ignition KIA STINGER 2021 Workshop Manual

65
What to do in an emergency
EMERGENCY STARTING
Connect cables in numerical order
and disconnect in reverse order.
Jump starting
Jump starting can be dangerous if
done incorrectly. Therefore, to avoid
harm to yourself or damage to your
vehicle or battery, follow these jump
starting procedures. If in doubt, we
strongly recommend that you have a
competent technician or towing serv-
ice jump start your vehicle.
CAUTION - Push/pull start
to 12 Volt Battery
Use only a 12-volt jumper sys-
tem. You can damage a 12-volt
starting motor, ignition system,
and other electrical parts
beyond repair by use of a 24-
volt power supply (either two
12-volt batteries in series or a
24-volt motor generator set).
WARNING- Battery
Never attempt to check the elec-
trolyte level of the battery as
this may cause the battery to
rupture or explode.
WARNING- Frozen
batteries
Do not attempt to jump start the
vehicle if the discharged battery
is frozen or if the electrolyte
level is low as the battery may
rupture or explode.
WARNING- Sulfuric acid
risk
When jump starting your vehi-
cle, be careful not to get acid on
yourself, your clothing or on the
vehicle. Automobile batteries
contain sulfuric acid. This is poi-
sonous and highly corrosive.
WARNING- Battery
Keep all flames or sparks away
from the battery. The battery
produces hydrogen gas which
will explode if exposed to flame
or sparks.OCK067003

What to do in an emergency
34 6
Ensure any metal parts on the
tiedown straps do not contact
painted surfaces or the face of the
wheels.
Do not place straps over the body
panels or through the wheels.
WARNING - Side and
curtain Air bag
If your vehicle is equipped with
side and curtain air bag, set the
the Engine Start/Stop button to
ACC position when the vehicle
is being towed.
The side and curtain air bag
may deploy when the ignition is
ON, and the rollover sensor
detects the situation as a
rollover.
OCK067024
CAUTION
Attaching straps to the chassis,
suspension or other parts of the
body can cause damage.
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OCK067015
CAUTION - Towing
Do not tow the vehicle back-
wards with the rear wheels on
the ground as this may cause
damage to the vehicle.
Do not tow with sling-type
equipment. Use wheel lift or
flatbed equipment.

Maintenance
34 7
4. Return the wiper arm on the wind-
shield.
5. Turn ignition to the ON position
and wiper arms will return to the
normal operating position.

Maintenance
56 7
✽
✽
NOTICE
• When replacing fuse, turn the
ignition “OFF” and turn off
switches of all electrical devices
then remove battery (-) terminal.
• The actual fuse/relay panel label
may differ from equipped items.
WARNING- Electrical Fire
Always ensure replacements
fuses and relays are securely
fastened when installed. Failure
to do so can result in a vehicle
fire.
CAUTION
When replacing a blown fuse
or relay, make sure the new
fuse or relay fits tightly into
the clips. Failure to tightly
install the fuse or relay may
cause damage to the wiring
and electric systems.
Do not remove fuses, relays
and terminals fastened with
bolts or nuts. The fuses, relays
and terminals may not be fas-
tened correctly which may
cause vehicle damage.
CAUTION
Do not input any other objects
except fuses or relays into
fuse/relay terminals such as a
driver or wiring. It may cause
contact failure and system
malfunction.
Do not plug in screwdrivers or
aftermarket wiring into the ter-
minal originally designed for
fuse and relays only. The elec-
trical system and wiring of the
vehicle interior may be dam-
aged or burned due to contact
failure.
If you directly connect the
wire on the taillight or replace
the bulb which is over the reg-
ulated capacity to install trail-
ers etc., the inner junction
block can get burned.

