vehicle is delivered with high quality
ethylene glycol coolant in the cooling
system. It is the only type of coolant that
should be used because it helps prevent
corrosion in the cooling system, lubri-
cates the water pump and prevents
freezing. Be sure to replace or replenish
your coolant in accordance with the
maintenance schedule in section 7.
Before winter, have your coolant tested to
assure that its freezing point is sufficient
for the temperatures anticipated during
the winter.
Check battery and cables
Winter puts additional burdens on the
battery system. Visually inspect the bat-
tery and cables as described in section
7. The level of charge in your battery can
be checked by an authorized Kia dealer
or a service station.
Change to "winter weight" oil if
necessary
In some climates it is recommended that
a lower viscosity "winter weight" oil be
used during cold weather. See section 8
for recommendations. If you aren't sure
what weight oil you should use, consult
an authorized Kia dealer.
Check spark plugs and ignition
system
Inspect your spark plugs as described in
section 7 and replace them if necessary.
Also check all ignition wiring and compo-
nents to be sure they are not cracked,
worn or damaged in any way.
To keep locks from freezing
To keep the locks from freezing, squirt an
approved de-icer fluid or glycerine into
the key opening. If a lock is covered with
ice, squirt it with an approved de-icing
fluid to remove the ice. If the lock is
frozen internally, you may be able to thaw
it out by using a heated key. Handle the
heated key with care to avoid injury.
Use approved window washer
anti-freeze in system
To keep the water in the window washer
system from freezing, add an approved
window washer anti-freeze solution in
accordance with instructions on the con-
tainer. Window washer anti-freeze is
available from an authorized Kia dealer
and most auto parts outlets. Do not use
engine coolant or other types of anti-
freeze as these may damage the paint
finish.

67
What to do in an emergency
IF THE ENGINE OVERHEATS
If your temperature gauge indicates over-
heating, you will experience a loss of
power, or hear loud pinging or knocking,
the engine is probably too hot. If this hap-
pens, you should:
1. Pull off the road and stop as soon as itis safe to do so.
2. Place the shift lever in P (automatic transaxle) or neutral (manual
transaxle) and set the parking brake. If
the air conditioning is on, turn it off.
3. If engine coolant is running out under the vehicle or steam is coming out
from underneath the hood, stop the
engine. Do not open the hood until the
coolant has stopped running or the
steaming has stopped. If there is no
visible loss of engine coolant and no
steam, leave the engine running and
check to be sure the engine cooling
fan is operating. If the fan is not run-
ning, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,
check to see that it is tight. If the drive
belt seems to be satisfactory, check for
coolant leaking from the radiator,
hoses or under the vehicle. (If the air
conditioning had been in use, it is nor-
mal for cold water to be draining from
it when you stop). 5. If the water pump drive belt is broken or
engine coolant leaks, stop the engine
immediately and call the nearest
authorized Kia dealer for assistance. 6. If you cannot find the cause of the
overheating, wait until the engine tem-
perature has returned to normal. Then,
if coolant has been lost, carefully add
coolant to the reservoir to bring the
fluid level in the reservoir up to the
halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. If over-
heating happens again, call an author-
ized Kia dealer for assistance.
Serious loss of coolant indicates there is
a leak in the cooling system and this
should be checked as soon as possible
by an authorized Kia dealer.
WARNING - Under the hood
While the engine is running, keep
hair, hands and clothing away from
moving parts such as the fan and
drive belts.
WARNING - Radiator cap
Do not remove the radiator cap
when the engine is hot. This can
allow coolant to be blown out of the
opening and cause serious burns.

Maintenance
87
NORMAL MAINTENANCE SCHEDULE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
12,000 km or 6 months
❑Inspect air cleaner filter
❑Inspect air conditioning compressor, air conditioner refrigerant and
performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive shaft and boots
❑Inspect visually the following items.
1) Battery condition
2) Brake fluid / clutch(if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads(if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
(Continued)
(Continued)
❑ Replace engine oil and filter
(Every 12,000 km or 12 months)
❑Add fuel additive *A
(Every 12,000 km or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
*1lnspect "Water Pump" when replacing the drive belt or timing belt.
*AIf TOP TIER Detergent Gasoline is not available, one bottle of addi-
tive is recommended. Additives are available from your authorized
Kia dealer along with information on how to use them. Do not mix
other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

79
Maintenance
*1lnspect "Water Pump" when replacing the drive belt or timing belt.
*AIf TOP TIER Detergent Gasoline is not available, one bottle of addi-
tive is recommended. Additives are available from your authorized
Kia dealer along with information on how to use them. Do not mix
other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
NORMAL MAINTENANCE SCHEDULE (CONT.)
24,000 km or 12 months
❑Inspect air cleaner filter
❑Inspect air conditioning compressor, air conditioner refrigerant and
performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive shaft and boots
❑ Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch(if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads(if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
❑ Replace climate control air filter (if equipped)
❑Replace engine oil and filter
(Every 12,000 km or 12 months)
(Continued)
(Continued)
❑Add fuel additive *A
(Every 12,000 km or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)

