steering KIA VENGA 2016 Workshop Manual

Maintenance
8
7
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 1
: Adjust alternator, power steering (if equipped) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. We recommend that the system be serviced
by an authorized Kia dealer.
* 4
: For your convenience, this item can be checked prior to it's interval when you do maintenance of other items.
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L GASOLINE ENGINE Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Drive belts * 1 For Europe Except Europe
Engine oil and engine For Middle East
oil filter * 2
Except Middle East R R R R R R R R
Air cleaner filter For China, India, Middle East R R R R R R R R
Except China, India, Middle East I R I R I R I R
Spark plugs RR
Valve clearance * 3
Replace every 10,000 km (6,500 miles) or 12 months
Inspect every 90,000 km (60,000 miles) or 72 months * 4
Inspect every 30,000 km (20,000 miles) or 24 months
At first, inspect 90,000 km (60,000 miles) or 72 months after that,
inspect every 30,000 km (20,000 miles) or 24 months
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711
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96 Miles×1,000
10 20 30 40 50 60 70 80
Km×1,00015 30 45 60 75 90 105 120
Steering gear rack, linkage and boots I I I I I I I I
Drive shaft and boots I I I I I I I I
Tire (pressure & tread wear) I I I I I I I I
Suspension ball joints I I I I I I I I
Air conditioner refrigerant (if equipped) I I I I I I I I
Air conditioner compressor (if equipped) I I I I I I I I
Climate control air filter(if equipped) I R I R I R I R
Manual transaxle fluid (if equipped) II
Automatic transaxle fluid (If equipped) Exhaust system I I I I I I I I
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L GASOLINE ENGINE (CONT.)
No check, No service required
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Maintenance
12
7
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Engine oil and For Middle East R Every 5,000 km (3,000 miles) or 6 months A, B, C, D, E, engine oil filter
Except Middle EastR Every 10,000 km (6,500 miles) or 6 months F, G, H, I
Air cleaner filter R C, E
Spark plugs R B, H, I
Manual transaxle fluid (if equipped) R Every 120,000 km (80,000 miles)* 1
C, D, E, G, H, I, J
Automatic transaxle R
fluid (if equipped) R
Steering gear rack, linkage and boots I C, D, E, F, G
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Replace more frequently
depending on the condition
Inspect more frequently
depending on the condition Replace more frequently
depending on the condition
* 1
: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - 1.4L/1.6L GASOLINE ENGINE
For Europe
A, C, E,
F, G, H, I
Every 90,000 km (60,000 miles)
Except Europe Every 100,000 km (65,000 miles)
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717
Maintenance
NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L DIESEL ENGINE (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
MAINTENANCEINTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months
24 48 72 96 120 144 168 192
Miles×1,000 20 40 60 80 100 120 140 160
Km×1,000 30 60 90 120 150 180 210 240
Disc brakes and pads I I I I I I I I
Steering gear rack, linkage and boots I I I I I I I I
Drive shaft and boots I I I I I I I I
Tire (pressure & tread wear) I I I I I I I I
Suspension ball joints I I I I I I I I
Air conditioner compressor (if equipped) I I I I I I I I
Climate control air filter (if equipped)
Manual transaxle fluid (if equipped)
Automatic transaxle fluid (If equipped)Exhaust system I I I I I I I IReplace every 30,000 km (20,000 miles) or 24 months
Inspect every 60,000 km (40,000 miles) or 48 months
No check, No service required
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Maintenance
18
7
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - 1.4L/1.6L DIESEL ENGINE
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
MAINTENANCE ITEM Maintenance
operation Maintenance intervals
Driving condition
Engine oil and For Europe R Every 15,000 km (10,000 miles) or 6 months A, B, C, F, G,
engine oil filter Except Europe R Every 5,000 km (3,000 miles) or 6 months H, I, J, K, L
Air cleaner filter R C, E
Manual transaxle fluid (if equipped) R Every 120,000 km (80,000 miles) C, D, E, G, H, I, K
Steering gear rack, linkage and boots I C, D, E, F, G
Inspect more frequently
depending on the condition
Replace more frequently
depending on the condition
For Europe
Automatic transaxle fluid (if equipped) A, C, D, E,
G, H, I, K
Except Europe Every 90,000 km (60,000 miles)
Every 100,000 km (65,000 miles)
R
R
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723
Maintenance
Parking brake
Inspect the parking brake system includ-
ing the parking brake pedal and cables.
Brake discs, pads, calipers and
rotors
Check the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
For more information on checking the
pads or lining wear limit, we recommend
to refer to the Kia web site. (https://www
.kia-hotline.com)
Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts. Drive shafts and boots
Check the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.
Air conditioning refrigerant (if equipped)
Check the air conditioning lines and con-
nections for leakage and damage.
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Maintenance
44
7
Tire replacement
If the tire is worn evenly, a tread wear indicator will appear as a solid band
across the tread. This shows there isless than 1.6 mm (1/16 inch) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire.
✽✽
NOTICE
We recommend that when replacing
tires, use the same originally sup-
plied with the vehicles.
If not, that effects driving perform-
ance.
OEN076053
Tread wear indicatorWARNING - Replacing
tires
To reduce the chance or serious
or fatal injuries from an acci-
dent caused by tire failure or
loss of vehicle control:
Replace tires that are worn, show uneven wear, or are dam-
aged. Worn tires can cause
loss of braking effectiveness,
steering control, and traction.
Do not drive your vehicle with too little or too much pressure
in your tires. This can lead to
uneven wear and tire failure.
When replacing tires, never mix radial and bias-ply tires
on the same car. You must
replace all tires (including the
spare) if moving from radial to
bias-ply tires.