757
Maintenance
✽ ✽
NOTICE- Remodeling
Prohibited
Do not rewire your vehicle in any
way as doing so may affect the per-
formance of several safety features
in your vehicle. Rewiring your vehi-
cle may also void your warranty and
cause you to be responsible for any
subsequent vehicle damage which
may result.
✽ ✽
NOTICE- Window tinting
precaution
Window tint(especially metallic
film) might cause communication
disorder or poor radio reception,
and malfunction of the automatic
lighting system due to excessive
change of illumination inside the
vehicle. The solution used might also
flow into electric, electronic devices
causing disorder and failure.
Inner panel fuse replacement
1. Turn the ignition switch and all
other switches off.
2. Open the fuse panel cover.
If the switch is located in the “OFF”
position, a caution indicator will be
displayed in the cluster.
CAUTION
Visually inspect the battery cap
to ensure it is securely closed.
If the battery cap is not securely
closed, moisture may enter the
system and damage the electri-
cal components.
WARNING
- Electrical wiring repairs
All electrical repairs should be
performed by authorized Kia
dealerships using approved Kia
parts. Using other wiring com-
ponents, especially when retro-
fitting AVN or theft alarm sys-
tem, remote engine control, car
phone or radio may cause vehi-
cle damage and increase the
risk of a vehicle fire.
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759
Maintenance
✽ ✽
NOTICE
• Set all switches to ON before driv-
ing.
• If the vehicle is going to be unused
for over 1 month, set all switches
to OFF to prevent the batteries
from draining.
Engine compartment fuse
replacement
1. Turn the ignition switch and all
other switches off.
2. Remove the fuse panel cover by
pressing the tab and pulling the
cover up. When the blade type
fuse is disconnected, remove it by
using the clip designed for chang-
ing fuses located in the engine
compartment fuse box. Upon
removal, securely insert reserve
fuse of the same rating.3. Check the removed fuse; replace it
if it is blown. To remove or insert
the fuse, use the fuse puller in the
engine compartment fuse panel.
4. Push in a new fuse of the same
rating, and make sure it fits tightly
in the clips. If it fits loosely, consult
an authorized Kia dealer.
CAUTION
Always securely install the fuse
panel cover in the engine com-
partment to protect against
electrical failure which may
occur from water contact.
Listen for the audible clicking
sound to ensure fuse panel
cover is securely fastened.
CAUTION - Fuse Panel
Covers
The contact points of the
switches may wear out with
excessive use. Please refrain
from excessive use of the
switches (except for long-term
parking for over 1 month).
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771
Maintenance
Fuse NameFuse ratingCircuit Protected
E-CVVT 220A[THETA II 2.0L T-GDI Engine] ECM (Engine Control Module)
ESC 310AESC (Electronic Stability Control) Control Module, Multipurpose Check Connector
ECU 310AECM (Engine Control Module)
ECU 215AECM (Engine Control Module)
HORN20AHorn Relay
WIPER 130AWiper Power Relay
TCU 215ATCM (Transmission Control Module)
SENSOR 410ABrake Vacuum Switch, Vacuum Pump Relay, Electric Oil Pump Inverter
TCU 120ATCM (Transmission Control Module)
WIPER 210AIBU (Integrated Body Control Unit), ECM (Electronic Control Module)
SENSOR 115ARear Sub Junction Block (Fuel Pump Relay)
SENSOR520A[THETA II 2.0L T-GDI Engine] Ignition Coil #1/#2/#3/#4
[Lambda II PE 3.3L T-GDI Engine] Ignition Coil #1/#2/#3/#4/#5/#6

Maintenance
78 7
LIGHT BULBS
Bulb replacement precaution
Please keep extra bulbs on hand
with appropriate wattage ratings in
case of emergencies.
Refer to “Bulb Wattage” in chapter 8.
When changing lamps, first turn off
the engine at a safe place, firmly
apply the parking brake and detach
the battery’s negative (-) terminal.
Use only bulbs of the specified
wattage.
net-work failure
The headlamp, taillight, and fog light
may light up when the head lamp
switch is turned ON, and not light up
when the taillight or for light switch is
turned ON. This may be cause by
network failure or vehicle electrical
control system malfunction. If there is
a problem, we recommend the sys-
tem be serviced by an authorized Kia
dealer.

