wheel KIA Soul EV 2016 2.G Repair Manual

What to do in an emergency
20
6
TOWING
Towing service
If emergency towing is necessary,
we recommend having it done by an
authorized Kia dealer or a commer-
cial tow-truck service. Proper lifting
and towing procedures are neces-
sary to prevent damage to the vehi-
cle. The use of wheel dollies or
flatbed is recommended.
For trailer towing guidelines informa-
tion, refer to “Trailer towing” in chap-ter 5.
If towing is required, lift all four wheels
off the ground and tow the vehicle. If
you must tow the vehicle using only
two wheels, lift the front wheels off the
ground and tow the vehicle.
OPSE064003 dolly
dolly
WARNING- Towing EV
Never tow the vehicle with the
front wheels on the ground (for-
ward or backward), as this may
cause damage to the motor or
fire.
OPSE064005
CAUTION- Towing
Do not tow the vehicle back- wards with the front wheels onthe ground as this may causedamage to the vehicle.
Do not tow with sling-type equipment. Use wheel lift orflatbed equipment.
WARNING - Side and cur-
tain air bag
If your vehicle is equipped with
side and curtain air bags, set
the ignition switch to LOCK or
ACC position when the vehicle
is being towed. The side and
curtain air bag may deploy
when the ignition is ON and the
rollover sensor detects the situ-
ation as a rollover.

621
What to do in an emergency
When towing your vehicle in an
emergency without wheel dollies :
1. Set the ignition switch in the ACCposition.
2. Place the transaxle shift lever in N (Neutral).
3. Release the parking brake.Removable towing hook
1. Remove the towing hook from the tool case.
2. Remove the hole cover pressing the lower part of the cover on the
front bumper. 3. Install the towing hook by turning it
clockwise into the hole until it is
fully secured.
4. Remove the towing hook and install the cover after use.
CAUTION- Towing gear
position
Failure to place the shift lever inN (Neutral) may cause internaldamage to the transaxle.
WARNING - Towing EV
If you tow the vehicle while the front wheels are touching the
ground, the vehicle motor may
generate electricity and the
motor components may be
damaged or a fire may occur.
When a vehicle fire occurs due to the battery, there is a
risk of a second fire. Contact
the fire department when tow-
ing the vehicle.
OPSE064006
OPSE064008
■Front
■Rear

What to do in an emergency
22
6
Emergency towing
If towing is necessary, we recom-
mend you to have it done by an
authorized Kia dealer or a com-
mercial tow truck service. If towing service is not available in an
emergency, your vehicle may be
temporarily towed using a cable or
chain secured to the emergency tow-
ing hook under the front (or rear) of
the vehicle. Use extreme caution
when towing the vehicle. A driver
must be in the vehicle to steer it and
operate the brakes.
Towing in this manner may be done
only on hard-surfaced roads for a
short distance and at low speeds.
Also, the wheels, axles, power train,
steering and brakes must all be in
good condition.
Do not use the tow hooks to pull a
vehicle out of mud, sand or other
conditions from which the vehicle
cannot be driven out under its own
power.
Avoid towing a vehicle heavier than the vehicle doing the towing.
The drivers of both vehicles should communicate with each other fre-
quently. Attach a towing strap to the tow
hook.
Using a portion of the vehicle other than the tow hooks for towing may
damage the body of your vehicle.
Only use a cable or chain specifi- cally intended for use in towing vehi-
cles. Securely fasten the cable or
chain to the towing hook provided.
Before emergency towing, check that the hook is not broken or dam-
aged.
Fasten the towing cable or chain securely to the hook.
Do not jerk the hook. Apply it steadily and with even force.
To avoid damaging the hook, do not pull from the side or at a vertical
angle. Always pull straight ahead.
OPSE064007
OPSE064009
■Front
■Rear

623
What to do in an emergency
Use a towing strap less than 5 m(16 feet) long. Attach a white or red
cloth (about 30 cm (12 inches)
wide) in the middle of the strap for
easy visibility.
Drive carefully so that the towing strap is not loose during towing.
Emergency towing precautions
Turn the ignition switch to ACC sothe steering wheel isn’t locked.
Place the shift lever in N (Neutral).
Release the parking brake.
Press the brake pedal with more force than usual since you will have
reduced brake performance.
More steering effort will be required because the power steer-
ing system will be disabled.
If you are driving down a long hill, the brakes may overheat and brake
performance will be reduced. Stop
often and let the brakes cool off.
✽ ✽ NOTICE
Before towing, check the reduction
gear for fluid leaks under your vehi-
cle. If the reduction gear fluid is
leaking, a flatbed equipment or tow-
ing dolly must be used.OPA067014
CAUTION
To avoid serious damage to the
reduction gear, limit the vehiclespeed to 10 mph (15 km/h) anddrive less than 1 mile (1.5 km)when towing.

