ignition KIA SOUL 2009 Repair Manual

What to do in an emergency
4
6
EMERGENCY STARTING
F040000AUN
Connect cables in numerical order and
disconnect in reverse order. F040100AUN
Jump starting
Jump starting can be dangerous if done
incorrectly. Therefore, to avoid harm to
yourself or damage to your vehicle or
battery, follow the jump starting proce-
dures. If in doubt, we strongly recom-
mend that you have a competent techni-
cian or towing service jump start your
vehicle.
CAUTION
Use only a 12-volt jumper system.
You can damage a 12-volt starting
motor, ignition system, and otherelectrical parts beyond repair by use of a 24-volt power supply (eithertwo 12-volt batteries in series or a
24-volt motor generator set).
WARNING - Battery
• Keep all flames or sparks away from the battery. The battery pro-
duces hydrogen gas which may
explode if exposed to flame orsparks.
Do not attempt to jump start the vehicle if the discharged battery
is frozen or if the electrolyte level
is low; the battery may rupture or
explode.
WARNING - Battery
Never attempt to check the elec-
trolyte level of the battery as this
may cause the battery to rupture or
explode causing serious injury.
1VQA4001
Discharged battery
Jumper Cables
Booster
battery
(-)
(+)
(+)(-)

What to do in an emergency
20
6
When towing your vehicle in an emer- gency without wheel dollies :
1. Set the ignition switch in the ACC posi-
tion.
2. Place the transaxle shift lever in N (Neutral).
3. Release the parking brake.
F080200APA
Removable towing hook (front) (if equipped)
1. Open the tailgate, and remove the tow-ing hook from the tool case.
2. Remove the hole cover pressing the lower part of the cover on the front
bumper. 3. Install the towing hook by turning it
clockwise into the hole until it is fullysecured.
4. Remove the towing hook and install the cover after use.
CAUTION
Failure to place the transaxle shift
lever in N (Neutral) may cause inter-nal damage to the transaxle.
OAM069010OAM069011

What to do in an emergency
22
6
Use a towing strap less than 5 m (16
feet) long. Attach a white or red cloth (about 30 cm (12 inches) wide) in the
middle of the strap for easy visibility.
Drive carefully so that the towing strap is not loosened during towing.
F080301AUN
Emergency towing precautions
Turn the ignition switch to ACC so the steering wheel isn’t locked.
Place the transaxle shift lever in N (Neutral).
Release the parking bake.
Press the brake pedal with more force than normal since you will have
reduced brake performance. More steering effort will be required
because the power steering system
will be disabled.
If you are driving down a long hill, the brakes may overheat and brake per-
formance will be reduced. Stop often
and let the brakes cool off.
WARNING
Use extreme caution when towing
the vehicle.
driving maneuvers which would
place excessive stress on the
emergency towing hook and tow-
ing cable or chain. The hook and
towing cable or chain may break
and cause serious injury or dam-
age.
If the disabled vehicle is unable to move, do not forcibly continue
the towing. Contact an authorized
KIA dealer or a commercial tow
truck service for assistance.
Tow the vehicle as straight ahead as possible.
Keep away from the vehicle dur- ing towing.
OPA067014
CAUTION - Automatic
transaxle
If the car is being towed with all four wheels on the ground, it canbe towed only from the front. Be sure that the transaxle is in neu-tral. Do not tow at speeds greater
than 40 km/h (25 mph) and formore than 25 km (15 miles). Be sure the steering is unlocked by
placing the ignition switch in theACC position. A driver must be inthe towed vehicle to operate the steering and brakes.
Before towing, check the level of the automatic transaxle fluid. If itis below the "HOT" range on the dipstick, add fluid. If you cannotadd fluid, a towing dolly must be
used.

733
Maintenance
FUEL FILTER (FOR DIESEL)
G150100ASA-ED
Draining water from the fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in itsbottom.
If water accumulates in the fuel filter, the
warning light comes on when the ignition
switch is in the ON position. If this warning light illuminates,
take your car to an authorized
KIA dealer and have drain the
water and checked the sys-tem. G150300ASA-AM
Extracting air from the fuel filter
If you drive until you have no fuel left or if
you replace the fuel filter, be sure to
extract air from the fuel system as it
makes it difficult to start the engine.
1. Pump up and down(1) approximately
50 times until the pump is hard.
2. Extract air from the fuel filter by remov- ing the bolt(2) with a cross-tip screw
driver and reinstall the bolt(2).
3. Pump up and down(1) approximately 15 times.
4. Extract air from the fuel filter by remov- ing the bolt(2) with a cross-tip screw
driver and reinstall the bolt(2).
5. Pump up and down(1) approximately 5 times.
✽✽ NOTICE