(Continued)(Continued)
Using tires and wheel otherthan the recommended sizes
could cause unusual handling
characteristics and poor vehi-
cle control, resulting in a seri-ous accident.
Wheels that do not meet rec- ommended Kia’s specifica-
tions may fit poorly and result
in damage to the vehicle or
unusual handling and poor
vehicle control.
The ABS works by comparing the speed of the wheels. Tire
size can affect wheel speed.
When replacing tires, all 4 tires
must use the same size origi-
nally supplied with the vehicle.
Using tires of a different size
can cause the ABS (Anti-lockBrake System) and ESC
(Electronic Stability Control) to
work irregularly. (if equipped)
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Maintenance
56
7
DescriptionFuse ratingFuse nameProtected Component
IG210AIG2
Head Lamp Leveling Device Switch, BCM, Head Lamp
LH/RH, Electro Chromic Mirror, Sunroof Control Module,
E/R Fuse & Relay Box (RLY.3), E/R Fuse & Relay Box
(RLY.1 D4FC), Diesel Fuse & Relay Box (PTC2, PTC3)
ICM Relay Box (Rain Sensor Relay), A/C Control Module, Rain sensor
15ASTEER'G HTDHeated steering
IG110AIGN1Center Facia Switch, ISG Switch, DC-DC Converter, Driver/Passenger Seat Warmer,
Fuel Filter Warning Sensor, Tire Pressure Monitoring Module,
Rear Parking Assist Sensor Center LH/RH, Rear Parking Assist Sensor LH/RH
110AMDPSMDPS Unit
CLU STER10ACLUSTERInstrument Cluster, BCM, Trip Computer, ATM Shift Lock
IND10AA/BAG INDInstrument Cluster (Air Bag IND.)
20ADR LOCKI/P Junction Box (Door Lock/Unlock Relay,
Dead unlock Relay (RHD), T/Gate Unlock Relay)
15AHAZARDCenter Facia Switch
125APDM 1Smart Key Control Module
BRAKE SWITCH10ABRAKE SWSmart Key Control Module, Stop Lamp Switch
10AHTD MIRRPCM, A/C Control Module, Driver/ Passenger Power Outside Mirror (Heated)
10AABSESC Switch, ABS Control Module, ESC Control Module
Yaw Rate Sensor
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Maintenance
76
7
Interior care
Interior general precautions
Prevent chemicals such as perfume, cos-
metic oil, sun cream, hand cleaner, and
air freshener from contacting the interior
parts because they may cause damage
or discoloration. If they do contact the
interior parts, wipe them off immediately.
See the instructions that follow for the
proper way to clean vinyl.
Cleaning the upholstery and interior
trim
Vinyl
Remove dust and loose dirt from vinyl
with a whisk broom or vacuum cleaner.
Clean vinyl surfaces with a vinyl cleaner.
Fabric
Remove dust and loose dirt from fabric
with a whisk broom or vacuum cleaner.Clean with a mild soap solution recom-
mended for upholstery or carpets.
Remove fresh spots immediately with a
fabric spot cleaner. If fresh spots do not
receive immediate attention, the fabriccan be stained and its color can be
affected. Also, its fire-resistant properties
can be reduced if the material is not
properly maintained.
Cleaning the lap/shoulder belt web-bing
Clean the belt webbing with any mild
soap solution recommended for cleaning
upholstery or carpet. Follow the instruc-
tions provided with the soap. Do not
bleach or re-dye the webbing because
this may weaken it.
Cleaning the interior window glass
If the interior glass surfaces of the vehi-
cle become fogged (that is, covered with
an oily, greasy or waxy film), they should
be cleaned with glass cleaner. Follow the
directions on the glass cleaner container.
CAUTION
Never allow water or other liquids to come in contact with electrical/
electronic components inside thevehicle as this may damage them.
CAUTION
Using anything but recommendedcleaners and procedures may affectthe fabric’s appearance and fire-resistant properties.
CAUTION
Do not scrape or scratch the inside of the rear window. This may result
in damage to the rear window defroster grid.
CAUTION
When cleaning leather products (steering wheel, seats etc.), useneutral detergents or low alcohol
content solutions. If you use highalcohol content solutions or acid/alkaline detergents, the colorof the leather may fade or the sur-
face may get stripped off.
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Index
4
I
Driving in flooded areas . . . . . . . . . . . . . . . . . . . . . . . . 5-48
Driving in the rain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
Economical operation . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Electric power steering . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Electronic Stability Control (ESC) . . . . . . . . . . . . . . . . 5-30
Emergency starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Jump starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Push starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Emergency while driving . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Emission control system . . . . . . . . . . . . . . . . . . . . . . . . 7-78 Crankcase emission control system . . . . . . . . . . . . . . 7-78
Evaporative emission control System . . . . . . . . . . . . 7-78
Exhaust emission control system . . . . . . . . . . . . . . . . 7-79
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Engine overheats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Engine start/stop button . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Engine will not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Evaporative emission control system . . . . . . . . . . . . . . 7-78
Exhaust emission control system . . . . . . . . . . . . . . . . . 7-79
Explanation of scheduled maintenance items . . . . . . . 7-20
Exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-71 Exterior overview (front) . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Exterior overview (rear) . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Flat tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Changing tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Compact spare tire . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Components of the tire mobility kit . . . . . . . . . . . . . . 6-18
Jack and tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Removing and storing the spare tire . . . . . . . . . . . . . . 6-8
Tire mobility kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Floor mat anchor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-101
Fluid
Brakes fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Fog light (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-65
Fog light (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68
Fog light bulbs replacement Fog light (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-65
Fog light (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68
Folding the rear seat . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Front seat adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Fuel filler lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Fuel gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43
Fuel requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
EF
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