clutch KIA SOUL 2017 Service Manual

Maintenance
26
8
112,500 miles or 90 months
❑ Inspect air cleaner filter
❑Inspect air conditioning compressor, air conditioner refriger-
ant and performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive shaft and boots
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 7,500 miles or 12 months)
❑Inspect dual clutch transmission fluid (if equipped)
❑Inspect manual transaxle fluid (if equipped)
(Every 37,500 miles (60,000 km) or 48 months)
❑Inspect visually the following items.
1) Battery condition
2) Brake fluid / clutch(if equipped) fluid
3) Fuel lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads(if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
(Continued)
(Continued)
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
❑ Replace engine oil and filter
(Every 7,500 miles or 12 months)
❑Replace engine oil and filter (1.6 T-GDI)
(Every 6,500 miles or 6 months)
❑Add fuel additive *6
(Every 7,500 miles or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 7,500 miles or 12 months)
NORMAL MAINTENANCE SCHEDULE (CONT.)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

827
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
120,000 miles or 96 months
❑Inspect air conditioning compressor, air conditioner refrig-
erant and performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive belt *4
(First 60,000 miles or 72 months after
every 15,000 miles or 24 months)
❑ Inspect drive shaft and boots
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 7,500 miles or 12 months)
❑ Inspect fuel line, hoses and connection
❑Inspect fuel tank air filter *2
❑Inspect valve clearance (Engine 1.6) *3
(Every 60,000 miles or 72 months)
❑ Inspect vapor hose and fuel filler cap
❑Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Fuel lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
(Continued)
(Continued)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
❑ Replace air cleaner filter
❑Replace climate control air filter (if equipped)
❑Replace engine coolant*5
(First, 120,000 miles or 120 months
after every 30,000 miles or 24 months)
❑ Replace engine oil and filter
(Every 7,500 miles or 12 months)
❑Replace engine oil and filter (1.6 T-GDI)
(Every 6,500 miles or 6 months)
❑ Add fuel additive *6 (Every 7,500 miles or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 7,500 miles or 12 months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
28
8
127,000 miles or 102 months
❑ Inspect air cleaner filter
❑Inspect air conditioning compressor, air conditioner refriger-
ant and performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive shaft and boots
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 7,500 miles or 12 months)
❑Inspect visually the following items.
1) Battery condition
2) Brake fluid / clutch(if equipped) fluid
3) Fuel lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads(if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
(Continued)
(Continued)
❑ Replace engine oil and filter
(Every 7,500 miles or 12 months)
❑Replace engine oil and filter (1.6 T-GDI)
(Every 6,500 miles or 6 months)
❑Add fuel additive *6
(Every 7,500 miles or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 7,500 miles or 12 months)
NORMAL MAINTENANCE SCHEDULE (CONT.)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

829
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
135,000 miles or 108 months
❑Inspect air cleaner filter
❑Inspect air conditioning compressor, air conditioner refrig-
erant and performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive belt *4
(First 60,000 miles or 72 months after
every 15,000 miles or 24 months)
❑ Inspect drive shaft and boots
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 7,500 miles or 12 months)
❑ Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Fuel lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
(Continued)
(Continued)
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
❑ Replace climate control air filter (if equipped)
❑Replace engine oil and filter
(Every 7,500 miles or 12 months)
❑Replace engine oil and filter (1.6 T-GDI)
(Every 6,500 miles or 6 months)
❑ Replace spark plugs (iridium coated), (1.6 T-GDI)
❑Add fuel additive *6
(Every 7,500 miles or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 7,500 miles or 12 months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
30
8
142,500 miles or 114 months
❑ Inspect air cleaner filter
❑Inspect air conditioning compressor, air conditioner refriger-
ant and performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive shaft and boots
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 7,500 miles or 12 months)
❑Inspect visually the following items.
1) Battery condition
2) Brake fluid / clutch(if equipped) fluid
3) Fuel lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads(if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
(Continued)
(Continued)
❑ Replace engine oil and filter
(Every 7,500 miles or 12 months)
❑Replace engine oil and filter (1.6 T-GDI)
(Every 6,500 miles or 6 months)
❑Add fuel additive *6
(Every 7,500 miles or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 7,500 miles or 12 months)
NORMAL MAINTENANCE SCHEDULE (CONT.)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

