battery KIA RIO HATCHBACK 2013 Workshop Manual
[x] Cancel search | Manufacturer: KIA, Model Year: 2013, Model line: RIO HATCHBACK, Model: KIA RIO HATCHBACK 2013Pages: 385, PDF Size: 9.68 MB
Page 325 of 385

Maintenance
16
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
192,000 km or 96 months
❑ Inspect air conditioning compressor, air conditioner refrigerant and
performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive belt *4
(First 96,000 km or 72 months after
every 24,000 km or 24 months)
❑ Inspect drive shaft and boots
❑ Inspect fuel filter *2
❑Inspect fuel line, hoses and connection
❑Inspect fuel tank air filter *2
❑Inspect valve clearance *3
❑Inspect vapor hose and fuel filler cap
❑Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
(Continued)
(Continued)
13) Steering operation and linkage
14) Suspension mounting bolts
❑ Replace air cleaner filter
❑Replace climate control air filter (if equipped)
❑Replace engine coolant*5
(First, 192,000 km or 120 months
after every 48,000 km or 24 months)
❑ Replace engine oil and filter
(Every 12,000 km or 12 months)
❑ Add fuel additive *A (Every 12,000 km or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
*1lnspect "Water Pump" when replacing the drive belt or timing belt.
*2Fuel filter & Fuel tank air filter are considered to be maintenance free\
but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc, replace the fuel filter imme-
diately regardless of maintenance schedule and consult an authorized Kia
dealer for details.
*
3Inspect for excessive tappet noise and/or engine vibration and adjust if nec-
essary.
*
4The drive belt should be replaced when cracks occur or tension is reduced excessively.
*
5When replacing coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory.
An improper coolant mixture can result in serious malfunction or engine damage.
*
AIf TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
Page 326 of 385

717
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
216,000 km or 108 months
❑Inspect air cleaner filter
❑Inspect air conditioning compressor, air conditioner refrigerant and
performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive belt *4
(First 96,000 km or 72 months after
every 24,000 km or 24 months)
❑ Inspect drive shaft and boots
❑ Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
(Continued)
(Continued)
❑ Replace climate control air filter (if equipped)
❑Replace engine oil and filter
(Every 12,000 km or 12 months)
❑Add fuel additive *A
(Every 12,000 km or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
*1lnspect "Water Pump" when replacing the drive belt or timing belt.
*4The drive belt should be replaced when cracks occur or tension is reduced excessively.
*
AIf TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
Page 327 of 385

Maintenance
18
7
240,000 km or 120 months
❑ Inspect air conditioning compressor, air conditioner refrigerant and
performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive belt *4
(First 96,000 km or 72 months after
every 24,000 km or 24 months)
❑ Inspect drive shaft and boots
❑ Inspect fuel filter *2
❑Inspect fuel line, hoses and connection
❑Inspect fuel tank air filter *2
❑Inspect manual transaxle fluid (if equipped)
(Every 60,000 km or 48 months)
❑ Inspect vapor hose and fuel filler cap
❑Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
(Continued)
(Continued)
13) Steering operation and linkage
14) Suspension mounting bolts
❑ Replace air cleaner filter
❑Replace climate control air filter (if equipped)
❑Replace engine coolant *5
(First 192,000 km or 120 months
after every 48,000 km or 24 months)
❑ Replace engine oil and filter
(Every 12,000 km or 12 months)
❑Add fuel additive *A
(Every 12,000 km or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
NORMAL MAINTENANCE SCHEDULE (CONT.)
*1lnspect "Water Pump" when replacing the drive belt or timing belt.
*2Fuel filter & Fuel tank air filter are considered to be maintenance free\
but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc, replace the fuel filter imme-
diately regardless of maintenance schedule and consult an authorized Kia
dealer for details.
*
4The drive belt should be replaced when cracks occur or tension is reduced excessively.
*
5When replacing coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory.
An improper coolant mixture can result in serious malfunction or engine damage.
*
AIf TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
Page 343 of 385

Maintenance
34
7
Rear window wiper blade
1. Raise the wiper arm and pull out the
wiper blade assembly. 2. Install the new blade assembly by
inserting the center part into the slot in
the wiper arm until it clicks into place.
3. Make sure the blade assembly is installed firmly by trying to pull it slight-
ly.
To prevent damage to the wiper arms or
other components, have an authorized
Kia dealer replace the wiper blade.
For best battery service
Keep the battery securely mounted.
Keep the battery top clean and dry.
Keep the terminals and connections clean, tight, and coated with petroleum
jelly or terminal grease.
Rinse any spilled electrolyte from the battery immediately with a solution of
water and baking soda.
If the vehicle is not going to be used for an extended time, disconnect the bat-
tery cables.
OED076040OED076041
BATTERY
OUB071017
Page 344 of 385

