maintenance KIA STONIC 2018 Workshop Manual

I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.

Maintenance
8-38

Maintenance Under Severe Usage Conditions - For Diesel Engine [Except Europe (Including Russia)]
MAINTENANCE ITEMMAINTENANCEOPERATIONMAINTENANCE INTERVALSDRIVING CONDI‐TION
Engine oil and en‐ gine oil filter For Russia, Australiaand New Zealand
R Every 7,500 km (5,000 miles) or 6 months A, B, C, D, E, F, G,
H, I, J, K
Except Russia, Aus‐tralia and New Zea‐land R Every 5,000 km (3,000 miles) or 6 months
A, B, C, D, E, F, G,
H, I, J, K
Automatic transaxle fluid R Every 90,000 km (60,000 miles) A, C, D, E, F, G, H, I
Manual transaxle fluid R Every 120,000 km (80,000 miles) C, D, E, F, G, H, I, J
Drive shaft and boots I Inspect more frequently depending on the
condition C, D, E, F, G, H, I, J
Air cleaner filter R Replace more frequently depending on the
condition C, E
Climate control air filter R Replace more frequently depending on the
condition C, E, G
Brake discs and pads, calipers and rotors I Inspect more frequently depending on the
condition C, D, E, G, H
Brake drums and linings I Inspect more frequently depending on the
condition C, D, E, G, H
Parking brake IInspect more frequently depending on the
condition C, D, G, H
Steering gear rack, linkage and boots I Inspect more frequently depending on the
condition C, D, E, F, G


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8
Maintenance

MAINTENANCE ITEMMAINTENANCEOPERATIONMAINTENANCE INTERVALSDRIVING CONDI‐TION
Suspension ball joints I Inspect more frequently depending on the
condition C, D, E, F, G
Maintenance operation
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
SEVERE DRIVING CONDITIONS
A : Repeatedly driving short distance of less than 8 km (5miles) in normal temperature or less than 16 km (10 miles) in
freezing temperature.
B : Extensive engine idling or low speed driving for long distances.
C : Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads.
D : Driving in areas using salt or other corrosive materials or in very cold weather
E : Driving in heavy dust condition.
F : Driving in heavy traffic area.
G : Driving on uphill, downhill, or mountain roads repeatedly.
H : Towing a trailer or using a camper on roof rack.
I : Driving for patrol car, taxi, other commercial use of vehicle towing.
J : Driving over 170 km/h (106 mile/h).
K : Frequently driving in stop-and-go conditions.

Maintenance
8-40

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the maintenance schedule. If the vehi‐
cle is being driven in severe conditions,
more frequent oil and filter changes are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu‐ ration and replace if necessary. Drive
belts should be checked periodically for
proper tension and adjusted as neces‐
sary.
CAUTION
When you are inspecting the belt,place the ignition switch in theLOCK/OFF or ACC position.
Fuel filter cartridge (for diesel)
A clogged filter can limit the speed at
which the vehicle may be driven, dam‐
age the emission system and cause multiple issues such as hard starting. If
an excessive amount of foreign matter
accumulates in the fuel tank, the filter may require replacement more fre‐
quently.
After installing a new filter, run the en‐
gine for several minutes, and check for leaks at the connections. Have the fuel
filter replaced by a professional work‐
shop. Kia recommends to visit an au‐ thorized Kia dealer/service partner.
Fuel filter (for gasoline)
Kia gasoline vehicle is equipped a life‐
time fuel filter that integrated with the fuel tank. Regular maintenance or re‐
placement is not needed but depends
on fuel quality. If there are some im‐ portant safety matters like fuel flow
restriction, surging, loss of power, hard
starting problem etc, fuel filter inspec‐ tion or replace is needed.
Have the fuel filter inspected or re‐
placed by a professional workshop. Kia
recommends to visit an authorized Kia dealer/service partner.
Fuel lines, fuel hoses and
connections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Have the fuel lines, fuel hoses and con‐
nections replaced by a professional
workshop. Kia recommends to visit an authorized Kia dealer/service partner.
WARNING
nDiesel only
Never work on the injection systemwith the engine running or within 30seconds after shutting off the en‐gine. High pressure pump, rail, injec‐tors and high pressure pipes aresubject to high pressure even afterthe engine stops. The fuel jet pro‐duced by fuel leaks may cause seri‐ous injury, if it touches the body.People using pacemakers should notmore move than 30 cm closer to theECU or wiring harness within the en‐gine room while the engine is run‐ning, since the high currents in theCommon Rail system produce con‐siderable magnetic fields.

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8
Maintenance

Vapor hose (for gasoline engine)
and fuel filler cap
The vapor hose and fuel filler cap
should be inspected at those intervals specified in the maintenance schedule.
Make sure that a new vapor hose or
fuel filler cap is correctly replaced.
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evi‐
dence of heat and/or mechanical dam‐ age. Hard and brittle rubber, cracking,
tears, cuts, abrasions, and excessive
swelling indicate deterioration. Particu‐ lar attention should be paid to examine
those hose surfaces nearest to high
heat sources, such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or mov‐ ing component which might cause heat
damage or mechanical wear. Inspect all
hose connections, such as clamps and couplings, to make sure they are se‐
cure, and that no leaks are present. Ho‐
ses should be replaced immediately if there is any evidence of deterioration
or damage.
Air cleaner filter
Have the air cleaner filter replaced by a
professional workshop. Kia recom‐ mends to visit an authorized Kia dealer/
service partner.
Spark plugs (for gasoline engine)
Make sure to install new spark plugs of
the correct heat range.
WARNING
Do not disconnect and inspect sparkplugs when the engine is hot. Youmay burn yourself.
Valve clearance (for Kappa 1.0L
T-GDI engine)
Inspect for excessive valve noise and/or
engine vibration and adjust if necessa‐ ry. In this case, have the system serv‐
iced by a professional workshop. Kia
recommends to visit an authorized Kia dealer/service partner.
Cooling system
Check the cooling system components,
such as the radiator, coolant reservoir, hoses and connections for leakage and
damage. Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid (if
equipped)
Inspect the manual transaxle fluid ac‐
cording to the maintenance schedule.
Automatic transaxle fluid (if
equipped)
Automatic transaxle fluid should not be
checked under normal usage conditions.
Have the automatic transmission fluid changed by a professional workshop
according to the maintenance schedule.
Kia recommends to visit an authorized Kia dealer/service partner.
NOTICE
Automatic transaxle fluid color is ba‐
sically red.
As the vehicle is driven, the auto‐
matic transaxle fluid will begin to
look darker. It is normal condition
and you should not judge the need
(Continued)
Maintenance
8-42