831
Maintenance
150,000 miles or 120 months
❑Inspect air conditioning compressor, air conditioner refrig-
erant and performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive belt *4
(First 60,000 miles or 72 months after
every 15,000 miles or 24 months)
❑ Inspect drive shaft and boots
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 7,500 miles or 12 months)
❑Inspect dual clutch transmission fluid (if equipped)
❑ Inspect fuel line, hoses and connection
❑Inspect fuel tank air filter *2
❑Inspect manual transaxle fluid (if equipped)
(Every 37,500 miles (60,000 km) or 48 months)
❑ Inspect vapor hose and fuel filler cap
❑Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Fuel lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
(Continued)
(Continued)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
❑ Replace air cleaner filter
❑Replace climate control air filter (if equipped)
❑Replace engine coolant *5
(First 120,000 miles or 120 months
after every 30,000 miles or 24 months)
❑ Replace engine oil and filter
(Every 7,500 miles or 12 months)
❑Replace engine oil and filter (1.6 T-GDI)
(Every 6,500 miles or 6 months)
❑Add fuel additive *6
(Every 7,500 miles or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 7,500 miles or 12 months)
NORMAL MAINTENANCE SCHEDULE (CONT.)
No check, No service required
❑ Automatic transaxle fluid (if equipped)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
32
8
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
ENGINE OIL AND
ENGINE OIL FILTER1.6 GDI / 2.0 GDIREvery 3,750 miles or 6 months A, B, C, D, E, F,
G, H, I, J, K
1.6 T-GDIREvery 3,000 miles or 6 months
AIR CLEANER FILTERRMORE FREQUENTLYC, E
SPARK PLUGSRMORE FREQUENTLYA, B, H, I, K
DISC BRAKE/ PADS, CALIPERS AND ROTORSIMORE FREQUENTLYC, D, G, H
REAR BRAKE DRUMS/ LININGS, PARKING
BRAKEIMORE FREQUENTLYC, D, G, H
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM
BSALL JOINT
IMORE FREQUENTLYC, D, E, F, G, H, I
DRIVE SHAFTS AND BOOTSIEvery 7,500 miles OR 6 monthsC, D, E, F, G, H
MANUAL TRANSAXLE OILREvery 80,000 milesC, D, F, G, H, I, J
DUAL CLUTCH TRANSMISSION FLUIDREvery 80,000 milesC, D, F, G, H, I, J
AUTOMATIC TRANSAXLE FLUIDREvery 60,000 milesA, C, E, F, G, H, I
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)RMORE FREQUENTLYC, E

Maintenance
36
8
Manual transaxle fluid
(if equipped)
Inspect the manual transaxle fluid
according to the maintenance sched-
ule.
Automatic transaxle fluid
(if equipped)
Automatic transaxle fluid should not
be checked under normal usage
conditions.
But in severe conditions, the fluid
should be changed at an authorized
Kia dealer in accordance to the
scheduled maintenance at the begin-
ning of this section.
✽ ✽
NOTICE
Automatic transaxle fluid color is
basically red.
As the vehicle is driven, the auto-
matic transaxle fluid will begin to
look darker.
It is the normal condition and you
should not judge the need to replace
the fluid based upon the changed
color.
Dual clutch transmission Fluid
Inspect the dual clutch transmission
fluid according to the maintenance
schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
✽ ✽NOTICE - NHTSA Safety
Corrosion Alert
NHTSA has warned all vehicle own-
ers of all brands that they must main-
tain their vehicles in a manner which
will prevent brake hose and brake line
failures due to corrosion when such
vehicles are exposed to winter road
salt and related chemicals. While seri-
ous corrosion conditions typically only
manifest themselves as safety issues
after 7 years of vehicle use, the corro-
sion process starts immediately and
thus underbody cleaning maintenance
must commence from your vehicle's
first exposure to road salts and chem-
icals. NHTSA urges vehicle owners to
take the following steps to prevent
corrosion:
(Continued)
CAUTION- Transaxle fluids
The use of a non-specified fluid
could result in transaxle mal-function and failure.
Use only specified automatictransaxle fluid. (Refer to"Recommended lubricants andcapacities" in chapter 9.)

837
Maintenance
(Continued)
1. Wash the undercarriage of yourvehicle regularly throughout the
winter and do a thorough washing
in the spring to remove road salt
and other de-icing chemicals.
2. Monitor the brake system for signs of corrosion by having regu-
lar professional inspections and
watching for signs of problems,
including loss of brake fluid,
unusual leaks and soft or spongy
feel in the brake pedal.
3. Replace the entire brake pipe assembly if you find severe corro-
sion that causes scaling or flaking
of brake components.Brake/clutch (if equipped) fluid
Check the brake fluid level in the
brake fluid reservoir. The level should
be between “MIN” and “MAX” marks
on the side of the reservoir. Use only
hydraulic brake fluid conforming to
DOT 3 or DOT 4 specification.
Parking brake
Inspect the parking brake system
including the parking brake lever (or
pedal) and cables.
Brake discs, pads, calipers
and rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.

845
Maintenance
BRAKE/CLUTCH FLUID
Checking the brake/clutch*
fluid level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake/clutch* fluid, clean
the area around the reservoir cap
thoroughly to prevent brake/clutch*
fluid contamination.
* if equippedIf the level is low, add fluid to the
MAX level. The level will fall with
accumulated mileage. This is a nor-
mal condition associated with the
wear of the brake linings and/or
clutch disc (if equipped). If the fluid
level is excessively low, have the
brake/clutch* system checked by an
authorized Kia dealer.
Use only the specified brake/clutch*
fluid. (Refer to “Recommended lubri-cants and capacities” in chapter 9.) Never mix different types of fluid.
In the event the brake/clutch* system
requires frequent additions of fluid,
the vehicle should be inspected by
an authorized Kia dealer.
When changing and adding
brake/clutch* fluid, handle it carefully.
Do not let it come in contact with
your eyes. If brake/ clutch* fluid
should come in contact with your
eyes, immediately flush them with a
large quantity of fresh tap water.
Have your eyes examined by a doc-
tor as soon as possible.
OPS076118
CAUTION - Proper fluid
Only use brake fluid in brake
system. Small amounts ofimproper fluids (such as engineoil) can cause damage to thebrake system.