transmission KIA RIO 2021 Workshop Manual

717
Maintenance
✽ ✽NOTICE
The Intelligent Variable
Transmission (IVT) fluid color is
amber. As the vehicle is driven, the
Intelligent Variable Transmission
(IVT) fluid will begin to look darker.
This is normal, and you should not
judge the need to replace the fluid
based upon the changed color.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.CAUTION
Use only specified Intelligent
Variable Transmission (IVT)fluid. The use of non-specifiedfluid (even marked as compati-ble with genuine) could resultin shift quality deteriorationand vibrations, and eventually,transmission failure.
(Refer to “Recommended lubri-cants and capacities” in chapter8.)
OBD078066
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751
Maintenance
Temperature -A, B & C
The temperature grades are A (the
highest), B and C representing the
tire’s resistance to the generation of
heat and its ability to dissipate heat
when tested under controlled condi-
tions on a specified indoor laboratory
test wheel.
Sustained high temperature can
cause the material of the tire to
degenerate and reduce tire life, and
excessive temperature can lead to
sudden tire failure. The grade C cor-
responds to a level of performance
which all passenger car tires must
meet under the Federal Motor
Vehicle Safety Standard No. 109.
Grades B and A represent higher
levels of performance on the labora-
tory test wheel than the minimum
required by law.Tire terminology and definitions
Air Pressure:
The amount of air
inside the tire pressing outward on
the tire. Air pressure is expressed in
kilopascal (kPa) or pounds per
square inch (psi).
Accessory Weight: This means the
combined weight of optional acces-
sories. Some examples of optional
accessories are, intelligent variable
transmission, power seats, and air
conditioning.
Aspect Ratio: The relationship of a
tire's height to its width.
Belt: A rubber coated layer of cords
that is located between the plies and
the tread. Cords may be made from
steel or other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that
hold the tire onto the rim.
Bias Ply Tire: A pneumatic tire in
which the plies are laid at alternate
angles less than 90 degrees to the
centerline of the tread. Cold Tire Pressure:
The amount of
air pressure in a tire, measured in
kilopascals (kPa) or pounds per
square inch (psi) before a tire has
built up heat from driving.
Curb Weight: This means the weight
of a motor vehicle with standard and
optional equipment including the
maximum capacity of fuel, oil and
coolant, but without passengers and
cargo.
DOT Markings: A code molded into
the sidewall of a tire signifying that
the tire is in compliance with the U.S.
Department of Transportation motor
vehicle safety standards. The DOT
code includes the Tire Identification
Number (TIN), an alphanumeric des-
ignator which can also identify the
tire manufacturer, production plant,
brand and date of production.
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765
Maintenance
Fuse NameFuse ratingCircuit Protected
TCU15AEngine Room Junction Block(Back-Up Lamp Switch), Automatic Transmission Shift Lever, Position
Switch, Stop Lamp Switch
P/WINDOW LH25APower Window Main Switch
SPARE125ASpare
FOG LAMP REAR10A-
HEATED STEERING15ASteering Wheel Heated
TAIL LAMP LH7.5AHead Lamp Left Handle side, License Lamp Left Handle side, Rear Combination Lamp (OUT) Left
Handle side, Rear Combination Lamp (IN) Left Handle side, Glove Box Lamp
MODULE37.5AFront Seat Warmer Control Module, Audio, Electro Chromic Mirror, Air Conditioner Control Module,
Audio/Video & Navigation Head Unit, Clock Spring, Automatic Transmission Shift Lever indicator
ABS7.5AData Link Connector, ESC (Electronic Stability Control) Module
BRAKE SWITCH10AStop Lamp Switch, Smart Key Control Module
SPARE415ASpare
FOG LAMP FRONT15AFront Fog Lamp Relay
A/C17.5AEngine Room Junction Block(Blower Relay), Air Conditioner Control Module
MODULE510AEngine Room Junction Block(Head Lamp Relay, Head Lamp Hi Relay), Rain Sensor, Sunroof Motor,
Front Seat Warmer Control Module, Driver Safety Power Window Module
MODULE710ATPMS (Tire Pressure Monitoring System) Unit
ECU10AECM (Engine Control Module)/PCM (Power train Control Module)
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Specifications, Consumer information, Reporting safety defects
68
WEIGHT/VOLUME
ItemWeight of volumeClassification
Refrigerant
480 ± 25g
16.9 ± 0.88 oz R-1234yf
Compressor lubricant
110 ± 10g
3.9 ± 0.35 oz FD46XG (IDEMITSU)
We recommend that you contact an authorized Kia dealer for more details. *
1: Behind rear seat to upper edge of the seat back.