739
Maintenance
G190200AUN
Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
If the battery becomes discharged in ashort time (because, for example, the
headlights or interior lights were left on
while the vehicle was not in use),
recharge it by slow charging (trickle)
for 10 hours.
If the battery gradually discharges because of high electric load while the
vehicle is being used, recharge it at 20-
30A for two hours.(Continued)
When lifting a plastic-cased bat- tery, excessive pressure on the
case may cause battery acid to
leak, resulting in personal injury.
Lift with a battery carrier or with
your hands on opposite corners.
Never attempt to recharge the battery when the battery cablesare connected.
The electrical ignition system works with high voltage. Never
touch these components with theengine running or the ignition
switched on.
Failure to follow the above warn-
ings can result in serious bodily
injury or death.WARNING - Recharging
battery
When recharging the battery,
observe the following precautions:
The battery must be removed from the vehicle and placed in an area with good ventilation.
Do not allow cigarettes, sparks, or flame near the battery.
Watch the battery during charg- ing, and stop or reduce the charg-
ing rate if the battery cells begin
gassing (boiling) violently or if
the temperature of the electrolyte
of any cell exceeds 49°C (120°F).
Wear eye protection when check- ing the battery during charging.
Disconnect the battery charger in the following order.
1. Turn off the battery charger main switch.
2. Unhook the negative clamp from the negative battery terminal.
3. Unhook the positive clamp from the positive battery terminal.

Maintenance
52
7
G210100ASA-AM Instrument panel fuse replace- ment
1. Turn the ignition switch and all other
switches off.
2. Open the fuse panel cover. 3. Pull the suspected fuse straight out.
Use the removal tool provided on the
fuse panel cover.
4. Check the removed fuse; replace it if it is blown.
5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized KIA
dealer.
If you do not have a spare, use a fuse of the same rating from a circuit you may not need for operating the vehicle, suchas the cigarette lighter fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse panel in the engine
compartment. If a fuse is blown, it mustbe replaced.
OAM079047OAM079020

757
Maintenance
Description Fuse rating Protected componentSTOP 15A Stop Lamp Relay, E/R Fuse & Relay Box (Multipurpose Check Connector)TCU 10A TCM (Diesel), Vehicle Speed Sensor (M/T), Pulse Generator 'A', Pulse Generator 'B', Over Drive SwitchABS 10A ABS Control Module, ESP Control Module, ESP Switch, Steering Angle Sensor
IGN 1 10A A/C Control Module, Rear Parking Assist Buzzer, EPS Control Module, Tire Pressure Monitoring Module,
E/R Fuse & Relay Box (Multipurpose Check Connector)
AUDIO 15A Audio
ROOM 10A BCM, Instrument Cluster (IND.), A/C Control Module, Tire Pressure Monitoring Module,
Door Warning Switch, Overhead Console Assembly (Map Lamp), Center Room Lamp, Luggage Lamp
RR P/OUTLET 15A Rear Power Outlet A/BAG 15A SRS Control Module
IGN COIL 15A Condenser, Ignition Coil #1 ~ #4 T/SIG 10A Hazard Switch
CLUSTER 10A BCM, Instrument Cluster (IND.), A/C Control Module ECU 10A ECM, PCM, Air Flow Sensor (Diesel), Fuel Filter Warning Switch (Diesel)
START 10A E/R Fuse & Relay Box (Start Relay), ECM (Diesel)
B/UP LP 10A Back-up Lamp Switch (M/T), Transaxle Range Switch (A/T)
A/BAG IND 10A Instrument Cluster (Air Bag IND.)
POWER
CONNECTOR