Maintenance
Motor room compartment. . . . . . . . . . . . . . . . . . . . 7-2
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . 7-3
• Owner’s responsibility . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
. . . . . . . . . . . . . . . . . 7-4
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Scheduled maintenance service. . . . . . . . . . . . . . . . 7-7
Explanation of scheduled maintenance items . . . 7-19
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20\
. . . . . . . . . . . . . . . . . . . . . 7-20
. . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
. . . . . . . . . . . . . . . . . . 7-23
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
. . . . . . . . . . . . . . . . . 7-24
Climate control air filter . . . . . . . . . . . . . . . . . . . . 7-25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
31
. . . . . . . . . . . . . . . . . . . . . . . 7-31
. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33\
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
7-34
. . . . . . . 7-34

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
. . . . . . . . . . . . . . . 7-37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
. . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
7-47

Light bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-59
. . . . . . . . . . . . . . . . . . . . . . . 7-59
. . . . . . . . . . . . 7-64
. . . . . . . . 7-64
. . . . . . . 7-66
. . . . . . . . . . . . . 7-67
. . . . . . . . . . . . . . . . . 7-68
Appearance care . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-69
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-69
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-747

75
Maintenance
OWNER MAINTENANCE
The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized Kia dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.Owner maintenance schedule
When you stop for fuel:
Check the coolant level in thecoolant reservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires. Check if the front of the radiator
and condenser are clean and not
blocked with leaves, dirt or insects
etc. If any of the above parts are
extremely dirty or you are not sure
of their condition, take your vehicle
to an authorized Kia dealer.
While operating your vehicle:
Check for vibrations in the steeringwheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-
ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transaxle occurs,
check the transaxle fluid level.
Check the reduction gear P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).

Maintenance
67
At least monthly:
Check the coolant level in thecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flash-
ers.
Check the inflation pressures of all tires including the spare.
At least twice a year
(i.e., every Spring and Fall):
Check the radiator, heater and air conditioning hoses for leaks or
damage.
Check the windshield washer spray and wiper operation. Clean
the wiper blades with clean cloth
dampened with washer fluid.
Check the headlight alignment.
Check the muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year:
Clean the body and door drainholes.
Lubricate the door hinges and checks, and hood hinges.
Lubricate the door and hood locks and latches.
Lubricate the door rubber weather- strips.
Check the air conditioning system.
Inspect and lubricate the reduction gear linkage and controls.
Clean the battery and terminals.
Check the brake fluid level.

719
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Cooling system
Check the cooling system compo-
nents, such as the radiator, coolant
reservoir, hoses and connections ,
coolant 3way valve, chiller for leak-
age and damage. Replace any dam-
aged parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake fluid
Check the brake fluid level in the
brake fluid reservoir. The level should
be between “MIN” and “MAX” marks
on the side of the reservoir. Use only
hydraulic brake fluid conforming to
DOT 3 or DOT 4 specification.
Brake discs, pads, calipers
and rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
For more information on checking the
pads or lining wear limit, we recom-
mend you to refer to the Kia website.
(http://www
.kia-hotline.com)
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or dam-
age. Replace any damaged parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

Maintenance
34
7
TIRES AND WHEELS
Tire care
For proper maintenance, safety, and
maximum fuel economy, you must
always maintain recommended tire
inflation pressures and stay within
the load limits and weight distribution
recommended for your vehicle.
Recommended cold tire infla-
tion pressures
All tire pressures should be checked
when the tires are cold. “Cold Tires”
means the vehicle has not been driv-
en for at least three hours or driven
less than 1.6 km (one mile).
Recommended pressures must be
maintained for the best ride, vehicle
handling, and minimum tire wear.
For recommended inflation pressure,
refer to “Tire and wheels” in chapter 8. All specifications (sizes and pres-
sures) can be found on a label
attached to the driver’s side center
pillar.OPSE084003L
WARNING- Tire under
inflation
Inflate your tire consistent with
the instructions provided in this
manual. Severe under inflation
can lead to severe heat build-
up, causing blowouts, tread
separation and other tire fail-
ures that can result in the loss
of vehicle control. This risk is
much higher on hot days and
when driving for long periods at
high speeds.

735
Maintenance
Underinflation also results inexcessive wear, poor handling and
reduced fuel economy. Wheel
deformation also is possible. Keep
your tire pressures at the proper
levels. If a tire frequently needs
refilling, have it checked by an
authorized Kia dealer.
Overinflation produces a harsh ride, excessive wear at the center
of the tire tread, and a greater pos-
sibility of damage from road haz-
ards.
Warm tires normally exceed rec- ommended cold tire pressures by
28 to 41 kPa (4 to 6 psi). Do not
release air from warm tires to
adjust the pressure or the tires will
be underinflated.
Be sure to reinstall the tire inflation valve caps. Without the valve cap,
dirt or moisture could get into the
valve core and cause air leakage. If
a valve cap is missing, install a
new one as soon as possible. Always observe the following:
Check tire pressure when the tires
are cold. (After vehicle has been
parked for at least three hours or
hasn't been driven more than 1.6
km (one mile) since startup.)
Never overload your vehicle. Be careful not to overload a vehicle
luggage rack if your vehicle is
equipped with one.Checking tire inflation pressure
Check your tires once a month or
more.
How to check
Use a good quality gauge to check
tire pressure. You cannot tell if your
tires are properly inflated simply by
looking at them. Radial tires may
look properly inflated even when
they're underinflated.
Check the tire's inflation pressure
when the tires are cold. - "Cold"
means your vehicle has been sitting
for at least three hours or driven no
more than 1.6 km (1 mile).
WARNING- Tire Inflation
Overinflation or underinflation
can reduce tire life, adversely
affect vehicle handling, and
lead to sudden tire failure. This
could result in loss of vehicle
control and potential injury.