*
2: Behind front seat to roof.
M/T : Manual transmission
IVT : Intelligent variable transmission
AIR CONDITIONING SYSTEM
Item Smartstream G1.6
4 Door5 Door
Gross vehicle weight lbs. (kg)M/T 3,527 (1,600)
3,527 (1,600)
IVT 3,616 (1,640)
3,616 (1,640)
Luggage volume cu ft (l)
13.7 (387)17.4 *1 / 32.8 *2
(493 *1 / 928 *2)
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87
Specifications, Consumer information, Reporting safety defects
RECOMMENDED LUBRICANTS AND CAPACITIES
LubricantVolumeClassification
Engine oil *1 *2 (drain and refill)
Recommends
Smartstream G1.64.0 US qt. (3.8 l)API SN PLUS/SP or ILSAC GF-6
Manual transmission fluidSmartstream G1.61.4 ~ 1.5 US qt.
(1.5 ~ 1.6 l)
SAE 70W, API GL-4 - SK HK MTF 70W
- SHELL SPIRAX S6 GHME 70W - GS CALTEX GS MTF HD 70W
Intelligent variable transmissionSmartstream G1.66.87 US qt. (6.5 l)SP-CVT1*3
Coolant Smartstream G1.6M/T5.81 US qt. (5.5 l)Mixture of antifreeze and water
(Ethylene-glycol with phosphate
based coolant for cooling device)
IVT5.81 US qt. (5.5 l)
Brake/clutch fluid0.7~0.8 US qt.
(0.7~0.8 l)FMVSS116 DOT-4
Fuel11.9 US gal (45 l)Unleaded gasoline
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
M/T : Manual transmission
IVT : Intelligent variable transmission
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Specifications, Consumer information, Reporting safety defects
88
*1:Refer to the recommended SAE viscosity numbers on the next page.
*2:Requires < API SN PLUS (or above) Full synthetic> grade engine oil. If a lower grade engine oil (mineral oil including
Semisynthetic) is used, then the engine oil and engine oil filter must be replaced as indicated severe maintenance condition.
*3:Use only specified genuine Intelligent Variable Transmission(IVT) fluid. The use of non-specified fluid (even marked as compat-
ible with genuine) could result in shift quality deterioration and vibrations, eventually, the transmission failure.(Refer to
“Explanation of Scheduled Maintenance Items” in chapter 7.)
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Index
4I
Push-starting ................................................................6-6
Emission control system ..............................................7-111 Crankcase emission control system ..........................7-111
Evaporative emission control (including ORVR: Onboard Refueling Vapor Recovery) system ........7-111
Exhaust emission control system ..............................7-112
Engine .................................................................\
...........8-2
Engine compartment ........................................................2-7
Engine compartment ........................................................7-4
Engine coolant ..............................................................7-24 Changing the coolant ..................................................7-26
Checking the coolant level..........................................7-24\
Engine number ..............................................................8-11
Engine oil ......................................................................7-\
21 Changing the engine oil and filter ..............................7-22
Checking the engine oil level ....................................7-21
ENGINE START/STOP button ....................................5-10 ENGINE START/STOP button position ....................5-10
Illuminated ENGINE START/STOP button ..............5-10
Starting the engine ......................................................5-13
Stopping the engine (Manual Transmission) ..............5-16
Explanation of scheduled maintenance items ..............7-15
Exterior overview ............................................................2-2 Forward Collision-Avoidance Assist (FCA)
(Front view camera only) ............................................5-45Brake operation ..........................................................5-50
Detecting sensor ..........................................................5-45
FCA warning message and function control ..............5-48
Function malfunction ..................................................5-52
Function settings ........................................................5-46
Limitations of FCA ....................................................5-53
Situation in which the function may not detect pedestrian properly. ..................................................5-58
Warning message and warning light ..........................5-51
Fuel filler door ..............................................................4-42 Closing the fuel filler door..........................................4-\
43
Opening the fuel filler door ........................................4-42
Fuel requirements ............................................................1-3 Do not use methanol ....................................................1-4
Fuel Additives ..............................................................1-5
Gasoline containing alcohol and methanol ..................1-3
Fuses ........................................................................\
......7-57 Engine compartment fuse replacement ......................7-61
Fuse/relay panel description ......................................7-63
Inner panel fuse replacement ......................................7-59
Memory fuse ..............................................................7-60F
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I5
Index
Hood ........................................................................\
......4-39Closing the hood ........................................................4-40
Hood open warning ....................................................4-40
Opening the hood ......................................................4-39
How to use this manual ..................................................1-2
If the engine overheats ....................................................6-7
If the engine will not start ..............................................6-4 If engine turns over normally but does not start ..........6-4
If the engine doesn't turn over or turns over slowly ....6-4
If you have a flat tire (with spare tire) ..........................6-19 Changing tires ............................................................6-21