Maintenance
58
7
Engine compartment fuse panel
Description Fuse rating Protected component
BATT 2 50A I/P Junction Box (Relay - Tail Lamp, Fuse - TAIL LH 10A, TAIL RH 10A, S/ROOF 20A, AMP 25A,
DR LOCK 20A, STOP 15A, T/GATE 15A, F/FOG 15A, R/FOG 10A, Power Connector - ROOM 10A,
AUDIO 15A)
BATT 1 50A I/P Junction Box (Relay - Power Window, Fuse - P/WDW LH 25A, P/WDW RH 25A, FOLD'G 10A,HAZARD 15A)
C/FAN 30A C/Fan Relay (High), C/Fan Relay (Low)
MAIN 150A Generator, Fuse [ABS 2 40A, ABS 1 40A, RR HTD 40A, BLW 40A, MDPS 80A, A/CON 10A, DSL 150A (Diesel)]
ABS 2 40A ABS Control Module, ESP Control Module
ABS 1 40A ABS Control Module, ESP Control Module
RR HTD 40A I/P Junction Box (Rear Defogger Relay) BLW 40A Blower Relay
MDPS 80A EPS Control Module DSL 150A Diesel - DSL Fuse & Relay Box (GLOW 80A, PTC 1 50A, PTC 2 50A, PTC 3 50A)
IGN 2 40A Ignition Switch, Start Relay
ECU A 30A Main Relay, ECU B 10A
F/FILTER HTR 30A Diesel - Fuel Filter Heater Relay F/PUMP 20A Gasoline - Fuel Pump RelayIGN 1 40A Ignition Switch
H/LP HI 20A Head Lamp Relay (High)
H/LP LO 20A Head Lamp Relay (Low) HORN 10A Horn Relay
H/LP LO RH 10A Head Lamp RH H/LP LO LH 10A Head Lamp LH, Instrument Cluster (Low Beam IND.)

Maintenance
60
7
LIGHT BULBS
G220000AUN
Use only the bulbs of the specified wattage.
✽✽ NOTICE
After heavy, driving rain or washing, headlight and taillight lenses could
appear frosty. This condition is caused by
the temperature difference between the
lamp inside and outside. This is similar
to the condensation on your windows
inside your vehicle during the rain and
doesn’t indicate a problem with your
vehicle. If the water leaks into the lamp
bulb circuitry, have the vehicle checked
by an authorized KIA dealer.
G220100APB(UN-KM)
Headlight, position light, turn sig-
nal light, front fog light bulbreplacement
(1) Headlight (High/Low)
(2) Position light
(3) Front turn signal light
(4) Front fog light (if equipped)
WARNING - Working on
the lights
Prior to working on the light, firmly
apply the parking brake, ensure
that the ignition switch is turned tothe LOCK position and turn off the
lights to avoid sudden movement
of the vehicle and burning your fin-
gers or receiving an electric shock.
CAUTION
Be sure to replace the burned-out bulb with one of the same wattage rating. Otherwise, it may cause damage to the fuse or electricwiring system.
CAUTION
If you don’t have necessary tools,
the correct bulbs and the expertise,consult an authorized KIA dealer. In many cases, it is difficult to replace
vehicle light bulbs because otherparts of the vehicle must be removed before you can get to the bulb. This is especially true if you
have to remove the headlight assembly to
get to the bulb(s).
Removing/installingthe headlight
assembly can result in damage to the vehicle.OAM079029

Maintenance
76
7
Do not operate the engine in confined
or closed areas (such as garages) any
more than what is necessary to move
the vehicle in or out of the area.
When the vehicle is stopped in an open area for more than a short time
with the engine running, adjust the
ventilation system (as needed) to draw
outside air into the vehicle.
Never sit in a parked or stopped vehi- cle for any extended time with the
engine running.
When the engine stalls or fails to start, excessive attempts to restart the
engine may cause damage to theemission control system. G270303BUNOperating precautions for catalytic
converters (if equipped)
Your vehicle is equipped with a catalytic
converter emission control device.
Therefore, the following precautions
must be observed:
Use only UNLEADED FUEL for gaso- line engine.
Do not operate the vehicle when there are signs of engine malfunction, such
as misfire or a noticeable loss of per-
formance. Do not misuse or abuse the engine.
Examples of misuse are coasting withthe ignition off and descending steep
grades in gear with the ignition off.
Do not operate the engine at high idle speed for extended periods (5 minutesor more).
Do not modify or tamper with any part of the engine or emission control sys-
tem. All inspections and adjustments
must be made by an authorized KIA
dealer.
Avoid driving with a very low fuel level. If you run out of gasoline, it couldcause the engine to misfire and result
in excessive loading of the catalytic
converter.
Failure to observe these precautionscould result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.
WARNING - Fire
A hot exhaust system can ignite
flammable items under your vehi-
cle. Do not park, idle, or drive the
vehicle over or near flammable
objects, such as grass, vegetation,
paper, leaves, etc.