ECU KIA Soul 2016 2.G Service Manual

627
What to do in an emergency
3.Install the towing hook by turning itclockwise into the hole until it is
fully secured.
4.Remove the towing hook and install the cover after use.
Emergency towing
If towing is necessary, we recom-
mend you to have it done by an
authorized Kia dealer or a com-
mercial tow truck service. If towing service is not available in an
emergency, your vehicle may be
temporarily towed using a cable or
chain secured to the emergency tow-
ing hook under the front (or rear) of
the vehicle. Use extreme caution
when towing the vehicle. A driver
must be in the vehicle to steer it and
operate the brakes.
Towing in this manner may be done
only on hard-surfaced roads for a
short distance and at low speeds.
Also, the wheels, axles, power train,
steering and brakes must all be in
good condition.
Do not use the tow hooks to pull a
vehicle out of mud, sand or other
conditions from which the vehicle
cannot be driven out under its own
power.
Avoid towing a vehicle heavier than the vehicle doing the towing.
The drivers of both vehicles should communicate with each other fre-
quently.
OPS063010OPS063010
OPS063012
Front
Rear (if equipped)

What to do in an emergency
28
6
Attach a towing strap to the tow
hook.
Using a portion of the vehicle other than the tow hooks for towing may
damage the body of your vehicle.
Only use a cable or chain specifi- cally intended for use in towing vehi-
cles. Securely fasten the cable or
chain to the towing hook provided.
Before emergency towing, check that the hook is not broken or dam-
aged.
Fasten the towing cable or chain securely to the hook.
Do not jerk the hook. Apply it steadily and with even force.
To avoid damaging the hook, do not pull from the side or at a verti-
cal angle. Always pull straight
ahead. Use a towing strap less than 5 m
(16 feet) long. Attach a white or red
cloth (about 30 cm (12 inches)
wide) in the middle of the strap for
easy visibility.
Drive carefully so that the towing strap is not loose during towing.Emergency towing precautions
Turn the ignition switch to ACC sothe steering wheel isn’t locked.
Place the transaxle shift lever in N (Neutral).
Release the parking bake.
Press the brake pedal with more force than usual since you will have
reduced brake performance.
More steering effort will be required because the power steer-
ing system will be disabled.
If you are driving down a long hill, the brakes may overheat and brake
performance will be reduced. Stop
often and let the brakes cool off.
If the car is being towed with all four wheels on the ground, it can
be towed only from the front. Be
sure that the transaxle is in neutral.
Be sure the steering is unlocked by
placing the ignition switch in the
ACC position. A driver must be in
the towed vehicle to operate the
steering and brakes.
OPA067014

733
Maintenance
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving components which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filter
A Genuine Kia air cleaner filter is
recommended when the filter is
replaced.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Valve clearance (if equipped)
Inspect for excessive valve noise
and/or engine vibration and adjust if
necessary. An authorized Kia dealer
should perform the operation.
Cooling system
Check the cooling system compo-
nents, such as the radiator, coolant
reservoir, hoses and connections for
leakage and damage. Replace any
damaged parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.

Maintenance
44
7
PARKING BRAKE
Checking the parking brake
Check the stroke of the parking
brake by counting the number of
“clicks’’ heard while fully applying it
from the released position. Also, the
parking brake alone should securely
hold the vehicle on a fairly steep
grade. If the stroke is more or less
than specified, have the parking
brake adjusted by an authorized Kia
dealer.
Stroke : 6~8 “clicks’’ at a force of
20 kg (44 lbs, 196 N).
OPS053011

753
Maintenance
BATTERY
For best battery service
Keep the battery securely mount-ed.
Keep the battery top clean and dry.
Keep the terminals and connec- tions clean, tight, and coated with
petroleum jelly or terminal grease.
Rinse any spilled electrolyte from the battery immediately with a
solution of water and baking soda.
If the vehicle is not going to be used for an extended time, discon-
nect the battery cables.
OXM079100
WARNING- Risk of
explosion
Keep lit cigarettes and
all other flames or
sparks away from the
battery.
The battery contains hydrogen -- a highly
combustible gas which
will explode if it comes
in contact with a flame or
spark.WARNING- Sulfuric acid
in batteries
Keep batteries out of the reach of children
because batteries con-
tain highly corrosive
SULFURIC ACID and
electrolytes. Do not
allow battery acid to
contact your skin, eyes,
clothing or paint finish.
Wear eye protection when charging or work-
ing near a battery.
Always provide ventila-
tion when working in an
enclosed space.

Maintenance
72
7
✽
✽
NOTICE
The actual fuse/relay panel label
may differ depending on equip-
ment/options.
CAUTION
Do not use a screwdriver or any
other metal object to removefuses because it may cause ashort circuit and damage thesystem.
CAUTION- Fuse
Replacement
Do not input any other objectsexcept fuses or relays intofuse/relay terminals such as adriver or wiring. It may causecontact failure and system mal-function.
CAUTION - Fuse fire
When replacing a blown fuse
or relay, make sure the newfuse or relay fits tightly intothe clips. Failure to tightlyinstall the fuse or relay maycause damage to the wiringand electric systems.
Do not remove fuses, relays and terminals fastened withbolts or nuts. The fuses, relaysand terminals may not be fas-tened correctly which maycause vehicle damage.
WARNING- Electrical Fire
Always ensure replacements fuses and relays are securely
fastened when installed.
Failure to do so can result in a
vehicle fire.
We recommend that you do not remove fuses, relays and termi-
nals that are fastened with
bolts or nuts. If they are not
completely re-installed, such
looseness may cause electrical
arcing and a possible fire. If
fuses, relays and terminals fas-
tened with bolts or nuts need
replacement, consult with an
authorized Kia dealer.