Jack and tools ..............................................................6-19
Jack label ....................................................................6-28\
Removing and storing the spare tire ..........................6-20
Important safety precautions ..........................................3-2 Air bag hazards ............................................................3-2
Always wear your seat belt ..........................................3-2
Control your speed ......................................................3-3
Driver distraction ........................................................3-2
Keep your vehicle in safe condition ............................3-3
Restrain all children ....................................................3-2
In case of an emergency while driving............................6-3 If engine stalls while driving ........................................6-3 If the engine stalls at a crossroad or crossing ..............6-3
If you have a flat tire while driving ..............................6-3
Infotainment system ....................................................4-150 Antenna ....................................................................4-15\
0
How vehicle audio works ........................................4-151
USB port ..................................................................4-151
Instrument cluster ..........................................................4-51 Gauges ........................................................................\
4-53
Instrument Cluster Control ........................................4-52
LCD Display Control ..................................................4-52
Transmission Shift Indicator ......................................4-57
Instrument panel overview ..............................................2-6
Intelligent Variable Transmission (IVT) ........................5-21 Good driving practices ................................................5-26
Intelligent Variable Transmission (IVT) operation ....5-21
Interior features............................................................4-144 Clothes hanger ..........................................................4-147
Covering shelf (for 5 door) ......................................4-148
Cup holder ................................................................4-144
Floor mat anchor(s) ..................................................4-147
Power outlet ..............................................................4-145
Shopping bag holder ................................................4-148
Sunvisor ....................................................................4-14\
4
USB charger ..............................................................4-146
Interior light ................................................................4-105 Automatic turn off function ......................................4-105
Glove box lamp ........................................................4-108
Map lamp ..................................................................4-105
H
I
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Index
8I
Manual climate control system ....................................4-111Activate upon washer fluid use ..............................4-122
Air Conditioning refrigerant label ............................4-121
Checking the amount of air conditioner refrigerant and compressor lubricant ........................................4-120
Climate control air filter ..........................................4-119
Heating and air conditioning ....................................4-112
System operation ......................................................4-117
Manual Transmission ....................................................5-17 Good driving practices ................................................5-20
Manual transmission operation ..................................5-17
Mirrors ........................................................................\
..4-48 Inside rearview mirror ................................................4-48
Outside rearview mirror ..............................................4-49
Online factory authorized manuals (U.S. only) ............8-16
Owner maintenance ........................................................7-7 Owner maintenance schedule ......................................7-7
Parking brake ................................................................7-30 Checking the parking brake ........................................7-30 Rear Cross-Traffic Collision Warning (RCCW) ..........5-96
Detecting sensor ..........................................................5-97
Function malfunction and limitations ........................5-99
Function operation ......................................................5-98
Functions settings ......................................................5-97
Rear View Monitor (RVM)............................................4-91
Recommended lubricants and capacities ........................8-7 Recommended SAE viscosity number ........................8-9
Refrigerant label ............................................................8-11
Reporting Safety Defects (U.S. only)............................8-16
Road warning ..................................................................6-2 Hazard warning flasher ................................................6-2
Scheduled maintenance service ......................................7-9 Scheduled maintenance service precaution ..................7-9
Seat ........................................................................\
..........3-4 Driver’s seat ..................................................................3-4
Front passenger’s seat ..................................................3-4
Front seat adjustment ....................................................3-7
Headrest (for front seat) ................................................3-8
Rear seat ........................................................................\
3-4
Rear seat adjustment ..................................................3-11
Seatback pocket ..........................................................3-10
S
R
P
O
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