Maintenance
10
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
48,000 km or 24 months
❑ Inspect air conditioning compressor, air conditioner refrigerant and
performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive shaft and boots
❑Inspect fuel filter *2
❑Inspect fuel line, hoses and connection
❑Inspect fuel tank air filter *2
❑Inspect manual transaxle fluid (if equipped)
(Every 60,000 km or 48 months)
❑ Inspect vapor hose and fuel filler cap
❑Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
❑ Replace air cleaner filter
(Continued)
(Continued)
❑ Replace climate control air filter (if equipped)
❑Replace engine oil and filter
(Every 12,000 km or 12 months)
❑Add fuel additive *A
(Every 12,000 km or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
*1lnspect "Water Pump" when replacing the drive belt or timing belt.
*2Fuel filter & Fuel tank air filter are considered to be maintenance
free but periodic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some important safe-
ty matters like fuel flow restriction, surging, loss of power, hard
starting problem etc, replace the fuel filter immediately regardless of
maintenance schedule and consult an authorized Kia dealer for
details.
*
AIf TOP TIER Detergent Gasoline is not available, one bottle of addi-
tive is recommended. Additives are available from your authorized
Kia dealer along with information on how to use them. Do not mix
other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

711
Maintenance
(Continued)
❑Replace climate control air filter (if equipped)
❑Replace engine oil and filter
(Every 12,000 km or 12 months)
❑ Add fuel additive *A (Every 12,000 km or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
72,000 km or 36 months
❑ Inspect air cleaner filter
❑Inspect air conditioning compressor, air conditioner refrigerant and
performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive shaft and boots
❑ Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
(Continued)
*1lnspect "Water Pump" when replacing the drive belt or timing belt.
*AIf TOP TIER Detergent Gasoline is not available, one bottle of addi-
tive is recommended. Additives are available from your authorized
Kia dealer along with information on how to use them. Do not mix
other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
NORMAL MAINTENANCE SCHEDULE (CONT.)

Maintenance
12
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
*1lnspect "Water Pump" when replacing the drive belt or timing belt.
*2Fuel filter & Fuel tank air filter are considered to be maintenance free\
but
periodic inspection is recommended for this maintenance schedule
depends on fuel quality. If there are some important safety matters like
fuel flow restriction, surging, loss of power, hard starting problem etc,
replace the fuel filter immediately regardless of maintenance schedule
and consult an authorized Kia dealer for details.
*
3Inspect for excessive tappet noise and/or engine vibration and adjust if
necessary.
*
4The drive belt should be replaced when cracks occur or tension is reduced excessively.
*
AIf TOP TIER Detergent Gasoline is not available, one bottle of additive is
recommended. Additives are available from your authorized Kia dealer
along with information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
96,000 km or 48 months
❑Inspect air conditioning compressor, air conditioner refrigerant and
performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive belt *4
(First, 96,000 km or 72 months
after every 24,000 km or 24 months)
❑ Inspect drive shaft and boots
❑ Inspect fuel filter *2
❑Inspect fuel line, hoses and connection
❑Inspect fuel tank air filter *2
❑Inspect valve clearance *3
❑Inspect vapor hose and fuel filler cap
❑Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
(Continued)
(Continued)
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
❑ Replace air cleaner filter
❑Replace climate control air filter (if equipped)
❑Replace engine oil and filter
(Every 12,000 km or 12 months)
❑Add fuel additive *A
(Every 12,000 km or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)

713
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
120,000 km or 60 months
❑Inspect air cleaner filter
❑Inspect air conditioning compressor, air conditioner refrigerant and
performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive belt *4
(First 96,000 km or 72 months after
every 24,000 km or 24 months)
❑ Inspect drive shaft and boots
❑Inspect manual transaxle fluid (if equipped)
(Every 60,000 km or 48 months)
❑ Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
(Continued)
*1lnspect "Water Pump" when replacing the drive belt or timing belt.
*4The drive belt should be replaced when cracks occur or tension is reduced excessively.
*
AIf TOP TIER Detergent Gasoline is not available, one bottle of addi-
tive is recommended. Additives are available from your authorized
Kia dealer along with information on how to use them. Do not mix
other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
(Continued)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
❑Replace climate control air filter (if equipped)
❑Replace engine oil and filter
(Every 12,000 km or 12 months)
❑Add fuel additive *A
(Every 12,000 km or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)