trical control system stabilization
A normally functioning lamp may
flicker momentarily. This momentary
occurrence is due to the stabilization
function of the vehicle's electrical
control system. If the lamp stops
flickering after a few moments, the
vehicle does not require service.
However, if the lamp goes out after
the momentary flickering, or the flick-
ering continues, we recommend the
system be serviced by an authorized
Kia dealer.
WARNING- Working on
the lights
Prior to working on the light,
firmly apply the parking brake,
ensure that the ignition switch
is turned to the LOCK position
and turn off the lights to avoid
sudden movement of the vehi-
cle burns to your skin or fin-
gers, or an electric shock.
CAUTION -Light replace-
ment
Be sure to replace the burned-
out bulb with one of the same
wattage rating. Otherwise, it
may cause damage to the fuse
or electric wiring system.
CAUTION -Headlamp
Lens
To prevent damage, do not
clean the headlamp lens with
chemical solvents or strong
detergents.

7103
Maintenance
Do not operate the engine in con-
fined or closed areas (such as
garages) any more than what is
necessary to move the vehicle in or
out of the area.
When the vehicle is stopped in an
open area for more than a short
time with the engine running,
adjust the ventilation system (as
needed) to draw outside air into the
vehicle.
Never sit in a parked or stopped
vehicle for any extended time with
the engine running.
When the engine stalls or fails to
start, excessive attempts to restart
the engine may cause damage to
the emission control system.Operating precautions for catalyt-
ic converters (if equipped)Your vehicle is equipped with a cat-
alytic converter emission control
device.
Therefore, the following precautions
must be observed:
Use only UNLEADED FUEL for
gasoline engines.
Do not operate the vehicle when
there are signs of engine malfunc-
tion, such as misfire or a noticeable
loss of performance.
Do not misuse or abuse the
engine. Examples of misuse are
coasting with the ignition off and
descending steep grades in gear
with the ignition off.
Do not operate the engine at high
idle speed for extended periods (5
minutes or more).
Do not modify or tamper with any
part of the engine or emission con-
trol system. All inspections and
adjustments must be made by an
authorized Kia dealer.
Avoid driving with an extremely low
fuel level. Running out of fuel could
cause the engine to misfire, dam-
aging the catalytic converter.
WARNING- Catalytic
converter
Keep away from the catalytic
converter and exhaust system
while the vehicle is running or
immediately thereafter. The
exhaust and catalytic systems
are very hot and may burn you.
WARNING- Fire
Do not park, idle or drive the
vehicle over or near flamma-
ble objects, such as grass,
vegetation, paper, leaves, etc.
A hot exhaust system can
ignite flammable items under
your vehicle.
Also, do not remove the heat
sink around the exhaust sys-
tem, do not seal the bottom of
the vehicle or do not coat the
vehicle for corrosion control.
It may present a fire risk under
certain conditions.

I11
Index
Sunshade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
Tilting the sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49
Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Opening the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
Power windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Windshield defrosting and defogging. . . . . . . . . . . . . 4-150
Automatic climate control system . . . . . . . . . . . . . 4-150
Automatic ventilation . . . . . . . . . . . . . . . . . . . . . . . 4-153
Defogging logic . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-151
Smart ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-154
Winter driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-143
Carry emergency equipment . . . . . . . . . . . . . . . . . 5-147
Change to "winter weight" oil if necessary . . . . . . 5-146
Check battery and cables . . . . . . . . . . . . . . . . . . . . 5-145
Check spark plugs and ignition system . . . . . . . . . 5-146
Don’t let your parking brake freeze . . . . . . . . . . . . 5-146
Don't let ice and snow accumulate underneath . . . 5-147
Snowy or icy conditions . . . . . . . . . . . . . . . . . . . . . 5-143
To keep locks from freezing. . . . . . . . . . . . . . . . . . 5-146
Use approved window washer anti-freeze in
system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-146
Use high quality ethylene glycol coolant. . . . . . . . 5-145
Wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Blade inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Blade replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Wipers and washers . . . . . . . . . . . . . . . . . . . . . . . . . . 4-126
Front windshield washers. . . . . . . . . . . . . . . . . . . . 4-128
Windshield wipers . . . . . . . . . . . . . . . . . . . . . . . . . 4-126