735
Maintenance
Always read the following
instructions carefully when han-
dling a battery.
If any electrolyte gets into your eyes, flush your eyes with clean
water for at least 15 minutes and
get immediate medical attention.
If electrolyte gets on your skin,
thoroughly wash the contacted
area. If you feel pain or burning
sensation, get medical attention
immediately. An inappropriately disposed bat-tery can be harmful to the envi-
ronment and human health.
Dispose the battery according to
your local law(s) or regulation.
The battery contains lead. Do
not dispose of it after use.
Please return the battery to an
authorized Kia dealer to be recy-
cled. When you don’t use the vehicle for a long
time in the low temperature area, sepa-
rate the battery and keep it indoors.
WARNING - Risk of
explosion
Keep Lit cigarettes and all
other flames or sparks
away from the battery.
The battery contains hydro-
gen -- a highly combustible
gas, which will explode if it
comes in contact with a
flame or spark.
WARNING - Sulfuric acidin batteries
Keep batteries out of the
reach of children because
batteries contain highly
corrosive SULFURIC ACID
and electrolytes. Do not
allow battery acid to con-
tact your skin, eyes, cloth-
ing or paint finish.
Wear eye protection when charging or working near a
battery. Always provide
ventilation when working in
an enclosed space.
WARNING - Recharging
battery
Never attempt to recharge the bat-
tery when the battery cables are
connected.
WARNING - Risk of elec-
trocution
Never touch the electrical ignition
system while the vehicle is run-
ning. This system works with high
voltage which can "zap" you.
Page 345 of 385

Maintenance
36
7
Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
If the battery becomes discharged in a
short time (because, for example, the
headlights or interior lights were left on
while the vehicle was not in use),
recharge it by slow charging (trickle)
for 10 hours.
If the battery gradually discharges because of high electric load while the
vehicle is being used, recharge it at 20-
30A for two hours. When recharging the battery, observe
the following precautions:
The battery must be removed from the
vehicle and placed in an area with
good ventilation.
Watch the battery during charging, and stop or reduce the charging rate if the
battery cells begin gassing (boiling)
violently or if the temperature of the
electrolyte of any cell exceeds 49°C
(120°F).
Wear eye protection when checking the battery during charging.
Disconnect the battery charger in the following order.
1. Turn off the battery charger main switch.
2. Unhook the negative clamp from the negative battery terminal.
3. Unhook the positive clamp from the positive battery terminal.
Before performing maintenance or recharging the battery, turn off all
accessories and stop the engine.
The negative battery cable must be removed first and installed last when
the battery is disconnected.
Reset items
Items should be reset after the battery
has been discharged or the battery has
been disconnected.
Auto down window (See section 4)
Sunroof (See section 4)
Trip computer (See section 4)
Climate control system (See section 4)
Clock (See section 4)
Audio (See section 4)
Page 359 of 385

Maintenance
50
7
FUSES
A vehicle’s electrical system is protected
from electrical overload damage by
fuses. This vehicle has 2 fuse panels, one locat-
ed in the driver’s side panel bolster, the
other in the engine compartment near
the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check the
appropriate circuit fuse. If a fuse has
blown, the element inside the fuse will
melt.
If the electrical system does not work,
first check the driver’s side fuse panel.
Always replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and immediately
consult an authorized Kia dealer.
Three kinds of fuses are used: blade type
for lower amperage rating, cartridge type, and multi fuse for higher amperage rat-ings.
WARNING - Fuse replace- ment
Never replace a fuse with any-
thing but another fuse of the
same rating.
A higher capacity fuse could cause damage and possibly a
fire.
Never install a wire or aluminum foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage
and a possible fire.
CAUTION - Fuse replace-ment
Do not use a screwdriver or any
other metal object to remove fusesbecause it may cause a short circuit and damage the system.
OTA070039
Blade type
Cartridge type
Fusible link B B
B
B
l
l
l
l
o
o
o
o
w
w
w
w
n
n
n
n
B
B
B
B
l
l
l
l
o
o
o
o
w
w
w
w
n
n
n
n
B
B
B
B
l
l
l
l
o
o
o
o
w
w
w
w
n
n
n
n
Page 360 of 385

751
Maintenance
Instrument panel fuse replacement
1. Turn the ignition switch and all otherswitches off.
2. Open the fuse panel cover.
3. Pull the suspected fuse straight out. Use the removal tool provided in the
engine compartment fuse panel.
4. Check the removed fuse; replace it if it is blown.
5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized Kia
dealer.
If you do not have a spare, use a fuse of the same rating from a circuit you maynot need for operating the vehicle, suchas the cigar lighter fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse block in the engine
compartment. If a fuse is blown, it must
be replaced.
Memory fuse
Your vehicle is equipped with the memo-
ry fuse to prevent battery discharge if
your vehicle is parked without being
operated for prolonged periods. Use the
following procedures before parking the
vehicle for prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver’s side panel cover and pull up the memory fuse.
OUB071019OUB071021
Page 361 of 385

Maintenance
52
7
If the memory fuse is pulled up from the
fuse panel, the warning chime, audio,
clock and interior lamps, etc., will not
operate. Some items must be reset after
replacement. Refer to “Battery” in this
section.
Even though the memory fuse is pulled
up, the battery can still be discharged by
operation of the headlights or other elec-
trical devices.
Engine compartment panel fuse
replacement
1. Turn the ignition switch and all other switches off.
2. Remove the fuse box cover by press- ing the tap and pulling up the cover.
3. Check the removed fuse; replace it if it is blown. To remove or insert the fuse,
use the fuse puller in the engine com-
partment fuse panel.
4. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
Kia dealer.
OUB071022
■Type BCAUTION - Fuse panel covers
After checking the fuse panel in the
engine compartment, securely install the fuse panel cover to pre-vent electrical failures which mayoccur from water leaking in.
Page 362 of 385

753
Maintenance
Multi fuse
If the multi fuse is blown, it must be
removed as follows:
1. Turn off the engine.
2. Disconnect the negative battery cable.
3. Remove the fuse panel on the rightside in the engine compartment.
4. Remove the nuts shown in the picture above.
5. Replace the fuse with a new one of the same rating.
6. Reinstall in the reverse order of removal. If the multi fuse is blown, consult an
authorized Kia dealer.
OUB071023N