service KIA VENGA 2015 Service Manual

7
Engine compartment / 7-2
Maintenance services / 7-3
Owner maintenance / 7-5
Scheduled maintenance service / 7-7
Explanation of scheduled maintenance items / 7-20
Engine oil / 7-24
Engine coolant / 7-25
Brake/clutch fluid / 7-28
Automatic transaxle fluid / 7-29
Washer fluid / 7-31
Parking brake / 7-31
Fuel filter / 7-32
Air cleaner / 7-33
Climate control air filter / 7-34
Wiper blades / 7-36
Battery / 7-38
Tyres and wheels / 7-42
Fuses / 7-52
Light bulbs / 7-64
Appearance care / 7-73
Emission control system / 7-79
Maintenance
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MAINTENANCE SERVICES
You should exercise the utmost care to
prevent damage to your vehicle and
injury to yourself whenever performing
any maintenance or inspection proce-
dures.
Inadequate, incomplete or insufficient
servicing may result in operational prob-
lems with your vehicle that could lead to
vehicle damage, an accident, or person-
al injury. Owner’s responsibility
✽✽
NOTICE
Maintenance Service and Record
Retention are the owner's responsibility.
We recommend in general that you have
your vehicle serviced by an authorised
Kia dealer. You should retain documents
that show proper maintenance has been
performed on your vehicle in accordance
with the scheduled maintenance service
charts shown on the following pages. You
need this information to establish your
compliance with the servicing and main-
tenance requirements of your vehicle
warranties. Detailed warranty information
is provided in your Service Passport.Repairs and adjustments required as a
result of improper maintenance or a lack of
required maintenance are not covered
when your vehicle is covered by warranty. Owner maintenance precautions
Improper or incomplete service may
result in problems. This section gives
instructions only for the maintenance
items that are easy to perform.✽✽
NOTICE
Improper owner maintenance during
the warranty period may affect warran-
ty coverage. For details, read the sepa-
rate Warranty & Maintenance book
provided with the vehicle. If you're
unsure about any servicing or mainte-
nance procedure, we recommend that
the system be serviced by an authorised
Kia dealer.
73
Maintenance
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Maintenance
4
7
WARNING - Maintenance
work
 Performing maintenance work on a vehicle can be dangerous. You
can be seriously injured whilst
performing some maintenance
procedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, we recommend that the
system be serviced by an autho-
rised Kia dealer.
 Working under the bonnet with the engine running is dangerous.
It becomes even more dangerous
when you wear jewelry or loose
clothing. These can become
entangled in moving parts and
result in injury. Therefore, if you
must run the engine whilst work-
ing under the bonnet, make cer-
tain that you remove all jewelry
(especially rings, bracelets,
watches, and necklaces) and all
neckties, scarves, and similar
loose clothing before gettingnear the engine or cooling fans.WARNING - Diesel Engine
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High-pressure pump, rail, injectorsand high-pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touches the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room whilst engine is run-
ning, since the high currents in the
electronic engine control system
produce considerable magneticfields.
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77
Maintenance
SCHEDULED MAINTENANCE SERVICE
Follow the Normal Maintenance
Schedule if the vehicle is usually operated
where none of the following conditions
apply. If any of the following conditions
apply, follow Maintenance Under Severe
Usage Conditions.
 Repeated short distance driving.
 Driving in dusty conditions or sandy areas.
 Extensive use of brakes.
 Driving in areas where salt or other corrosive materials are being used.
 Driving on rough or muddy roads.
 Driving in mountainous areas.
 Extended periods of idling or low speed operation.
 Driving for a prolonged period in cold temperatures and/or extremely humid
climates.
 More than 50% driving in heavy city traffic during hot weather above 32°C(90°F).
If your vehicle is operated under the
above conditions, you should inspect, replace or refill more frequently than thefollowing Normal Maintenance Schedule.
After the periods or distance shown inthe chart, continue to follow the pre- scribed maintenance intervals.
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Maintenance
8
7
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 1
: Adjust alternator, power steering (if equipped) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: Driving in summer season temperature over 40 °C (104 °F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN,
YEMEN ETC) or driving over 170 km/h (106 mile/h) must conform the severe driving condition.
* 4
: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. We recommend that the system be serviced
by an authorised Kia dealer.
* 5
: For your convenience, this item can be checked prior to it's interval when you do maintenance of other items.