Maintenance
74
7
Fuse switch
Always, put the fuse switch at the ON
position.
If you move the switch to the OFF
position, some items such as audio
and digital clock must be reset and
transmitter (or smart key) may not
work properly.
✽ ✽
NOTICE
If you need to park your vehicle for
prolonged periods more than 1
month, move the transportation fuse
switch to the OFF position to pre-
vent the battery being discharged.
Engine compartment fuse
replacement
1. Turn the ignition switch and all
other switches off.
2. Remove the fuse panel cover by pressing the tab and pulling the
cover up. When the blade type
fuse is disconnected, remove it by
using the clip designed for chang-
ing fuses located in the engine
room fuse box. Upon removal,
securely insert reserve fuse of
equal quantity.
OPS073016
OPS073015

775
Maintenance
3. Check the removed fuse; replace itif it is blown. To remove or insert
the fuse, use the fuse puller in the
engine compartment fuse panel.
4. Push in a new fuse of the same rating, and make sure it fits tightly
in the clips. If it fits loosely, consult
an authorized Kia dealer.Multi fuse
If the multi fuse is blown, it must be
removed as follows:
1. Turn off the engine.
2. Disconnect the negative batterycable.
3. Remove the nuts shown in the pic- ture above.
4. Replace the fuse with a new one of the same rating.
5. Reinstall in the reverse order of removal.
✽ ✽NOTICE
If the multi fuse is blown, consult an
authorized Kia dealer.
OPS073039
CAUTION - Fuse panel
covers
After checking the fuse panel in
the engine compartment,securely install the fuse panelcover with using cover lockingsound. If not, electrical failuresmay occur from water contact.
CAUTION
Visually inspect the battery capfor secure closing. If the batterycap is not securely latched, theelectrical system may be dam-aged due to moisture enteringthe system.

777
Maintenance
Inner fuse panel
Description Fuse ratingProtected component
POWER OUTLET 2 20A P_OUTLET
ACC 10AO_S_MIRR_SW, AMP, AUDIO/UVO/AVN 4.0_HEAD UNIT, BCM, TMU, MOOD_LAMP_UNIT,
SMK_UNIT, LDC_AMP(400W), LDC_AMP(200W)
POWER OUTLET 1 25A C/LIGHT, REAR_P_OUTLET
DRL 10A BCM(DAY_RUNNNIG_LIGHT_LAMP_POWER)
MODULE 6 7.5ASUNROOF_MOTOR, LUGGAGE_PORTABLE_LAMP(CHARGE_POWER), SEAT_EXTN_DRV(HEAT-
ED), REAR_SEAT(IGN2)
WIPER FRT 2 25A FRONT_WIPER_MOTOR(POWER), FRONT_WIPER_RLY(LOW)
WIPER RR 15AREAR_WIPER_MOTOR, MULTI_FUNCTION_SW(WIPER), REAR_WIPER_RLY,
REAR_WIPER_RLY_COIL,
AMP 30A AMP, LDC_AMP(400W)
MODULE 5 7.5A BCM, SMK_UNIT
WIPER FRT 1 10A MULTI_FUNCTION_SW(WIPER), BCM(WASHER_MOTOR_POWER),
HEATED STEERING 15A STEERING_HEATED A/CON 1 7.5A AIR_CONTROL_UNIT(MANUAL, AUTO), IONIZER, PTC_RLY_COIL, BLOWER_RLY_COIL
HEATED MIRROR 10A OUTSIDE_MIRROR(HEATED), ECU(ELEC. LOAD DEFROST),
AIR_CONTROL_UNIT_MANUAL/AUTO(HEATED_SIGNAL)

Maintenance
78
7
Description Fuse rating Protected component
TAILGATE OPEN 15A T/GATE_OPEN_RLY(T/GATE_LATCH_MOTOR), T/GATE_OPEN_RLY_COIL
S/HEATER FRT 20A FRONT_SEAT_EXTN(HEATED_POWER)
DR LOCK 20ADOOR_LOCK_RLY, DOOR_LOCK_RLY_COIL, DOOR_UNLOCK_RLY_COIL, DEAD_LOCK_RLY,
DEAD_LOCK_RLY_COIL
A/BAG IND 7.5A CLUSTER
A/BAG 15A ACU, WCS_ECU
MODULE 4 10AI_S_MIRR_ECM, AUTO_HLLD_ECU, HLLD_SW, P_OUTLET_EXTN, AVN UNIT,
AIR_CONTROL_UNIT(MANUAL, AUTO), OBD, LDC_AMP(200W, 400W), TMU, SEAT_EXTN, DRV,
S_HEATER, REAR_SEAT_WARMER_SW
STOP LAMP 15A HAZARD_SW(ESS_INDICATOR_POWER), STOP_SIGNAL_ELECTRONIC_MODULE
MODULE 7 10A SPORTS_MODE_SW(ATM_SHIFT_LOCK_SOLENOID), KEY_LOCK_SOLENOID
S/HEATER RR 20A REAR_SEAT(HEATED_POWER) P/WDW RH 25A FRONT_P/WINDOW_SW(POWER), P/WINDOW_SAFETY_ECU(POWER)
P/WDW LH 25A FRONT_P/WINDOW_SW(POWER), P/WINDOW_SAFETY_ECU(POWER)
MODULE 1 10A SPORTS_MODE_SW(ATM_SHIFT_LOCK_SOLENOID), BCM
ABS10AABS/ESP_UNIT
MODULE 210ALOWER_SW, CENTER_SW, STOP_LP_SW, WATER_FUEL_SNSR