LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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Secure the air conditioner pipe clamp ( G-Fig.25).
Connect the cooling pipes ( + ) L J ) to the sleeves originating from the engine and secure the corresponding
clamps.
• Fill the engine coolant circuit .
• Assemble the front differential .
• Assemble the propeller shaft .
• Disassemble the F D U À R R U V .
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Fig.27
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$ 6 6 ( 0 % / , 1 * 7 + ( : $ 7 ( 5 & 2 2 / , 1 * & , 5 & 8 , 7 % 5 ( $ 7 + ( 5 3 , 3 ( 1.
Connect the breather pipe ( A-Fig.27) to the water cooling circuit.
2. Tighten the two screws ( % ) L J ) securing the hot water pump.
3. Tighten the 7 screws ( & ) L J ) securing the 2 mounting brackets of the pipes on the right part of the center
console.
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Fig.30
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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4. Secure the 2 central pipes of the air conditioning system using the clamp ( D-Fig.30).
5. Tighten the two screws ( E-Fig.30) securing the central pipes of the water cooling system to the front section of
the chassis.
Secure the support bracket to the chassis by tightening the screw ( F-Fig.31).
7. Secure the pipe ( G-Fig.31) to the T-union using the corresponding clamps.
• Fill the engine coolant circuit .
• Assemble the front differential .
• Assemble the propeller shaft .
• Disassemble the front and center F D U À R R U V .
• Disassemble the luggage compartment .
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$ 6 6 ( 0 % / , 1 * 7 + ( : $ 7 ( 5 & 2 2 / , 1 * & , 5 & 8 , 7 3 , 3 ( 6 ± 5 ( $ 5 3 $ 5 7
Assembling the pipes behind the engine1. Connect the pipe ( A-Fig.32) behind the engine and secure the clamp ( B-Fig.32).
2. Connect the pipe ( C-Fig.33) and then and secure the clamps ( C-Fig.33).
• Fill the engine coolant circuit .
• Assemble the engine on the vehicle .
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Fig.34
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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$ V V H P E O L Q J W K H F R R O D Q W W D Q N Nourice) connection pipe
1. Position the coolant tank ( Nourice) connection pipe ( A-Fig.34).
2. ) D V W H Q W K H V S H F L ¿ F F O D P S W R F R Q Q H F W W K H S L S H B-Fig.34) originating from the engine cooling circuit pump.
3. Connect the union ( C-Fig.34) to the hot water pump connection pipe.
4. Connect the union ( D-Fig.34) to the heating system pipe.
5. ) D V W H Q W K H V S H F L ¿ F F O D P S W R F R Q Q H F W W K H M R L Q W E-Fig.34) to the pipe originating from the coolant tank
( Nourice ).
Tighten the four screws securing the pipe ( F-Fig.34).
7. ) D V W H Q W K H V S H F L ¿ F F O D P S V W R F R Q Q H F W W K H F R R O L Q J F L U F X L W S L S H V E H K L Q G W K H H Q J L Q H G-Fig.34).
• Fill the engine coolant circuit .
• Assemble the propeller shaft .
• $ V V H P E O H W K H U H D U D Q G F H Q W U H Y H K L F O H À R R U V .
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![LAMBORGHINI GALLARDO 2009 Workshop Manual 1
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Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Replacing the engine coolant
: $ 5 1 , 1 *
% H I R U H Z R U N L Q J R Q W K H Z D W H U F R R O L Q J V \ V W H P Z D L W X Q W L O W K H V \ V W H P F R R O V F R P S O H W H O \ U L V N R I E X U Q V D Q G V F D O G L Q J G X H W R K R W À X L G V
3 U H O L P L Q D U \ R S H U D W L R Q V • Open the radiator expansion tank plug ( A-Fig.1).
• Raise the car on the car lift (000000).
• 5 H P R Y H W K H F H Q W H U D Q G U H D U F D U À R R U (082503).
Replacing the engine coolant1. Place a container under the vehicle in order to collect all the engine coolant.
2. Remove the 2 delivery pipes ( B-Fig.2) by loosening the clamps and let the coolant drain out.
3. Remove the return pipe ( C-Fig.2) by loosening its clamp and let the coolant drain out.
5 H V S H F W W K H H Q Y L U R Q P H Q W D Q G G L V S R V H R I H Q J L Q H F R R O D Q W D F F R U G L Q J W R F X U U H Q W O D Z V
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& 2 2 / $ 1 7 ) , / / , 1 *
) L O O W K H F R R O D Q W W D Q N Z L W K W K H H Q J L Q H R I I D Q G Z D L W I R U W K H H Q J L Q H W R F R P S O H W H O \ F R R O G R Z Q 7 K H F R R O L Q J F L U F X L W L V X Q G H U S U H V V X U H ' R Q R W R S H Q W K H F R R O D Q W W D Q N F D S Z L W K W K H H Q J L Q H E R L O L Q J K R W U L V N
of burns!
1. Unscrew the plug ( A-Fig.1) of the expansion tank and top up with the prescribed type of coolant (000300) up to
50 ÷ 60 mm from the base of the cap.
2. Start the engine and run it at idle speed for some minutes leaving the radiator expansion tank plug open.
3. Adjust the air conditioner control to maximum heat and maximum fan speed (B-Fig.2); stop the engine and
check the coolant level through the radiator expansion tank plug; top up with coolant if necessary.
4. Close the cap
5. Wait for the engine to cool down (to below 80°C) and top up the coolant tank (Nourice) with the missing coolant.
6. Then tighten the radiator expansion tank plug.
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Fig.1
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/ ( ) 7 7 $ 1 . 3 U H O L P L Q D U \ R S H U D W L R Q V •
Disassemble the bench (086803).
• Disassemble the control unit plate (098103).
• Empty the fuel tank (020107).
Floats disassembly
1. Detach the plate ( A-Fig.1 E \ X Q V F U H Z L Q J W K H ¿ [ L Q J V F U H Z V B-Fig.1).
2 . Disconnect the tubes ( C-Fig.2) and the connector ( D-Fig.2).
3. Unscrew the ring nut ( E-Fig.2) that secures the cover.
4. Remove the cover ( F-Fig.2) and the gasket ( G-Fig.2).
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5. Disconnect the fuel tubes ( H-Fig.3) and the connectors ( I-Fig.3).
6. ' L V F R Q Q H F W W K H À R D W L-Fig.3) from its seat inside the tank.
7. Disconnect the fuel level sensor connector ( M-Fig.3 I U R P W K H À R D W D Q G U H P R Y H W K H À R D W
8. 5 H P R Y H W K H À R D W 1 ) L J ) by disconnecting it from its seat inside the tank while keeping the teeth 1 and 2
pressed ( Fig.3).
5 , * + 7 7 $ 1 . 3 U H O L P L Q D U \ R S H U D W L R Q V • Disassemble the bench (086803).
• Disassemble the control unit plate (098103).
• Empty the fuel tank (020107).
Floats and fuel pump disassembly
1. Detach the plate ( A-Fig.4 E \ X Q V F U H Z L Q J W K H ¿ [ L Q J V F U H Z V B-Fig.4).
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. Disconnect the tubes ( C-Fig.5) and the connector ( D-Fig.5).
3. Unscrew the ring nut ( E-Fig.5) that secures the cover.
4. Remove the cover ( F-Fig.6) and the gasket ( G-Fig.6).
5 . Disconnect the tube ( H-Fig.6) and the connectors ( I-Fig.6).
6 . Disconnect the connector ( L-Fig.6) from the fuel pump.