LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
Page 301 of 1659
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Fig.21
A
Fig.22
B
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( : $ 7 ( 5 & 2 2 / , 1 * & , 5 & 8 , 7 3 , 3 ( 6 ± & ( 1 7 5 $ / 3 $ 5 7 3 U H O L P L Q D U \ R S H U D W L R Q V • Empty the engine coolant circuit .
• Raise the car on the car lift .
• Disassemble the F D U À R R U V .
• Disassemble the propeller shaft .
• Disassemble the front differential .
' L V D V V H P E O L Q J W K H S L S H V 1. Disconnect the cooling pipes ( A-Fig.21) from the sleeves originating from the engine and remove the
corresponding clamps.
2. Release the air conditioner pipe clamp ( B-Fig.22).
Page 302 of 1659
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Fig.23
C '
Fig.24 Fig.25
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3. Disconnect the sleeve ( C-Fig.23) originating from the hot water pump and remove the corresponding clamp.
4. Loosen the two screws ( ' ) L J ) securing the pipes to the rear bracket.
5. Loosen the two central brackets ( ( ) L J ) that fasten the cooling circuit pipes to the chassis.
6. Loosen the front bracket ( F-Fig.25) that fastens the cooling circuit pipes to the chassis.
7. Disconnect the sleeves ( G-Fig.25) from the front part cooling circuit pipes and remove the corresponding
clamps.
When disassembling the pipes, some coolant may still come out. Recover the coolant using the relevant container.
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Fig.26
H
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Loosen the clamp securing the brake pipes to the chassis bracket.
Remove the central part cooling circuit pipes ( H-Fig.26).
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Fig.27
AB
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( : $ 7 ( 5 & 2 2 / , 1 * & , 5 & 8 , 7 % 5 ( $ 7 + ( 5 3 , 3 ( 3 U H O L P L Q D U \ R S H U D W L R Q V • Empty the engine coolant circuit .
• Disassemble the luggage compartment .
• Disassemble the front and center F D U À R R U V .
• Disassemble the propeller shaft .
• Disassemble the front differential .
' L V D V V H P E O L Q J W K H S L S H 1. Remove the clamps securing the pipe ( A-Fig.27) to the T-union.
2. Remove the bracket secured to the chassis by the screw ( B-Fig.27).
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) L J
C '
) L J Fig.30
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3. Loosen the two screws ( & ) L J ) securing the central pipes of the water cooling system to the front section of
the chassis.
4. Loosen the clamp ( ' ) L J ) securing the 2 central pipes of the air conditioning system.
5. Loosen the 7 screws ( ( ) L J ) securing the 2 mounting brackets of the pipes on the right part of the center
console.
6. Loosen the two screws ( F-Fig.30) securing the hot water pump.
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Fig.31
G
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7. Disconnect the breather pipe ( G-Fig.31) connection from the water cooling circuit.
Remove the breather pipe.
Page 307 of 1659
L714 01 21 03
Fig.32
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A
Fig.33
C
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( : $ 7 ( 5 & 2 2 / , 1 * & , 5 & 8 , 7 3 , 3 ( 6 ± 5 ( $ 5 3 $ 5 7 ' L V D V V H P E O L Q J W K H S L S H V E H K L Q G W K H H Q J L Q H 3 U H O L P L Q D U \ R S H U D W L R Q V • Empty the engine coolant circuit .
• Remove the engine from the vehicle .
' L V D V V H P E O L Q J W K H S L S H V 1. Open the clamps ( A-Fig.32 D Q G H [ W U D F W W K H S L S H B-Fig.32).
2. Open the clamps ( C-Fig.33 D Q G H [ W U D F W W K H S L S H V ' ) L J ) behind the engine.
Page 308 of 1659
L714 01 21 03
Fig.34
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' L V D V V H P E O L Q J W K H F R R O D Q W W D Q N Nourice) connection pipe
3 U H O L P L Q D U \ R S H U D W L R Q V • Empty the engine coolant circuit .
• ' L V D V V H P E O H W K H U H D U D Q G F H Q W U H Y H K L F O H À R R U V .
• Disassemble the propeller shaft .
' L V D V V H P E O L Q J W K H F R R O D Q W W D Q N Nourice) connection pipe
1. Disconnect the cooling circuit pipes behind the engine ( A-Fig.34) O R R V H Q L Q J W K H V S H F L ¿ F F O D P S V .
2. / R R V H Q W K H V S H F L ¿ F F O D P S W R G L V F R Q Q H F W W K H S L S H (B-Fig.34 ) originating from the engine cooling circuit pump.
3. Disconnect the union ( C-Fig.34) to the hot water pump connection pipe.
4. Disconnect the union ( ' ) L J ) to the heating system pipe.
5. Disconnect the joint ( ( ) L J ) to the pipe originating from the coolant tank ( Nourice O R R V H Q L Q J W K H V S H F L ¿ F
clamp.
6. Loosen the four screws securing the pipe ( F-Fig.34).
7. ( [ W U D F W the coolant tank ( Nourice) connection pipe ( G-Fig.34).
Page 309 of 1659
![LAMBORGHINI GALLARDO 2009 Workshop Manual 1
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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$ $ V V H P E O L Q J W K H Z D W H U F R R O L Q J F L U F X L W W D Q N Q R X U L F H
Secure the radiator expansion tank support bracket (A-Fig.1) by tightening the 2 screws ( B-Fig.1).
1. Put the water cooling circuit tank on the support bracket, making the coupling ( C-Fig.1) match up with the
relevant guide ( D-Fig.1).
2. Position and fasten the tank mounting bracket ( E-Fig.2) by tightening on the 2 screws ( F-Fig.2).
7 K L V V H F W L R Q H [ S O D L Q V K R Z W R D V V H P E O H
$ : D W H U F R R O L Q J F L U F X L W W D Q N Q R X U L F H
B) Cooling circuit radiator
C) Radiator fan
' : D W H U S L S H V
Page 310 of 1659
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L714 01 21 05
Fig.3
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3. Connect the 4 pipes ( G-Fig.3) to the tank ( H-Fig.3).
4.
Connect the coolant level connector( I-Fig.3 ).
• Fill the engine coolant circuit .
• Secure the right engine injection control unit (MASTER) .
• Assemble the right side bulkhead .
• Assemble the rear hood support piston .