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L PETROL ENGINE Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96 Miles×1,000
10 20 30 40 50 60 70 80
Km×1,00015 30 45 60 75 90 105 120
Drive belts * 1 For Europe Except Europe
Engine oil and engine For Middle East
oil filter * 2
Except Middle East R R R R R R R R
Air cleaner filter For China, India, Middle East R R R R R R R R
Except China, India, Middle East I R I R I R I R
Spark plugs RR
Valve clearance * 4
Replace every 10,000 km or 12 months *
3
Inspect every
90,000km or 72 months * 5
Inspect every 30,000 km or 24 months
At first, inspect 90,000km or 72 months
after that, inspect every
30,000km or 24 months
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Maintenance
12
7
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Engine oil and For Middle East R Every 5,000 km or 6 months A, B, C, D, E, engine oil filter
Except Middle EastR Every 10,000 km (6,250 miles) or 6 months F, G, H, I
Air cleaner filter R C, E
Spark plugs R B, H, I
Manual transaxle fluid (if equipped) R Every 120,000 km (75,000 miles)* 1
C, D, E, G, H, I, J
Automatic transaxle
R
fluid (if equipped)R
Steering gear rack, linkage and boots I C, D, E, F, G
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Replace more frequently
depending on the condition
Inspect more frequently
depending on the condition Replace more frequently
depending on the condition
* 1
: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - 1.4L/1.6L PETROL ENGINE
For EuropeA, C, E,
F, G, H, IEvery 90,000 km (60,000 miles)
Except Europe Every 100,000 km (62,500 miles)
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Maintenance
18
7
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - 1.4L/1.6L DIESEL ENGINE
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
MAINTENANCE ITEM Maintenance
operation Maintenance intervals
Driving condition
Engine oil and For Europe R Every 15,000 km (10,000 miles) or
12months A, B, C, F, G,
engine oil filter Except Europe R Every 5,000 km (3,000 miles) or 6 months H, I, J, K, L
Air cleaner filter R C, E
Manual transaxle fluid (if equipped) R Every 120,000 km (80,000 miles) C, D, E, G, H, I, K
Steering gear rack, linkage and boots I C, D, E, F, G
Inspect more frequently
depending on the condition
Replace more frequently
depending on the condition
For Europe
Automatic transaxle fluid (if equipped) A, C, D, E,
G, H, I, K
Except Europe Every 90,000 km (60,000 miles)
Every 100,000 km (62,500 miles)
R
R
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731
Maintenance
WASHER FLUID
Checking the washer fluid level
Check the fluid level in the washer fluid
reservoir and add fluid if necessary. Plain
water may be used if washer fluid is not
available. However, use washer solvent
with antifreeze characteristics in cold cli-
mates to prevent freezing. Checking the parking brake
Check the stroke of the parking brake by
counting the number of “clicks’’ heardwhilst fully applying it from the released
position. Also, the parking brake alone
should securely hold the vehicle on a fair-
ly steep grade. If the stroke is more or
less than specified, we recommend that
the system be serviced by an authorised
Kia dealer.
Stroke :
5~7 “clicks’’ at a force of
20 kg (44 lbs, 196 N).
PARKING BRAKE
WARNING -
Coolant
 Do not use radiator coolant or antifreeze in the washer fluid
reservoir.
 Radiator coolant can severely obscure visibility when sprayed
on the windscreen and may
cause loss of vehicle control or
damage to the paint and bodytrim.
 Windscreen Washer fluid agents contain some amounts of alcohol
and can be flammable under cer-
tain circumstances. Do not allowsparks or flame come in contactwith the washer fluid or the wash-
er fluid reservoir. Damage to the
vehicle or occupants could
occur.
 Windscreen washer fluid is poi- sonous to humans and animals.
Do not drink and avoid coming incontact with the windscreen
washer fluid. Serious injury or
death could occur.
OYN059020/HOYN079011
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Maintenance
38
7
Rear window wiper blade
1. Raise the wiper arm and pull out the
wiper blade assembly. 2. Install the new blade assembly by
inserting the centre part into the slot in
the wiper arm until it clicks into place.
3. Make sure the blade assembly is installed firmly by trying to pulling it
slightly.
4. Place back the wiper arm to the prop- er position. For best battery service
 Keep the battery securely mounted.
 Keep the battery top clean and dry.
 Keep the terminals and connections
clean, tight, and coated with petroleum
jelly or terminal grease.
 Rinse any spilled electrolyte from the battery immediately with a solution of
water and baking soda.
 If the vehicle is not going to be used for an extended time, disconnect the bat-
tery cables.
OED076041OED076040 BATTERYOYN079016R
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Maintenance
40
7
❈ The actual battery label in the vehicle
may differ from the illustration.
Battery capacity label
(see the example)
1. CMF60L-BCI : The Kia model name of battery
2. 12V : The nominal voltage
3. 60Ah(20HR) : The nominal capacity
(in Ampere hours)
4. 92RC : The nominal reserve capacity (in min.)
5. 550CCA : The cold-test current in
amperes by SAE
6. 440A : The cold-test current in amperes by EN Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
 If the battery becomes discharged in a
short time (because, for example, the
headlights or interior lights were left on
whilst the vehicle was not in use),
recharge it by slow charging (trickle)
for 10 hours.
 If the battery gradually discharges because of high electric load whilst the
vehicle is being used, recharge it at 20-
30A for two hours.
(Continued)
 The electrical ignition systemworks with high voltage. Never
touch these components with theengine running or the ignition
switched on.
Failure to follow the above warn-
ings can result in serious bodily
injury or death.
CAUTION
 When you don’t use the vehicle for a long time in the low temper-ature area, separate the battery
and keep it indoors.
 Always charge the battery fully to prevent battery case damage inlow temperature area.
 If you connect unauthorised elec- tric devices to the battery, the bat-tery may be discharged. Never use unauthorised devices.
WARNING
Separating the battery from the
vehicle should be done in an autho-
rised Kia dealer.
OJD072039
Example
CAUTION
- AGM battery (if equipped)
 Absorbent Glass Matt (AGM) bat-
teries are maintenance-free andwe recommend that the systembe serviced by an authorised Kia dealer. For charging your AGM
battery, use only fully automaticbattery chargers that are special- ly developed for AGM batteries.
 When replacing the AGM battery, we recommend that you use parts
for replacement from an autho-rised Kia dealer.
(Continued)
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