ENGINE OIL (GASOLINE)
Checking the engine oil level
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1. Be sure the vehicle is on levelground.
2. Start the engine and allow it to reach normal operating tempera‐
ture.
3. Turn the engine off and wait for a few minutes (about 5 minutes) for
the oil to return to the oil pan.
4. Pull the dipstick out, wipe it clean, and re-insert it fully.
WARNING
nRadiator hose
(Continued)
(Continued)
Be very careful not to touch the ra‐diator hose when checking or addingthe engine oil as it may be hotenough to burn you.
5. Pull the dipstick out again andcheck the level. The level should be
between F (Full) and L (Low).
CAUTION
•Do not overfill the engine oil. Itmay damage the engine.
•Do not spill engine oil, when add‐ing or changing engine oil. If youdrop the engine oil on the engineroom, wipe it off immediately.
•When you wipe the oil levelgauge, you should wipe it with aclean cloth. When mixed withdebris, it can cause engine dam‐age.
Maintenance
8-44

WARNING
Used engine oil may cause skin irri‐tation or cancer if left in contactwith the skin for prolonged periodsof time. Used engine oil containschemicals that have caused cancer inlaboratory animals. Always protectyour skin by washing your handsthoroughly with soap and warm wa‐ter as soon as possible after han‐dling used oil.

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8
Maintenance

ENGINE COOLANT
The high-pressure cooling system has
a reservoir filled with year round anti‐
freeze coolant. The reservoir is filled at the factory.
Check the antifreeze protection and
coolant level at least once a year, at the
beginning of the winter season, and be‐ fore traveling to a colder climate.
CAUTION
•When the engine overheats fromlow engine coolant, suddenly add‐ing engine coolant may causecracks in the engine. To preventdamage, add engine coolant slowlyin small quantities.
•Do not drive with no engine cool‐ant. It may cause water pump fail‐ure and engine seizure, etc.
Checking the coolant level
WARNING
Removing radiator cap
•Never attempt to remove the radi‐ator cap while the engine is oper‐ating or hot. Doing so might leadto cooling system and engine dam‐age. Also, hot coolant or steamcould cause serious personal in‐jury.
•Turn the engine off and wait untilit cools down. Use extreme carewhen removing the radiator cap.Wrap a thick towel around it, andturn it counterclockwise slowly tothe first stop. Step back while thepressure is released from the cool‐ing system.When you are sure all the pressurehas been released, press down onthe cap, using a thick towel, andcontinue turning counterclockwiseto remove it.
(Continued)
(Continued)
•Even if the engine is not operating,do not remove the radiator cap orthe drain plug while the engine andradiator are hot. Hot coolant andsteam may still blow out underpressure, causing serious injury.
WARNING
The electric motor (cool‐ing fan) is controlled byengine coolant tempera‐ture, refrigerant pressureand vehicle speed.
It may sometimes operate evenwhen the engine is not running. Useextreme caution when working nearthe blades of the cooling fan so thatyou are not injured by a rotating fanblades. As the engine coolant tem‐perature decreases, the electric mo‐tor will automatically shut off. Thisis a normal condition.
Maintenance
8-48

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Check the condition and connections of
all cooling system hoses and heater ho‐ ses. Replace any swollen or deteriora‐
ted hoses.
The coolant level should be filled be‐
tween MAX and MIN (F and L) marks on the side of the coolant reservoir when
the engine is cool.
If the coolant level is low, add enough
distilled (deionized) or soft water. Bring the level to MAX (F), but do not overfill.
If frequent additions are required, have
the system inspected by a professional
workshop. Kia recommends to visit an authorized Kia dealer/service partner.
Recommended engine coolant
• When adding coolant, use only deion‐ ized water or soft water for your ve‐
hicle and never mix hard water in the
coolant filled at the factory. An im‐
proper coolant mixture can result in serious malfunction or engine dam‐
age.
• The engine in your vehicle has alumi‐ num engine parts and must be pro‐
tected by an ethylene-glycol with
phosphate based coolant to prevent corrosion and freezing.
• DO NOT USE alcohol or methanol coolant or mix them with the speci‐
fied coolant.
• Do not use a solution that contains more than 60% antifreeze or lessthan 35% antifreeze, which would re‐
duce the effectiveness of the solu‐
tion.
For mixture percentage, refer to the
following table.
AmbientTempera‐ture
Mixture Percentage(volume)
AntifreezeWater
-15°C (5°F) 35 65

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8
Maintenance

AmbientTempera‐ture
Mixture Percentage(volume)
AntifreezeWater
-25°C
(-13°F) 40 60
-35°C
(-31°F) 50 50
-45°C
(-49°F) 60 40
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WARNING
Radiator cap
Do not remove the radiator capwhen the engine and radiator arehot. Scalding hot coolant and steammay blow out under pressure caus‐ing serious injury.
Maintenance

8-50