steering KIA RIO 2022 Workshop Manual

5111
Driving your vehicle
Tire chains
Since the sidewalls of radial tires are
thinner, they can be damaged by
mounting some types of snow chains
on them. Therefore, the use of snow
tires is recommended instead of
snow chains. Do not mount tire
chains on vehicles equipped with
aluminum wheels; snow chains may
cause damage to the wheels. If snow
chains must be used, use wire-type
chains with a thickness of less than
0.59 in (15 mm). Damage to your
vehicle caused by improper snow
chain use is not covered by your
vehicle manufacturer's warranty.Install tire chains only on the front
tires.
The snow chain connecting hooks
may be damaged from contacting
vehicle components, causing the
snow chains to come loose from the
tire. Make sure the snow chains are
SAE class “S” certified.
Always check chain installation for
proper mounting after driving
approximately 0.3 to 0.6 miles (0.5 to
1 km) to ensure safe mounting.
Retighten or remount the chains if
they are loose.
CAUTION- Snow chains
 Make sure the snow chains are
the correct size and type foryour tires. Incorrect snowchains can cause damage tothe vehicle body and suspen-sion and may not be coveredby your vehicle manufacturer'swarranty.
 Even with the appropriate chain installed, do not make afull turn(turn the steeringwheel fully to one side) whendriving the vehicle. (If you aremaking a full turn, drive withthe speed below 6.2 mph (10km/h)).
OYB051171L
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5113
Driving your vehicle
Change to "winter weight" oil
if necessary
In some climates, it is recommended
that a lower viscosity "winter weight"
oil be used during cold weather. See
section 8 for recommendations. If
you aren't sure what weight oil you
should use, consult an authorized
Kia dealer.
Check spark plugs and igni-
tion system
Inspect your spark plugs as
described in section 7 and replace
them if necessary. Also check all
ignition wiring and components to be
sure they are not cracked, worn or
damaged in any way.
To keep locks from freezing
To keep the locks from freezing,
squirt an approved de-icer fluid or
glycerine into the key opening. If a
lock is covered with ice, squirt it with
an approved de-icing fluid to remove
the ice. If the lock is frozen internally,
you may be able to thaw it out by
using a heated key. Handle the heat-
ed key with care to avoid injury.
Use approved window washer
anti-freeze in system
To keep the water in the window
washer system from freezing, add an
approved window washer anti-freeze
solution in accordance with instruc-
tions on the container. Window wash-
er anti-freeze is available from an
authorized Kia dealer and most auto
parts outlets. Do not use engine
coolant or other types of anti-freeze
as these may damage the paint finish.
Don't let your parking brake
freeze
Under some conditions, your parking
brake can freeze in the engaged
position. This is most likely to hap-
pen when there is an accumulation
of snow or ice around or near the
rear brakes or if the brakes are wet.
If there is a risk the parking brake
may freeze, apply it only temporarily
while you put the shift lever in P
(Intelligent Variable Transmission)
and chock the rear wheels so the
vehicle cannot roll. Then release the
parking brake.
Don't let ice and snow accu-
mulate underneath
Under some conditions, snow and
ice can build up under the fenders
and interfere with the steering. When
driving in severe winter conditions
where this may happen, you should
periodically check underneath the
car to be sure the movement of the
front wheels and the steering com-
ponents is not obstructed.
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631
What to do in an emergency
Emergency towingIf towing is necessary, we recom-
mend you have it done by an
authorized Kia dealer or a com-
mercial tow truck service.
If towing service is not available in an
emergency, your vehicle may be
temporarily towed using a cable or
chain secured to the emergency tow-
ing hook under the front (or rear) of
the vehicle. Use extreme caution
when towing the vehicle. A driver
must be in the vehicle to steer it and
operate the brakes.
Towing in this manner may be done
only on hard-surfaced roads for a
short distance and at low speeds.
Also, the wheels, axles, power train,
steering and brakes must all be in
good condition.
 Do not use the towing hooks to pulla vehicle out of mud, sand or other
conditions from which the vehicle
cannot be driven out under its own
power.
 Avoid towing a vehicle heavier than the vehicle doing the towing.  The drivers of both vehicles should
communicate with each other fre-
quently.
OSC061009N
OSC060010N
 Front
 Rear (4 Door)
OSC061051N
 Rear (5 Door)
CAUTION
 Attach a towing strap to the
towing hook.
 Using a portion of the vehicle other than the tow hooks fortowing may damage the bodyof your vehicle.
 Use only a cable or chain specifically intended for usein towing vehicles. Securelyfasten the cable or chain tothe towing hook provided.
 Accelerate or decelerate the vehicle in a slow and gradualmanner while maintaining ten-sion on the tow rope or chainto start or drive the vehicle,otherwise tow hooks and thevehicle may be damaged.
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What to do in an emergency
32
6
 Before emergency towing, check
whether the hook is broken or
damaged.
 Fasten the towing cable or chain securely to the hook.
 Do not jerk the hook. Apply it steadily with even force.
 To avoid damaging the hook, do not pull from the side or at a vertical
angle. Always pull straight ahead.
 Use a towing strap less than 16feet (5 m) long. Attach a white or
red cloth (about 12 inches (30 cm)
wide) in the middle of the strap for
easy visibility.
 Drive carefully so that the towing strap is not loosened during tow-
ing.
 The driver must be in the vehicle for steering and braking operations
when the vehicle is towed and pas-
sengers other than the driver must
not be allowed to be on board.
OSC061052N
WARNING- Emergency
Towing Precautions
Use extreme caution when tow-
ing the vehicle.
 Avoid sudden starts or erratic driving maneuvers which
would place excessive stress
on the emergency towing hook
and towing cable or chain. The
hook and towing cable or
chain may break and cause
serious injury or damage.
 If the disabled vehicle is unable to be moved, do not
forcibly continue the towing.
In this case, contact an
authorized Kia dealer or a
commercial tow truck service
for assistance.
 Tow the vehicle as straight ahead as possible.
 Keep away from the vehicle during towing.
CAUTION
Using a portion of the vehicleother than the tow hooks fortowing may damage the body ofyour vehicle.
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633
What to do in an emergency
Emergency towing precautions
 Turn the ignition switch to ACC sothe steering wheel isn’t locked.
 Place the transmission shift lever in N (Neutral).
 Release the parking brake.
 Press the brake pedal with more force than normal since you will
have reduced brake performance.
 More steering effort will be required because the power steer-
ing system will be disabled.
 If you are driving down a long hill, the brakes may overheat and brake
performance will be reduced. Stop
often and let the brakes cool off.
 To avoid serious damage to the Intelligent Variable Transmission,
limit the vehicle speed to 10 mph
(15 km/h) and drive less than 1
mile (1.5 km) when towing. (for
Intelligent Variable Transmission
vehicle) If the car is being towed with all four
wheels on the ground, it can be
towed only from the front. Be sure
that the transmission is in neutral. Be
sure the steering is unlocked by plac-
ing the ignition switch in the ACC
position. A driver must be in the
towed vehicle to operate the steering
and brakes.CAUTION- Intelligent
Variable Transmission
Before towing, check for an Intelligent Variable Transmissionfluid leak under your vehicle. If theIntelligent Variable Transmissionfluid is leaking, a flatbed equip-ment or towing dolly must beused.
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77
Maintenance
OWNER MAINTENANCE
The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized Kia dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.Owner maintenance schedule
When you stop for fuel:
 Check the coolant level in coolantreservoir.
 Check the windshield washer fluid level.
 Look for low or under-inflated tires.
While operating your vehicle:
 Note any changes in the sound of the exhaust or any smell of
exhaust fumes in the vehicle.
 Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-
ahead position.
 Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
 When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
 If any slipping or changes in the operation of your transmission
occurs, take your vehicle to an
authorized Kia dealer.
 Check the intelligent variable trans- mission P (Park) function.
WARNING- Hot coolant
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot
coolant and steam may blow
out under pressure.
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711
Maintenance
Normal Maintenance Schedule - Non Turbo Models (CONT.)
Number of months or driving distance, whichever comes first
Months1224364860728496108120132144
Miles×1,00081624324048566472808896
Km×1,00013263952657891104117130143156
Exhaust system
IIIIIIIIIIII
Brake lines, hoses and connections
Parking brake
Brake discs and pads
Suspension ball joints and mounting bolts
Steering gear rack, linkage and boots
Air conditioner compressor
Drive shaft and boots
-I-I-I-I-I-IFuel tank and fuel cap
Fuel lines, hoses and connections
Fuel tank air filter*2
MAINTENANCEINTERVALS
MAINTENANCE
ITEM
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Maintenance
14
7
Severe driving conditions
A - Repeatedly driving short distance of less than 5 miles (8 km)
in normal temperature or less than 10 miles (16 km) in freez-
ing temperature.
B - Extensive engine idling or low speed driving for long dis- tance.
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads.
D - Driving in areas using salt or other corrosive materials or in very cold weather.
E - Driving in heavy dust condition.
F - Driving in heavy traffic area.
G- Driving on uphill, downhill, or mountain road repeatedly. H - Using for towing or camping, and driving with loading on the
roof.
I - Driving for a patrol car, taxi, other commercial use or vehicle towing.
J - Frequently driving under high speed or rapid acceleration/deceleration.
K - Frequently driving in stop-and-go conditions.
MAINTENANCE ITEMMAINTENANCE OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Steering gear rack, linkage and bootsIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIMore frequentlyC, D, E, F, G, H, I, J
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719
Maintenance
Brake discs, pads and calipers
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage.
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765
Maintenance
Fuse NameFuse ratingCircuit Protected
TCU15AEngine Room Junction Block(Back-Up Lamp Switch), Automatic Transmission Shift Lever, Position
Switch, Stop Lamp Switch
P/WINDOW LH25APower Window Main Switch
SPARE125ASpare
FOG LAMP REAR10A-
HEATED STEERING15ASteering Wheel Heated
TAIL LAMP LH7.5AHead Lamp Left Handle side, License Lamp Left Handle side, Rear Combination Lamp (OUT) Left
Handle side, Rear Combination Lamp (IN) Left Handle side, Glove Box Lamp
MODULE37.5AFront Seat Warmer Control Module, Audio, Electro Chromic Mirror, Air Conditioner Control Module,
Audio/Video & Navigation Head Unit, Clock Spring, Automatic Transmission Shift Lever indicator
ABS7.5AData Link Connector, ESC (Electronic Stability Control) Module
BRAKE SWITCH10AStop Lamp Switch, Smart Key Control Module
SPARE415ASpare
FOG LAMP FRONT15AFront Fog Lamp Relay
A/C17.5AEngine Room Junction Block(Blower Relay), Air Conditioner Control Module
MODULE510AEngine Room Junction Block(Head Lamp Relay, Head Lamp Hi Relay), Rain Sensor, Sunroof Motor,
Front Seat Warmer Control Module, Driver Safety Power Window Module
MODULE710ATPMS (Tire Pressure Monitoring System) Unit
ECU10AECM (Engine Control Module)/PCM (Power train Control Module)
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